Film roll double-station roll unloading RGV

Abstract

The utility model discloses a film roll double-station roll unloading RGV which comprises a main body assembly, and the main body assembly comprises a mounting plate. The coil unloading assembly comprises an electric push rod, a rotating disc, a connecting frame, a supporting table, a motor and a lead screw; the electric push rod is fixed to the upper surface of the mounting plate, the rotating disc is connected to the upper surface of the electric push rod, the connecting frame is mounted on the upper surface of the rotating disc, the supporting table is fixed to one side of the outer surface of the connecting frame, and the motor is mounted on the upper surface of the supporting table. A controller is arranged externally, the controller controls a motor to start, the motor drives a lead screw to rotate, the lead screw rotates to synchronously drive a movable ring to horizontally move on the outer surface of the lead screw, the movable ring drives a baffle to horizontally move, a film roller is pushed out of one side of a connecting pipe, and the film roller is detached only from the side face without making contact with a film of a film roll. The device does not make contact with the film of the film roll, so that extra pressure or friction cannot be caused to the film, the integrity and quality of the film are guaranteed, and safety is enhanced.

Description

Technical Field

[0001] The utility model belongs to the technical field of thin film roll production, and particularly relates to a double-station film roll unloading RGV. Background Technique

[0002] RGV, also known as a rail-guided vehicle or a rail shuttle car, can be used in warehouses with various high-density storage methods. The channel of the RGV car can be designed to be arbitrarily long, which can increase the storage capacity of the entire warehouse. And when operating, there is no need for a forklift to drive into the aisle, making its safety higher.

[0003] After retrieval, the Chinese patent authorization announcement number CN219173810U discloses a double-station film roll unloading RGV. The existing film roll winding method requires manual hoisting of the film roll and placing of the film reel shaft. There is a gap in the process and the production efficiency is not high. To solve the above problems, the utility model provides a double-station film roll unloading RGV, which includes two translation tracks, two track wheel groups, a cross beam, a lifting bracket, an oil cylinder assembly group, and a rotating arm assembly group. The film roll is transported through the translation track, and with the cooperation of the oil cylinder assembly group, the rotating arm assembly group is used to transfer the film roll to the lifting bracket, and then the film reel shaft is lifted by the lifting bracket, solving the problems of the original manual hoisting of the film roll and placing of the film reel shaft, there being a gap in the process and the production efficiency not being high, and having the advantages of high production process coherence and high efficiency.

[0004] The existing double-station film roll unloading RGV is an automated device applicable to the film roll winding process, which unloads the wound film roll and stores it. However, the pushing and pulling actions of the torsion arm may cause scratches or abrasions on the film surface. Therefore, it is necessary to provide a double-station film roll unloading RGV to avoid damaging the film when unloading the film roll. Content of the Utility Model

[0005] The utility model aims at an installation method of the existing double-station film roll unloading RGV in the prior art. The existing double-station film roll unloading RGV is an automated device applicable to the film roll winding process, which unloads the wound film roll and stores it. However, the pushing and pulling actions of the torsion arm may cause scratches or abrasions on the film surface. The following technical solutions are proposed:

[0006] A main body assembly, the main body assembly includes a mounting plate;

[0007] An unloading assembly, the unloading assembly includes an electric push rod, a rotating disk, a connecting frame, a support table, a motor, and a lead screw;

[0008] The electric push rod is fixed on the upper surface of the mounting plate, the rotating disk is connected to the upper surface of the electric push rod, the connecting frame is installed on the upper surface of the rotating disk, the support table is fixed on one side of the outer surface of the connecting frame, the motor is installed on the upper surface of the support table, and the lead screw is connected to the output end of the motor.

[0009] As a preferred embodiment of the above technical solution, a movable plate is fixed on the lower surface of the mounting plate, a roller is installed on one side of the outer surface of the movable plate, a track is installed on one side of the movable plate, a first side rail is installed on the other side of the movable plate, a second side rail is installed on one side of the track, and a film roller passes through the outer surface of the screw rod.

[0010] As a preferred embodiment of the above technical solution, a connecting tube is fixed on one side of the outer surface of the connecting frame, a movable ring passes through the outer surface of the screw rod, a baffle is fixed on one side of the outer surface of the movable ring, and an arc groove is opened on one side of the outer surface of the baffle.

[0011] As a preferred embodiment of the above technical solution, the connecting tube is C-shaped on the outside, the baffle passes through the connecting tube, and the film roller passes through the outer surface of the connecting tube.

[0012] As a preferred embodiment of the above technical solution, it also includes a lubrication component;

[0013] The lubrication assembly includes an oil tank, an oil inlet, an oil leakage hole, and a ball;

[0014] The oil tank is fixed on the upper surface of the first side rail, the oil inlet is installed at the center of the upper surface of the oil tank, the oil leakage hole is opened inside the first side rail, and the ball is installed inside the oil leakage hole.

[0015] As a preferred embodiment of the above technical solution, the oil leakage hole passes through the first side rail and the bottom of the oil tank, and the ball is in contact with the roller.

[0016] The beneficial effects of the utility model are:

[0017] The utility model provides a main body component and a roll-unloading component. When the film roll penetrates the outer surface of the connecting tube and needs to be unloaded, the controller provided outside controls the motor to start, and the motor drives the screw rod to rotate. The rotation of the screw rod synchronously drives the movable ring to move horizontally on the outer surface of the screw rod, and the movable ring drives the baffle to move horizontally, so that the film roll is pushed out from one side of the connecting tube without contacting the film of the film roll. The film roll is only unloaded from the side without contacting the film of the film roll, so that no additional pressure or friction is caused to the film, thereby ensuring the integrity and quality of the film and enhancing safety.

