Fuse machine with good energy-saving effect
By designing a hot melt machine including a heating tank, a stirring shaft and a heat insulation plate, the problem of the lack of preheating equipment for the plastic hot melt extruder in the prior art is solved, and the rapid loading and preheating of materials is achieved, reducing the generation of toxic gases and heat loss, and improving the extrusion quality and energy-saving effect.
Patent Information
- Application Number
- CN202420917876.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-04-29
AI Technical Summary
Existing plastic hot melt extruders lack equipment to preheat materials, resulting in a large number of harmful gases and wastes produced during low-temperature extrusion of plastics, causing environmental hazards.
A hot melt machine including a heating tank, a stirring shaft, a scraper and a heat insulation plate is designed to achieve rapid loading and preheating of materials through a loading mechanism and an industrial exhaust fan to reduce toxic gases generated by low temperatures.
By preheating the plastic material, the extrusion quality of the hot melt extruder is ensured, the toxic gas generated by low temperature is reduced, the heat loss inside the heating tank is reduced, and the energy saving effect is achieved.
Smart Images

Figure CN222987524U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of plastics, in particular to a hot melt machine with good energy-saving effect. Background Technique
[0002] PE is the abbreviation of polyethylene, which is a thermoplastic resin obtained by polymerizing ethylene. Industrially, it also includes copolymers of ethylene and a small amount of α-olefins; PE bags are a kind of transparent plastic bags, which can be used for packaging clothing, luggage, electronic products, etc. Since many plastic products are not disposable, they still have recycling value after being recycled. Moreover, after being recycled, washed, and pulverized, they can be remelted and then injection-molded or extruded into new plastic products, and a hot melt machine is needed to complete the melting.
[0003] Most of the existing plastic hot melt extruders lack equipment for preheating materials. When plastics are extruded at low temperatures, a large amount of harmful gases and waste (such as sulfur dioxide, nitrogen oxides, etc.) will be generated, which will cause harm to the environment.
[0004] Therefore, it is necessary to provide a new hot melt machine with good energy-saving effect to solve the above technical problems. Content of the Utility Model
[0005] To solve the above technical problems, the utility model provides a hot melt machine with good energy-saving effect, which solves the problem that most of the existing plastic hot melt extruders lack equipment for preheating materials, and a large amount of harmful gases and waste will be generated when plastics are extruded at low temperatures, which will cause harm to the environment.
[0006] The hot melt machine with good energy-saving effect provided by the utility model includes a base, a hot melt extruder is fixed on the base, a feed pipe is arranged on the hot melt extruder, and a valve is arranged at the feed pipe;
[0007] Above the hot melt extruder, a heating tank is fixed by a plurality of columns. A stirring shaft is movably arranged inside the heating tank. A scraping rod is installed on the stirring shaft. The scraping rod is in contact with the inner wall of the heating tank. A plurality of stirring rods are fixed between the scraping rod and the stirring shaft;
[0008] A feeding mechanism is arranged between the heating tank and the base.
[0009] In a preferred embodiment, a screw blade is installed at the bottom of the stirring shaft.
[0010] In a preferred embodiment, a stirring motor is installed at the top of the heating tank, and the output end of the stirring motor is connected to the stirring shaft.
[0011] In a preferred embodiment, the feeding mechanism includes a material conveying pipe and an air extraction pipe. The bottom of the material conveying pipe is installed on the hot melt extruder through a bracket. One end of the material conveying pipe is communicated with the heating tank, and a material suction hood is installed at the other end of the material conveying pipe. A solenoid valve is arranged on the air extraction pipe, and a filter screen is arranged on the part of the air extraction pipe located inside the heating tank;
[0012] A storage bucket is arranged on the base, and the material suction hood is located inside the storage bucket.
[0013] In a preferred embodiment, a support ring is fixed outside the storage bucket, cylinders are arranged on both sides of the support ring, the cylinders are installed on the base, and the output ends of the cylinders are fixedly connected with the support ring.
[0014] In a preferred embodiment, a heat insulation plate is arranged on the outer surface of the heating tank.
