Double-channel beer barrel cleaning and canning all-in-one machine
By designing a dual-channel beer barrel cleaning and canning integrated machine, the problems of low filling efficiency and pollution in the existing technology of barrel beer are solved, and efficient and stable cleaning and filling operations are achieved.
Patent Information
- Application Number
- CN202422100112.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The existing beer filling process requires multiple stations to cooperate, which is inefficient, and the beer barrels may cause pollution during the turnover process and are inconvenient to use.
A two-channel beer barrel cleaning and canning machine is designed, which includes a cleaning and filling rack, a lifting and placing rack, a cleaning assembly and a filling assembly, and one-stop cleaning and filling operations are carried out through two cleaning and filling stations.
The efficiency of beer filling barrels is improved, the possibility of beer filling barrels is reduced, the possibility of beer filling barrels is recontaminated, the filling production efficiency is improved, and the operation stability and reliability is achieved through the coordination of lifting and lowering assembly and downward pressure reclining assembly.
Smart Images
Figure CN222988568U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling beer, in particular to a dual-channel beer barrel cleaning and filling integrated machine. Background Technique
[0002] Beer is a fermented wine made mainly from malt and water, with hops (including hop products), fermented by yeast, containing carbon dioxide and forming foam. Barrel beer is one of the many beer packages;
[0003] When filling existing barrel beer, it needs to be quantitatively filled through a special filling machine. In order to improve the health and safety of beer food before filling, the beer barrel will be rinsed and disinfected before use, and then transferred for filling after rinsing and disinfection. This leads to the need for multi-station cooperation in filling barrel beer, with low efficiency, and the beer barrel may still be contaminated during the transfer process, making it inconvenient to use. Content of the Utility Model
[0004] The purpose of the utility model is to provide a dual-channel beer barrel cleaning and filling integrated machine to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A dual-channel beer barrel cleaning and filling integrated machine, the dual-channel beer barrel cleaning and filling integrated machine includes:
[0006] A cleaning and filling machine frame, the cleaning and filling machine frame includes two cleaning and filling stations, and a lifting placement rack is horizontally arranged below each cleaning and filling station. Both lifting placement racks are controlled to perform lifting activities through a lifting component, and the lifting component includes two lifting cylinders;
[0007] A cleaning component, the cleaning component includes five cleaning valve heads, and the five cleaning valve heads are vertically arranged in sequence in the lifting placement rack;
[0008] A filling component, the filling component includes a filling valve head, and the filling valve heads are equidistantly arranged on one side of the lifting placement rack close to the cleaning valve head;
[0009] A pressing and aligning component, the pressing and aligning component is arranged above the cleaning and filling area in the cleaning and filling machine frame, and the pressing and aligning component includes six pressing cylinders and six annular fixing plates.
[0010] Preferably, the lifting placement rack includes two cross racks, and conveyor belts are movably arranged on both cross racks, and six beer preservation barrels are sequentially placed on the conveyor belts.
[0011] Preferably, the cleaning and filling rack is vertically provided with guide columns on both sides of the lifting and placing rack, and guide sleeves are vertically provided at the lower ends of both sides of the lifting and placing rack. The guide sleeves are movably sleeved on the guide columns, and an extension plate is horizontally provided on one side of the upper end of the guide sleeve. Two lifting cylinders are movably arranged on both sides of the cleaning and filling rack close to the lifting and placing rack through pins, and the sides of the two lifting cylinders away from the cleaning and filling rack are movably connected with the two extension plates through pins respectively.
[0012] Preferably, the five cleaning valve heads are vertically arranged between the two horizontal frames of the lifting rack, one side of the cleaning valve head is connected with a water injection pipe and a drainage pipe in sequence, and when the lifting rack is lifted to the maximum extent, the upper end of the conveyor belt is higher than the upper end of the cleaning valve head.
[0013] Preferably, the cleaning and filling machine frame is horizontally provided with six assembly plates in sequence at the upper end of the cleaning and filling station, six downward pressure cylinders are vertically fixed at the lower ends of the six assembly plates, and the six downward pressure cylinders are respectively located directly above five cleaning valve heads and one filling valve head.
