Operation compensation structure of long vehicle steel belt

By designing the operation compensation structure for steel belt conveyors, automatic compensation is achieved using pressure sensors and synchronous cylinders, the problem of loosening of steel belt conveyors is solved, the service life is extended, and the cooling treatment is reduced by the error reduction mechanism, avoiding thermal expansion problems.

CN222988989UActive Publication Date: 2025-06-17NANTONG JINCHI MECHANICAL ELECTRIC
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Patent Information

Application Number
CN202421681198.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-06-17
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

Existing steel belt conveyors do not have the function of operating compensation, which leads to loosening at the connection between the steel belt and the roller body, which affects the service life.

Method used

A long-car steel belt operation compensation structure is designed, including an operation compensation mechanism and an error reduction mechanism. The operation compensation mechanism monitors the force applied by the steel belt to the end support roller through a pressure sensor. When loosening occurs, the synchronous cylinder drives the bearing block to drive the end support roller to move to the right to achieve automatic compensation. The error reduction mechanism cools down through hollow plates, mesh plates and semiconductor refrigerators to avoid thermal expansion problems caused by friction of steel belts.

Benefits of technology

The tight fit between the steel belt and the end support roller is achieved, extending the service life of the long truck conveyor body, and improving the stability and reliability of steel belt transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel belt conveying structures, and discloses an operation compensation structure of a long vehicle steel belt, which comprises a long vehicle conveying machine body, a steel belt supporting roller is rotatably connected between the front side and the back side of the inner wall of the long vehicle conveying machine body, and an operation compensation mechanism is arranged on the long vehicle conveying machine body. An error reducing mechanism is arranged at the bottom of the inner wall of the long vehicle conveying machine body, the operation compensating mechanism comprises side supporting seats, and the side supporting seats are fixedly installed on the front face and the back face of the long vehicle conveying machine body. By means of the design of the pressure sensor, the force exerted by a steel belt on the end supporting roller leftwards can be monitored, if the steel belt is loosened, the value of the force is decreased accordingly, then the bearing block can be driven to drive the end supporting roller to integrally move rightwards through the design of the synchronous air cylinder, and therefore the steel belt is prevented from loosening. And the steel belt is more tightly attached to the outer surfaces of the end supporting rollers, the function of automatic operation compensation is achieved, and the service life of the whole long vehicle conveying machine body is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel belt transportation structures, and specifically, to an operation compensation structure for a long vehicle steel belt. Background Technique

[0002] Steel belts are steel products with large production volume, wide applications, and various varieties. They are divided into hot-rolled steel belts and cold-rolled steel belts according to the processing method; thin steel belts and thick steel belts according to the thickness; wide steel belts and narrow steel belts according to the width; narrow steel belts are further divided into directly rolled narrow steel belts and narrow steel belts longitudinally cut from wide steel belts; original rolled surface and coated surface steel belts according to the surface state; and general and special steel belts according to the use. Steel belts mostly refer to conveyor belts made of carbon steel and serve as the traction and carrying structures of belt conveyors.

[0003] Existing steel belt conveyors do not have the function of operation compensation. After long-term use of the steel belt conveyor, it is extremely easy for the connection between the steel belt and the roller body to become loose due to wear and other reasons. If it is not compensated and maintained in time, it will affect the service life of the steel belt conveyor. Content of the Utility Model

[0004] The purpose of the utility model is to provide an operation compensation structure for a long vehicle steel belt to solve the problem of the lack of operation compensation function in the prior art.

[0005] The utility model provides the following technical solution: an operation compensation structure for a long vehicle steel belt, including a long vehicle conveying body. A steel belt support roller is rotatably connected between the front and back of the inner wall of the long vehicle conveying body. An operation compensation mechanism is arranged on the long vehicle conveying body, and an error reduction mechanism is arranged at the bottom of the inner wall of the long vehicle conveying body.

