Design structure for ring part of light-weight high-load all-steel radial tire
By dividing the steel wire ring into two parts in the tire ring part design and combining the design of the molded rubber cloth and soft triangle rubber core, the problems of heavy structure, high fuel consumption and poor load-bearing properties of the traditional tire ring part are solved, and the effects of lightweight, high load-load and low fuel consumption are achieved.
Patent Information
- Application Number
- CN202422008049.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The traditional tire ring has a thick structure, high fuel consumption, average load-bearing, and low economic benefits. It is easy to have wire-burst and cracks in the ring during the middle and late stages of use, which seriously affects the service life of the tire.
A lightweight, high-load, all-steel radial tire ring structure is designed. By dividing the steel wire ring into two parts, the hoop ring passes through the middle of the steel wire ring and is reversed to the side of the steel wire ring. One side of the wire wrap cloth is directly wrapped on the hoop ring through plastic, and a soft triangle rubber core is buckled inside the hoop ring.
It improves the load-bearing capacity of the ring, reduces tire weight, reduces fuel consumption and heat generation, and extends the tire service life.
Smart Images

Figure CN222987895U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tire bead parts, in particular to a lightweight and high-load all-steel radial tire bead part design structure. Background Art
[0002] At present, reducing the heat generation and fuel consumption of tires and improving the bead load-bearing performance have become the focus of future competition among tire enterprises. The traditional bead structure is thick and heavy, with high fuel consumption, general load-bearing performance, low economic efficiency, and in the middle and late stages of actual use, problems such as bead wire breakage and bead cavity cracking of tires frequently occur, seriously affecting the service life of tires.
[0003] Based on this, a lightweight and high-load all-steel radial tire bead part design structure is provided now, which can eliminate the drawbacks of existing devices. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a lightweight and high-load all-steel radial tire bead part design structure to solve the problems of the traditional bead structure being thick and heavy, with high fuel consumption, general load-bearing performance, low economic efficiency, and in the middle and late stages of actual use, problems such as bead wire breakage and bead cavity cracking of tires frequently occurring, seriously affecting the service life of tires.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A lightweight and high-load all-steel radial tire bead part design structure includes a carcass and a steel wire wrap. A clamping ring is provided at the bottom of the carcass. One side of the steel wire wrap is directly wrapped on the clamping ring through shaped rubber, and a soft triangular rubber core is reversely wrapped and buckled inside the clamping ring.
[0007] On the basis of the above technical solutions, the utility model also provides the following optional technical solutions:
[0008] In an optional solution: The steel wire ring is divided into two parts, and the clamping ring passes through the middle of the steel wire ring and is reversely wrapped to one side of the steel wire ring.
[0009] In an optional solution: The carcass is adhered with a belt layer through cushion rubber.
[0010] In an optional solution: A tread crown is provided on the outer surface of the belt layer.
[0011] In an optional solution: A liner is provided on the inner wall of the carcass.
[0012] In an optional solution: The outer surface of the carcass is evenly coated with sidewall soft rubber.
[0013] In an optional solution: Sub-mouth reinforcing rubber is provided at the reverse wrapping end points of the clamping ring and the steel wire wrap.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] 1. The present utility model divides the bead wire into two parts, enabling the tightening ring to pass through the middle of the bead wire and be turned back to one side of the bead wire, achieving the effect of enabling the bead wire to tighten the tightening ring, thereby improving the load-bearing capacity of the bead part.
[0016] 2. The present utility model uniformly coats the outer surface of the carcass with sidewall soft rubber, achieving the effects of reducing the weight of the tire, lowering fuel consumption, and reducing heat generation.
[0017] 3. The present utility model directly wraps one side of the wire wrap with shaping rubber on the tightening ring, and the inside of the tightening ring is turned back and buckled with a soft triangular rubber core, achieving the effects of improving the load-bearing capacity of the bead part, reducing the materials of the bead part, and lowering the weight of the tire. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the original sidewall structure of the present utility model.
[0019] Figure 2 It is a schematic diagram of the new sidewall structure of the present utility model.
[0020] Figure 3 It is of the present utility model Figure 2 Enlarged schematic diagram of A in
[0021] Annotation of reference numerals in the drawings: 1. Crown; 2. Belt layer; 3. Cushion rubber; 4. Carcass; 5. Inner liner; 6. Sidewall soft rubber; 7. Bead reinforcement rubber; 8. Soft triangular rubber core; 9. Shaping rubber; 10. Wire wrap; 11. Bead wire; 12. Tightening ring. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the drawings and embodiments.