[0015] The beneficial effects of the present utility model are as follows:
[0016] 1. When the hot melt machine is in use, the staff can directly add the cut plastic bags in small pieces into the storage bucket, and then start the industrial exhaust fan communicated with the air extraction pipe, so that a negative pressure is formed inside the heating tank. At this time, the materials inside the storage bucket can enter the heating tank to complete rapid feeding;
[0017] 2. After the feeding is completed, the heating tank can be started to preheat the materials. When the preheating is completed, the valve is opened. At this time, the plastic materials can enter the hot melt extruder along the feeding pipe. At the same time, the auger blades on the stirring shaft can also accelerate the feeding speed. By preheating the plastic materials, the extrusion quality of the hot melt extruder can be guaranteed, and the toxic gases (such as sulfur dioxide) generated at low temperature can be reduced;
[0018] 3. A heat insulation plate is arranged on the outer surface of the heating tank. By arranging the heat insulation plate, the heat loss inside the heating tank can be reduced, playing an energy-saving role. Description of the Drawings
[0019] Figure 1 is the main structure three-dimensional view of the hot melt machine with good energy-saving effect provided by the present utility model Figure 1 ;
[0020] Figure 2 is the main structure three-dimensional view of the hot melt machine with good energy-saving effect provided by the present utility model Figure 2 ;
[0021] Figure 3 is Figure 2 the enlarged structural schematic diagram of A shown in
[0022] Reference Numerals in the Figures: 1, base; 2, hot melt extruder; 3, feed pipe; 4, valve; 5, column; 6, heating tank; 7, stirring shaft; 8, scraping rod; 9, stirring rod; 10, auger blade; 11, stirring motor; 12, material transfer pipe; 13, air extraction pipe; 14, bracket; 15, suction hood; 16, storage bucket; 17, support ring; 18, cylinder; 19, solenoid valve. Specific Embodiment
[0023] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
[0024] Please refer to Figure 1 , Figure 2 and Figure 3 , where Figure 1 is the main structural perspective view of the hot melt machine with good energy-saving effect provided by the present utility model Figure 1 ; Figure 2 is the main structural perspective view of the hot melt machine with good energy-saving effect provided by the present utility model Figure 2 ; Figure 3 is Figure 2 the enlarged structural schematic diagram of A shown in
[0025] In the specific implementation process, as shown in Figure 1 - Figure 3 , it includes a base 1, a hot melt extruder 2 is fixed on the base 1, a feed pipe 3 is arranged on the hot melt extruder 2, a valve 4 is arranged at the feed pipe 3, a heating tank 6 is fixed above the hot melt extruder 2 through a plurality of columns 5, a stirring shaft 7 is movably arranged inside the heating tank 6, a scraping rod 8 is installed on the stirring shaft 7, the scraping rod 8 is in contact with the inner wall of the heating tank 6, a plurality of stirring rods 9 are fixed between the scraping rod 8 and the stirring shaft 7, an auger blade 10 is installed at the bottom of the stirring shaft 7, a stirring motor 11 is installed at the top of the heating tank 6, the output end of the stirring motor 11 is connected to the stirring shaft 7, starting the stirring motor 11 can drive the stirring shaft 7 to rotate, by setting the scraping rod 8, it can prevent the melted plastic from adhering to the inside of the heating tank 6, and by setting the auger blade 10, it can accelerate the speed of the pre-treated material entering the hot melt extruder 2.
[0026] A feeding mechanism is arranged between the heating tank 6 and the base 1. The feeding mechanism includes a material conveying pipe 12 and an air extraction pipe 13. The bottom of the material conveying pipe 12 is installed on the hot melt extruder 2 through a bracket 14. One end of the material conveying pipe 12 is communicated with the heating tank 6, and a material suction hood 15 is installed at the other end of the material conveying pipe 12. An electromagnetic valve 19 is arranged on the air extraction pipe 13, and a filter screen is arranged on the part of the air extraction pipe 13 located inside the heating tank 6. A storage bucket 16 is arranged on the base 1. The material suction hood 15 is located inside the storage bucket 16. A support ring 17 is fixed outside the storage bucket 16. Cylinders 18 are arranged on both sides of the support ring 17. The cylinders 18 are installed on the base 1, and the output ends of the cylinders 18 are fixedly connected with the support ring 17. When feeding, start the industrial exhaust fan communicated with the air extraction pipe 13 to make the inside of the heating tank 6 form a negative pressure. At this time, the materials inside the storage bucket 16 can enter the heating tank 6. When feeding, two cylinders 18 can be started simultaneously to drive the storage bucket 16 to move upward, so that all the materials inside the storage bucket 16 can enter the heating tank 6 along the material conveying pipe 12.