[0006] The operation compensation mechanism includes side support seats. The side support seats are fixedly installed on the front and back of the long vehicle conveying body. A synchronous cylinder is fixedly installed on the left side of the side support seat. The telescopic end of the synchronous cylinder extends to the right side of the side support seat and is fixedly connected with an extension rod. A pressure sensor is fixedly installed at the right end of the extension rod. A receiving block is fixedly installed on the right side of the pressure sensor. A rotating disk is rotatably connected to the outer wall of the inner side of the receiving block. An end support roller is fixedly installed on the side of the rotating disk away from the receiving block. A limiting collar is fixedly sleeved on the outer wall of the end support roller.

[0007] As a preference of the above technical solution, a digital display screen is fixedly installed on the top of the side support seat, and the digital display screen is used to display the pressure value monitored by the pressure sensor.

[0008] As a preference of the above technical solution, a sliding rod is welded on the left side of the receiving block, and the outer wall of the sliding rod is slidably connected with the inner wall of the side support seat.

[0009] As a preference of the above technical solution, the error reduction mechanism includes a hollow plate, the hollow plate is fixedly installed at the bottom of the inner wall of the long vehicle conveyor, a mesh plate is fixedly installed at the top of the inner wall of the hollow plate, and a connecting flat pipe is fixedly connected between two adjacent hollow plates.

[0010] As a preference of the above technical solution, a turning pipe is fixedly connected to the right side of the rightmost hollow plate, a blower is fixedly connected to the right side of the turning pipe, and a gas treatment chamber is fixedly connected to the right side of the blower.

[0011] As a preference of the above technical solution, a flow guiding fin is fixedly installed between the two sides of the inner wall of the gas treatment chamber, and a semiconductor refrigerator is fixedly installed on the right side of the gas treatment chamber.

[0012] As a preference of the above technical solution, through holes are formed in both the front and back of the gas treatment chamber, and non-woven fabric filters are detachably connected to both the front and back of the gas treatment chamber.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] Through the design of the pressure sensor, the present utility model can monitor the force exerted by the steel belt on the end support roller to the left. If the steel belt becomes loose, the value of this force will decrease accordingly. Then, through the design of the synchronous cylinder, it can drive the receiving block to drive the entire end support roller to move to the right, making the steel belt fit more tightly on the outer surface of the end support roller, realizing the function of automatic operation compensation and prolonging the overall service life of the long vehicle conveyor body. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a three-dimensional view of the present utility model;

[0016] Figure 2 is Figure 1 an enlarged view of structure A in

[0017] Figure 3 is a schematic diagram of the overall structure of the side support seat and the receiving block of the present utility model;

[0018] Figure 4 is a schematic diagram of the structure of the error reduction mechanism of the present utility model;

[0019] Figure 5 is a schematic diagram of the overall exploded structure of the gas treatment chamber of the present utility model.

[0020] In the figure: 1. Long vehicle conveying body; 11. Steel belt supporting roller; 2. Operation compensation mechanism; 21. Side support seat; 22. Synchronous cylinder; 23. Extension rod; 24. Pressure sensor; 25. Bearing block; 251. Rotating disk; 252. Sliding rod; 26. Digital display screen; 27. End support roller; 271. Limit collar; 3. Error reduction mechanism; 31. Hollow plate; 32. Mesh plate; 33. Connecting flat tube; 34. Turning pipeline; 35. Fan; 36. Gas treatment bin; 361. Flow guiding fin; 362. Semiconductor refrigerator; 363. Through hole; 364. Non-woven fabric filter screen. Detailed implementation manners

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention.