[0023] In one embodiment, as Figures 1 - 3 shown, a lightweight high-load all-steel radial tire bead part design structure includes a carcass 4 and a wire wrap 10. A tightening ring 12 is provided at the bottom of the carcass 4. One side of the wire wrap 10 is directly wrapped on the tightening ring 12 through shaping rubber 9. The inside of the tightening ring 12 is turned back and buckled with a soft triangular rubber core 8 to improve the load-bearing capacity of the bead part, reduce the materials of the bead part, and lower the weight of the tire.
[0024] In one embodiment, as Figure 3As shown, the bead wire 11 is divided into two parts. The clamping ring 12 passes through the middle of the bead wire 11 and is turned back to one side of the bead wire 11. The bead wire 11 clamps the clamping ring 12, thereby improving the load-bearing capacity of the bead part and preventing the carcass 4 from being pulled back.
[0025] In one embodiment, as Figure 2 shown, the carcass 4 is adhered with a belt layer 2 through cushion gum 3 for buffering impacts.
[0026] In one embodiment, as Figure 2 shown, the outer surface of the belt layer 2 is provided with a tread crown 1, that is, the tread, which is the part of the tire in contact with the road surface.
[0027] In one embodiment, as Figure 2 shown, the inner wall of the carcass 4 is provided with an inner liner 5.
[0028] In one embodiment, as Figure 2 shown, the outer surface of the carcass 4 is evenly coated with sidewall soft gum 6 for reducing the weight of the tire, lowering fuel consumption, and reducing heat generation at the same time.
[0029] In one embodiment, as Figure 3 shown, a rabbet reinforcing gum 7 is provided at the turned-back end points of the clamping ring 12 and the bead wrapper 10 for protecting the turned-back end points of the clamping ring 12 and the bead wrapper 10 and ensuring that the durability performance of the tire is not affected.
[0030] Working principle: The above embodiments disclose a bead part design structure of a lightweight high-load all-steel radial tire. Among them, in use, the bead wire 11 is divided into two parts, so that the clamping ring 12 passes through the middle of the bead wire 11 and is turned back to one side of the bead wire 11. The bead wire 11 can clamp the clamping ring 12, thereby improving the load-bearing capacity of the bead part and preventing the carcass 4 from being pulled back. The outer surface of the carcass 4 is evenly coated with sidewall soft gum 6, which can reduce the weight of the tire, lower fuel consumption, and reduce heat generation at the same time. One side of the bead wrapper 10 is directly wrapped on the clamping ring 12 through the shaping gum 9. The soft triangular gum core 8 is turned back and buckled inside the clamping ring 12, which can improve the load-bearing capacity of the bead part, reduce the materials of the bead part, and lower the weight of the tire.
[0031] The above is only the specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present application, and all should be covered by the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A lightweight, high-load all-steel radial tire bead design structure, comprising a tire body (4) and a steel wire wrap (10), characterized in that: A tightening ring (12) is provided at the bottom of the carcass (4), one side of the steel wire cloth (10) is directly wrapped on the tightening ring (12) through a molded rubber (9), and a soft triangle rubber core (8) is buckled inside the tightening ring (12).
2. The lightweight and high-load all-steel radial tire rim design structure according to claim 1 is characterized by: The tightening ring (12) passes through the middle of the wire ring (11) and is wrapped around one side of the wire ring (11). The wire ring (11) is divided into two parts.
3. The lightweight and high-load all-steel radial tire rim design structure according to claim 1 is characterized by: The carcass (4) is bonded to the belt layer (2) via a cushion rubber (3).
4. The lightweight and high-load all-steel radial tire rim design structure according to claim 3 is characterized by: The outer surface of the belt layer (2) is provided with a tread crown (1).
5. The lightweight and high-load all-steel radial tire rim design structure according to claim 1 is characterized by: The inner wall of the carcass (4) is provided with an inner lining (5).
6. The lightweight and high-load all-steel radial tire rim design structure according to claim 1 is characterized by: The outer surface of the carcass (4) is evenly coated with sidewall soft rubber (6).
7. The lightweight and high-load all-steel radial tire rim design structure according to claim 1 is characterized by: The tightening ring (12) and the turned-up end points of the wire wrapping cloth (10) are provided with a sub-mouth reinforcing glue (7).