[0014] Preferably, the cleaning and filling machine frame is vertically provided with fixed guide rods on both sides below the assembly plate, the annular fixed plate is horizontally arranged at the lower ends of the two fixed guide rods, and the annular movable plate is horizontally located above the annular fixed plate and movably sleeved on the two fixed guide rods.
[0015] Preferably, the fixed guide rods are located between the annular fixed plate and the annular movable plate and are sleeved with support springs, and the upper and lower sides of the support springs are in contact with the annular movable plate and the annular fixed plate respectively.
[0016] Preferably, support pins are respectively provided on three sides of the annular fixing plate, and one side of the three support pins is movably sleeved with a straightening rod, and when the straightening rod is vertically arranged, the three straightening rods are in contact with the side wall of the beer preservation barrel.
[0017] Preferably, an L-shaped downward pressure frame is provided on the outer peripheral side of the annular movable plate close to the straightening rod, and a pushing wheel is provided on the lower end side of the L-shaped downward pressure frame. One side of the pushing wheel is in rolling contact with the straightening rod, and a torsion spring is inserted on the side of the straightening rod that is sleeved with the support pin shaft.
[0018] Preferably, a lower pressure plate is horizontally provided at the lower end of the downward pressure cylinder, the diameter of the lower pressure plate is larger than the inner diameter of the annular movable plate, the lower end of the lower pressure plate is in contact with the upper end of the annular movable plate, a lower pressure rod is vertically provided at the center of the lower end of the lower pressure plate, and the lower end of the lower pressure rod is in contact with the upper end of the beer preservation barrel when the beer preservation barrel is connected to the cleaning valve head and the filling valve head.
[0019] Compared with the prior art, the beneficial effects of the utility model are:
[0020] By setting two cleaning and filling stations inside the cleaning and filling machine frame, the efficiency of filling beer into beer preservation barrels is improved. Then, a cleaning component and a filling component are respectively set inside the two cleaning and filling stations for one-stop cleaning and filling operations, reducing the possibility of recontamination of beer preservation barrels and improving the filling production efficiency. At the same time, under the combined action of the lifting component and the pressing and aligning component, the operation is stable, reliable, worry-free and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 Structural schematic diagram of the present utility model;
[0022] Figure 2 For the present utility model Figure 1 Schematic diagram of part A;
[0023] Figure 3 Schematic diagram of the position of the filling valve head of the present utility model;
[0024] Figure 4 For the present utility model Figure 3 Schematic diagram of part B;
[0025] Figure 5 Schematic diagram of the combined structure of the beer preservation barrel and the conveyor belt of the present utility model;
[0026] Figure 6 Schematic diagram of the connection structure of the water injection pipe and the drain pipe of the present utility model;
[0027] Figure 7 Schematic diagram of the combined structure of the annular fixed plate and the annular movable plate of the present utility model;
[0028] Figure 8 For the present utility model Figure 7 Schematic diagram of part C.
[0029] In the figure: cleaning and filling machine frame 1, lifting and placing frame 2, conveyor belt 3, guiding sleeve 4, lifting cylinder 5, cleaning valve head 6, filling valve head 7, water injection pipe 8, drain pipe 9, fixed guide rod 10, annular fixed plate 11, supporting pin shaft 12, annular movable plate 13, supporting spring 14, L-shaped pressing frame 15, driving wheel 16, assembling plate 17, pressing cylinder 18, lower pressing plate 19, pressing rod 20, torsion spring 21, beer preservation barrel 22, aligning rod 23. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0031] Please refer to the attached Figures 1-8 , and the following technical solutions are provided in this application.