[0022] As Figures 1-3 shown, the present invention provides a technical solution: an operation compensation structure for a long vehicle steel belt, including a long vehicle conveying body 1. A steel belt supporting roller 11 is rotatably connected between the front and back inner walls of the long vehicle conveying body 1. An operation compensation mechanism 2 is arranged on the long vehicle conveying body 1. An error reduction mechanism 3 is arranged at the bottom of the inner wall of the long vehicle conveying body 1. The operation compensation mechanism 2 includes a side support seat 21. The side support seat 21 is fixedly installed on the front and back of the long vehicle conveying body 1. A synchronous cylinder 22 is fixedly installed on the left side of the side support seat 21. The telescopic end of the synchronous cylinder 22 extends to the right side of the side support seat 21 and is fixedly connected with an extension rod 23. A pressure sensor 24 is fixedly installed at the right end of the extension rod 23. A bearing block 25 is fixedly installed on the right side of the pressure sensor 24. A rotating disk 251 is rotatably connected to the outer wall of the inner side of the bearing block 25. An end support roller 27 is fixedly installed on the side of the rotating disk 251 away from the bearing block 25. A limit collar 271 is fixedly sleeved on the outer wall of the end support roller 27. The pressure sensor 24 is an existing structural model and can be selected as WPL803, etc. The pressure sensor 24 is used to monitor the force exerted by the steel belt on the end support roller 27 to the left. If the steel belt becomes loose, the value of this force will decrease accordingly. The pressure sensor 24 is electrically connected to the synchronous cylinder 22 through an external controller. Thus, the signal of the decreasing pressure value controls the synchronous cylinder 22 to work, which can drive the bearing block 25 to drive the end support roller 27 as a whole to move to the right, making the steel belt fit more tightly on the outer surface of the end support roller 27, realizing the function of automatically performing operation compensation, prolonging the overall service life of the long vehicle conveying body 1, and the limit collar 271 is used to limit the steel belt on the outer surface of the end support roller 27.

[0023] As an implementation manner in this embodiment, as Figure 2 、 Figure 3As shown in the figure, a digital display screen 26 is fixedly installed on the top of the side support seat 21. The digital display screen 26 is used to display the pressure value monitored by the pressure sensor 24. A sliding rod 252 is welded to the left side of the receiving block 25. The outer wall of the sliding rod 252 is slidably connected to the inner wall of the side support seat 21. The pressure sensor 24 is electrically connected to the digital display screen 26 through an external controller. The digital display screen 26 can display the pressure value monitored by the pressure sensor 24, which is convenient for users to observe. During the extension of the synchronous cylinder 22, the sliding rod 252 will slide on the inner wall of the side support seat 21, increasing the stability of the overall movement of the receiving block 25.

[0024] As an implementation manner in this embodiment, as Figure 1 , Figure 4 , Figure 5 shown, the error reduction mechanism 3 includes a hollow plate 31. The hollow plate 31 is fixedly installed at the bottom of the inner wall of the long vehicle conveyor body 1. A net plate 32 is fixedly installed at the top of the inner wall of the hollow plate 31. A connecting flat tube 33 is fixedly connected between two adjacent hollow plates 31. A turning pipe 34 is fixedly connected to the right side of the rightmost hollow plate 31. A blower 35 is fixedly connected to the right side of the turning pipe 34. A gas treatment chamber 36 is fixedly connected to the right side of the blower 35. A guide fin 361 is fixedly installed between the two sides of the inner wall of the gas treatment chamber 36. A semiconductor refrigerator 362 is fixedly installed on the right side of the gas treatment chamber 36. Through holes 363 are formed in the front and back of the gas treatment chamber 36. Non-woven fabric filters 364 are detachably connected to the front and back of the gas treatment chamber 36. Through the design of the connecting flat tube 33, the inner cavities of the three groups of hollow plates 31 are connected. By controlling the operation of the blower 35, external air can be absorbed. At the same time, by controlling the operation of the semiconductor refrigerator 362, the external air can be cooled. The low-temperature air is then ejected from the top of the net plate 32 to cool the steel belt at the outer surface of the upcoming moving end support roller 27, avoiding the problem that the steel belt may have thermal expansion due to high temperature caused by friction and other reasons, which affects the accuracy of pressure monitoring. Through the design of the guide fin 361, the air in the gas treatment chamber 36 can flow tortuously, improving the cooling effect of the cold end of the semiconductor refrigerator 362 on the air. The non-woven fabric filter 364 is connected to the gas treatment chamber 36 by glue, which is convenient for users to disassemble and replace the non-woven fabric filter 364.