[0027] The working principle of the present utility model: When this hot melt machine is in use, the staff can directly add the plastic bags cut into small pieces into the storage bucket 16, and then start the industrial exhaust fan communicated with the air extraction pipe 13 to make the inside of the heating tank 6 form a negative pressure. At this time, the materials inside the storage bucket 16 can enter the heating tank 6. When feeding, two cylinders 18 can be started simultaneously to drive the storage bucket 16 to move upward, so that all the materials inside the storage bucket 16 can enter the heating tank 6 along the material conveying pipe 12;
[0028] After the feeding is completed, the heating tank 6 can be started to preheat the materials. When the preheating is completed, open the valve 4. At this time, the plastic materials can enter the hot melt extruder 2 along the feeding pipe 3. At the same time, the auger blades 10 on the stirring shaft 7 can also accelerate the feeding speed. By preheating the plastic materials, the extrusion quality of the hot melt extruder 2 can be guaranteed, and the toxic gases (such as sulfur dioxide) generated at low temperature can be reduced;
[0029] A heat insulation board is arranged on the outer surface of the heating tank 6. By arranging the heat insulation board, the heat loss inside the heating tank 6 can be reduced, playing an energy-saving role.
[0030] The circuits and controls involved in the present utility model are all prior arts and will not be elaborated here too much.
[0031] The above are only the embodiments of the present utility model, and thus do not limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present utility model.
Claims
1. A hot melt machine with good energy-saving effect, comprising a base (1), on which a hot melt extruder (2) is fixed, characterized in that: The hot melt extruder (2) is provided with a feed pipe (3), and the feed pipe (3) is provided with a valve (4); A heating tank (6) is fixed above the hot melt extruder (2) via a plurality of columns (5); a stirring shaft (7) is movably arranged inside the heating tank (6); a scraper rod (8) is installed on the stirring shaft (7); the scraper rod (8) is in contact with the inner wall of the heating tank (6); a plurality of stirring rods (9) are fixed between the scraper rod (8) and the stirring shaft (7); A loading mechanism is provided between the heating tank (6) and the base (1).
2. The hot melt machine with good energy saving effect according to claim 1 is characterized in that: An auger blade (10) is installed at the bottom of the stirring shaft (7).
3. The hot melt machine with good energy saving effect according to claim 2 is characterized in that: A stirring motor (11) is installed on the top of the heating tank (6), and the output end of the stirring motor (11) is connected to the stirring shaft (7).
4. The hot melt machine with good energy saving effect according to claim 3 is characterized in that: The feeding mechanism comprises a feeding pipe (12) and an exhaust pipe (13); the bottom of the feeding pipe (12) is installed on the hot melt extruder (2) through a bracket (14); one end of the feeding pipe (12) is connected to the heating tank (6); the other end of the feeding pipe (12) is installed with a suction cover (15); a solenoid valve (19) is arranged on the exhaust pipe (13); and a filter is arranged on the part of the exhaust pipe (13) located inside the heating tank (6); A material storage barrel (16) is provided on the base (1), and the material suction cover (15) is located inside the material storage barrel (16).
5. The hot melt machine with good energy saving effect according to claim 4 is characterized in that: A support ring (17) is fixed to the outside of the material storage barrel (16), and cylinders (18) are arranged on both sides of the support ring (17). The cylinders (18) are installed on the base (1), and the output end of the cylinder (18) is fixedly connected to the support ring (17).
6. The hot melt machine with good energy saving effect according to claim 5, characterized in that: The outer surface of the heating tank (6) is provided with a heat insulation board.