[0032] Embodiment 1: A dual-channel beer barrel cleaning and filling integrated machine, including a cleaning and filling machine frame 1. The cleaning and filling machine frame 1 includes two cleaning and filling stations. A lifting placement rack 2 is horizontally arranged below each cleaning and filling station. Both lifting placement racks 2 are controlled for lifting activities through a lifting assembly. The lifting assembly includes two lifting cylinders 5, a cleaning assembly. The lifting placement rack 2 includes two cross frames. A conveyor belt 3 is movably arranged on both cross frames. Six beer preservation barrels 22 are sequentially placed on the conveyor belt 3. Guide columns are vertically arranged on both sides of the cleaning and filling machine frame 1 where the lifting placement rack 2 is located. Guide sleeves 4 are vertically arranged at the lower ends of both sides of the lifting placement rack 2. The guide sleeves 4 are movably sleeved on the guide columns. An extension plate is horizontally arranged on one side of the upper end of the guide sleeve 4. The two lifting cylinders 5 are movably arranged on both sides of the cleaning and filling machine frame 1 close to the lifting placement rack 2 through pin shafts. The sides of the two lifting cylinders 5 away from the cleaning and filling machine frame 1 are respectively movably connected to the two extension plates through pin shafts. When the telescopic rods of the two lifting cylinders 5 extend, the lifting placement rack 2 is vertically lifted;
[0033] The cleaning assembly includes five cleaning valve heads 6. The five cleaning valve heads 6 are sequentially arranged vertically in the lifting placement rack 2. The five cleaning valve heads 6 are vertically arranged between the two cross frames of the lifting placement rack 2. A water injection pipe 8 and a drain pipe 9 are sequentially connected and communicated on one side of each cleaning valve head 6. When the lifting placement rack 2 is lifted to the maximum extent, the upper end of the conveyor belt 3 is higher than the upper end of the cleaning valve head 6. When the lower end of the beer preservation barrel 22 passes over the cleaning valve head 6, the conveyor belt 3 horizontally pushes the beer preservation barrel 22 to the position of the next cleaning valve head 6;
[0034] A filling assembly. The filling assembly includes a filling valve head 7. The filling valve head 7 is equidistantly arranged inside the lifting placement rack 2 on the side close to the cleaning valve head 6. The beer preservation barrel 22 that has been cleaned by the five cleaning valve heads 6 is transported to the position of the filling valve head 7 for inverted filling of beer.
[0035] In this embodiment: The beer preservation barrel 22 is successively placed above the two conveyor belts 3 of the lifting placement rack 2. The cleaning functions of the five cleaning valve heads 6 are different and are used in cooperation. When the lifting placement rack 2 is lifted by the two lifting cylinders 5, the conveyor belt 3 can control the beer preservation barrel 22 to move horizontally to the position of the next cleaning valve head 6. After being cleaned five times, the beer preservation barrel 22 moves to the filling valve head 7 position. When the beer preservation barrel 22 descends and is connected to the filling valve head 7, the filling valve head 7 conveys beer into the beer preservation barrel 22. When the beer preservation barrel 22 is filled, the beer preservation barrel 22 prevents the beer from flowing out through its own one-way valve mechanism. Then the lifting placement rack 2 is lifted, and the beer preservation barrel 22 filled with beer is horizontally moved to the externally matched conveyor belt and transported to the next processing step.
[0036] Embodiment 2: On the basis of Embodiment 1, a pressing and aligning assembly is provided to press and align the beer preservation barrel 22 when it descends along with the lifting placement rack 2. The pressing and aligning assembly is arranged above the cleaning and filling area in the cleaning and filling machine frame 1. The pressing and aligning assembly includes six pressing cylinders 18 and six annular fixing plates 11. Six assembly plates 17 are horizontally arranged in sequence at the upper end of the cleaning and filling machine frame 1 at the cleaning and filling station. The six pressing cylinders 18 are respectively vertically fixed at the lower ends of the six assembly plates 17, and the six pressing cylinders 18 are respectively located directly above the five cleaning valve heads 6 and one filling valve head 7. The six pressing cylinders 18 are synchronously driven and controlled by a PLC, and the control power is pneumatic or electric.