[0025] Working principle: During use, the steel belt is made to fit on the outer surface of the end support roller 27 and move along its outer surface. The pressure sensor 24 is used to monitor the force exerted by the steel belt on the end support roller 27 to the left. If the steel belt becomes loose, the value of this force will decrease accordingly. Thus, the signal of the decreasing pressure value controls the operation of the synchronous cylinder 22, which can drive the receiving block 25 to drive the entire end support roller 27 to move to the right, making the steel belt fit more tightly on the outer surface of the end support roller 27. After reaching the preset pressure value, the synchronous cylinder 22 is controlled to stop extending, realizing the function of automatic operation compensation.

[0026] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it.

Claims

1. A running compensation structure for a long steel belt, comprising a long conveyor body (1), characterized in that: A steel belt support roller (11) is rotatably connected between the front and back sides of the inner wall of the long vehicle conveyor body (1), a running compensation mechanism (2) is provided on the long vehicle conveyor body (1), and an error reduction mechanism (3) is provided at the bottom of the inner wall of the long vehicle conveyor body (1); The operation compensation mechanism (2) comprises a side support seat (21), the side support seat (21) is fixedly mounted on the front and back sides of the long vehicle conveyor body (1), a synchronous cylinder (22) is fixedly mounted on the left side of the side support seat (21), the telescopic end of the synchronous cylinder (22) extends to the right side of the side support seat (21) and is fixedly connected to an extension rod (23), a pressure sensor (24) is fixedly mounted on the right end of the extension rod (23), a receiving block (25) is fixedly mounted on the right side of the pressure sensor (24), a rotating disk (251) is rotatably connected to the outer wall of the inner side of the receiving block (25), an end support roller (27) is fixedly mounted on the side of the rotating disk (251) away from the receiving block (25), and a limiting collar (271) is fixedly sleeved on the outer wall of the end support roller (27).

2. The running compensation structure of a long steel strip according to claim 1 is characterized in that: A digital display screen (26) is fixedly mounted on the top of the side support seat (21), and the digital display screen (26) is used to display the pressure value monitored by the pressure sensor (24).

3. The running compensation structure of a long steel strip according to claim 1 is characterized in that: A sliding rod (252) is welded to the left side of the receiving block (25), and the outer wall of the sliding rod (252) is slidably connected to the inner wall of the side support seat (21).

4. The running compensation structure of a long steel strip according to claim 1 is characterized in that: The error reduction mechanism (3) comprises a hollow plate (31), wherein the hollow plate (31) is fixedly mounted on the bottom of the inner wall of the long vehicle conveyor body (1), a mesh plate (32) is fixedly mounted on the top of the inner wall of the hollow plate (31), and a connecting flat tube (33) is fixedly connected between two adjacent hollow plates (31).

5. The running compensation structure of a long steel strip according to claim 4 is characterized in that: The right side of the hollow plate (31) located at the far right is fixedly connected to a turning pipe (34), the right side of the turning pipe (34) is fixedly connected to a fan (35), and the right side of the fan (35) is fixedly connected to a gas processing chamber (36).

6. The running compensation structure of a long steel strip according to claim 5 is characterized in that: A guide fin (361) is fixedly installed between the two sides of the inner wall of the gas processing chamber (36), and a semiconductor refrigerator (362) is fixedly installed on the right side of the gas processing chamber (36).

7. The running compensation structure of a long steel strip according to claim 6 is characterized in that: Through holes (363) are provided on the front and back of the gas processing chamber (36), and non-woven fabric filters (364) are detachably connected to the front and back of the gas processing chamber (36).