[0037] Fixed guide rods 10 are vertically arranged on both sides below the assembly plates 17 of the cleaning and filling machine frame 1. The annular fixing plate 11 is horizontally arranged at the lower ends of the two fixed guide rods 10. The annular movable plate 13 is horizontally located above the annular fixing plate 11 and movably sleeved on the two fixed guide rods 10. Support springs 14 are sleeved between the fixed guide rods 10 located between the annular fixing plate 11 and the annular movable plate 13, and the upper and lower sides of the support springs 14 are respectively in contact with the annular movable plate 13 and the annular fixing plate 11. Support pins 12 are arranged on three sides of the annular fixing plate 11. One side of each of the three support pins 12 is movably sleeved with an aligning rod 23. When the aligning rod 23 is vertically arranged, the three aligning rods 23 are in contact with the side wall of the beer preservation barrel 22. L-shaped pressing frames 15 are arranged on the outer peripheral side of the annular movable plate 13 close to the aligning rod 23. One side of the lower end of each L-shaped pressing frame 15 is provided with a driving wheel 16. One side of the driving wheel 16 is in rolling contact with the aligning rod 23. One side of the aligning rod 23 sleeved with the support pin 12 is inserted with a torsion spring 21. In the natural state, the aligning rod 23 is in a horizontal posture, and when the three aligning rods 23 are in a horizontal posture, due to the set angle of the aligning rod 23, the adjacent three aligning rods 23 do not interfere with each other.
[0038] A lower pressing cylinder 18 is horizontally provided with a lower pressing plate 19 at the lower end. The diameter of the lower pressing plate 19 is larger than the inner diameter of the annular movable plate 13. The lower end of the lower pressing plate 19 is in contact with the upper end of the annular movable plate 13. A lower pressing rod 20 is vertically provided at the center of the lower end of the lower pressing plate 19. When the beer preservation barrel 22 is connected to the cleaning valve head 6 and the filling valve head 7, the lower end of the lower pressing rod 20 is in contact with the upper end of the beer preservation barrel 22. When the lifting placement rack 2 is lifted, the lower pressing cylinder 18 controls the lower pressing rod 20 to move away from the beer preservation barrel 22. At this time, the lower pressing plate 19 moves away from the annular movable plate 13. The annular movable plate 13 moves away from the annular fixed plate 11 under the supporting action of the supporting spring 14, and further pushes the driving wheel 16 away from the aligning rod 23. The aligning rod 23 is in a horizontal posture under the torsional elastic action of the torsion spring 21. At this time, the lifting placement rack 2 can move horizontally normally through the conveyor belt 3. When the cleaning valve head 6 moves to the approximate position through the displacement sensor, the lower pressing cylinder 18 controls the lower pressing plate 19 and the lower pressing rod 20 to descend. At this time, the aligning rod 23 rotates to the vertical through the driving wheel 16. Then the lower pressing cylinder 18 continues to descend, and cooperates with the normal descent of the lifting placement rack 2. After the beer preservation barrel 22 is filled, it is connected and aligned with the cleaning valve head 6 or the filling valve head 7;
[0039] The water injection pipe 8 and the drain pipe 9 are used for injecting and discharging the cleaning liquid between the cleaning valve head 6 and the beer preservation barrel 22. In order to improve the cleaning efficiency and quality, when injecting and extracting the cleaning liquid, pressurized pumping and extraction can be carried out.
[0040] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. Dual-channel beer barrel cleaning and canning machine, characterized by: The dual-channel beer barrel cleaning and canning machine includes: A cleaning and filling rack (1), the cleaning and filling rack (1) comprising two cleaning and canning stations, a lifting rack (2) being horizontally arranged at the bottom of each cleaning and filling station, the two lifting racks (2) being both lifted and lowered by a lifting assembly, and the lifting assembly comprising two lifting cylinders (5); A cleaning component, the cleaning component comprising five cleaning valve heads (6), the five cleaning valve heads (6) being arranged vertically in sequence in a lifting and placing frame (2); A filling assembly, the filling assembly comprising a filling valve head (7), and the filling valve head (7) is equidistantly arranged on one side of the lifting and placing frame (2) close to the cleaning valve head (6); A downward pressure and alignment component is arranged above the cleaning and filling area in a cleaning and filling machine frame (1), and the downward pressure and alignment component comprises six downward pressure cylinders (18) and six annular fixing plates (11).
2. The dual-channel beer barrel cleaning and canning machine according to claim 1 is characterized in that: The lifting and placing rack (2) comprises two horizontal racks, on which conveyor belts (3) are movably arranged, and six beer preservation barrels (22) are sequentially placed on the conveyor belts (3).
3. The dual-channel beer barrel cleaning and canning machine according to claim 2 is characterized in that: The cleaning and filling frame (1) is provided with guide columns vertically on both sides of the lifting and placing frame (2), and guide sleeves (4) are vertically provided at the lower ends of both sides of the lifting and placing frame (2). The guide sleeves (4) are movably sleeved on the guide columns, and an extension plate is horizontally provided on one side of the upper end of the guide sleeve (4). Two lifting cylinders (5) are movably arranged on both sides of the cleaning and filling frame (1) close to the lifting and placing frame (2) through pins, and the two lifting cylinders (5) are movably connected to the two extension plates through pins on the sides away from the cleaning and filling frame (1).
4. The dual-channel beer barrel cleaning and canning machine according to claim 3 is characterized in that: The five cleaning valve heads (6) are vertically arranged between two horizontal frames of the lifting rack (2); one side of the cleaning valve head (6) is connected with a water injection pipe (8) and a drainage pipe (9) in sequence; and when the lifting rack (2) is lifted to the maximum extent, the upper end of the conveyor belt (3) is higher than the upper end of the cleaning valve head (6).
5. The dual-channel beer barrel cleaning and canning machine according to claim 4 is characterized in that: The cleaning and filling machine frame (1) is located at the upper end of the cleaning and filling station and is provided with six assembly plates (17) in sequence and in a horizontal manner. Six downward pressure cylinders (18) are respectively vertically fixed at the lower ends of the six assembly plates (17). The six downward pressure cylinders (18) are respectively located directly above five cleaning valve heads (6) and one filling valve head (7).
6. The dual-channel beer barrel cleaning and canning machine according to claim 5 is characterized in that: The cleaning and filling machine frame (1) is provided with fixed guide rods (10) vertically on both sides below the assembly plate (17); an annular fixed plate (11) is horizontally arranged at the lower ends of the two fixed guide rods (10); and an annular movable plate (13) is horizontally located above the annular fixed plate (11) and movably sleeved on the two fixed guide rods (10).
7. The dual-channel beer barrel cleaning and canning machine according to claim 6 is characterized in that: The fixed guide rod (10) is located between the annular fixed plate (11) and the annular movable plate (13) and is sleeved with a support spring (14), and the upper and lower sides of the support spring (14) are in contact with the annular movable plate (13) and the annular fixed plate (11) respectively.
8. The dual-channel beer barrel cleaning and canning machine according to claim 7 is characterized in that: Support pins (12) are respectively arranged on three sides of the annular fixing plate (11), and one side of each of the three support pins (12) is movably sleeved with a swaying rod (23). When the swaying rod (23) is arranged vertically, the three swaying rods (23) are in contact with the side wall of the beer preservation barrel (22).
9. The dual-channel beer barrel cleaning and canning machine according to claim 8, characterized in that: The outer peripheral side of the annular movable plate (13) close to the straightening rod (23) is provided with an L-shaped lower pressing frame (15), and the lower end side of the L-shaped lower pressing frame (15) is provided with a driving wheel (16), one side of the driving wheel (16) is in rolling contact with the straightening rod (23), and the side of the straightening rod (23) sleeved with the support pin shaft (12) is plugged with a torsion spring (21).
10. The dual-channel beer barrel cleaning and canning machine according to claim 9, characterized in that: A lower pressure plate (19) is horizontally arranged at the lower end of the pressure cylinder (18), the diameter of the pressure plate (19) is larger than the inner diameter of the annular movable plate (13), the lower end of the pressure plate (19) contacts the upper end of the annular movable plate (13), a pressure rod (20) is vertically arranged at the center of the lower end of the pressure plate (19), and when the beer preservation barrel (22) is connected to the cleaning valve head (6) and the filling valve head (7), the lower end of the pressure rod (20) contacts the upper end of the beer preservation barrel (22).