[0018] The utility model provides a lubrication component, when the movable plate drives the roller to move in the track and the first side rail and the second side rail, the ball contacts the roller, the roller rotates and simultaneously drives the ball to rotate, the rotation of the ball causes the lubricating oil in the oil tank to flow down from the oil leakage hole, and lubricates the track, the first side rail and the second side rail. The design of automatic lubrication is realized through the interaction between the ball and the roller, which not only improves the operating efficiency and stability of the equipment, but also prolongs the service life of the equipment and reduces the maintenance cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 Shown is a schematic diagram of the main component of the present utility model;

[0020] Figure 2 Shown is a schematic diagram of the coil unloading component of the present utility model;

[0021] Figure 3 Shown is an exploded schematic diagram of the structure of the coil unloading component of the present utility model;

[0022] Figure 4 Shown is a schematic diagram of the structure of the lubrication component of the present utility model.

[0023] Attached drawings: 11. Rail; 12. First side rail; 13. Second side rail; 14. Movable plate; 15. Roller; 16. Mounting plate; 17. Film roller; 21. Electric push rod; 22. Rotary disk; 23. Connecting frame; 24. Support table; 25. Motor; 26. Lead screw; 27. Connecting pipe; 28. Movable ring; 29. Baffle; 291. Arc groove; 31. Oil tank; 32. Oil inlet; 33. Oil leakage hole; 34. Ball. Detailed implementation manners

[0024] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions of the present utility model will be clearly and completely described below in conjunction with the embodiments.

[0025] Please refer to Figures 1-4 As shown, this embodiment is a double-station coil unloading RGV for film rolls, including:

[0026] The main component, which includes a mounting plate 16;

[0027] The lower surface of the mounting plate 16 is fixed with a movable plate 14. One side of the outer surface of the movable plate 14 is provided with a roller 15. One side of the movable plate 14 is provided with a rail 11. The other side of the movable plate 14 is provided with a first side rail 12. One side of the rail 11 is provided with a second side rail 13. The outer surface of the lead screw 26 penetrates through a film roller 17;

[0028] The movable plate 14 can move together with the mounting plate 16. The roller 15 provides a way to reduce friction, enabling the movable plate 14 to move smoothly;

[0029] The coil unloading component, which includes an electric push rod 21, a rotary disk 22, a connecting frame 23, a support table 24, a motor 25, and a lead screw 26;

[0030] The electric push rod 21 is fixed on the upper surface of the mounting plate 16. The rotating disk 22 is connected to the upper surface of the electric push rod 21. The connecting frame 23 is mounted on the upper surface of the rotating disk 22. The supporting table 24 is fixed on one side of the outer surface of the connecting frame 23. The motor 25 is mounted on the upper surface of the supporting table 24. The lead screw 26 is connected to the output end of the motor 25;

[0031] The electric push rod 21 is the power source of the coil unloading assembly. Through the telescopic movement of the electric push rod 21, the lifting control of the rotating disk 22 can be realized, so as to adapt to film coils of different diameters. The connecting frame 23 is used to connect the rotating disk 22 and the supporting table 24, and the connecting frame 23 provides stable support;

[0032] One side of the outer surface of the connecting frame 23 is fixed with a connecting pipe 27. The outer surface of the lead screw 26 penetrates through a movable ring 28. One side of the outer surface of the movable ring 28 is fixed with a baffle 29. An arc-shaped groove 291 is formed on one side of the outer surface of the baffle 29;

[0033] The connecting pipe 27 is used to penetrate through the film roller 17 and limit the movable ring 28 and the baffle 29;

[0034] The movable ring 28 can move along the axis direction of the lead screw 26. The movement of the movable ring 28 is controlled by the lead screw 26 and is used to adjust the position of the film coil to ensure the stability of the film coil during the coil unloading process. The baffle 29 is used to limit the position of the film coil.

[0035] Working principle:

[0036] When the film roller 17 needs to be unloaded through the outer surface of the connecting pipe 27;

[0037] Through an externally provided controller, the controller controls the motor 25 to start. The motor 25 drives the lead screw 26 to rotate, and the rotation of the lead screw 26 synchronously drives the movable ring 28 to move horizontally on the outer surface of the lead screw 26;

[0038] And the movable ring 28 drives the baffle 29 to move horizontally, pushing the film roller 17 out from one side of the connecting pipe 27, not contacting the film of the film coil, and only unloading the film roller 17 from the side without contacting the film of the film coil. Therefore, no additional pressure or friction will be caused to the film;

[0039] This step ensures the integrity and quality of the film and enhances safety.

[0040] Please refer to Figures 1-4 As shown, on the basis of the above embodiment, this embodiment further includes a lubrication assembly;

[0041] The lubrication assembly includes an oil tank 31, an oil inlet 32, an oil leakage hole 33, and a ball 34;

[0042] The oil tank 31 is fixed on the upper surface of the first side rail 12, the oil inlet 32 ​​is installed at the center of the upper surface of the oil tank 31, the oil leakage hole 33 is opened inside the first side rail 12, and the ball 34 is installed inside the oil leakage hole 33;

[0043] The oil tank 31 is fixed on the upper surface of the first side rail 12 and is used to store lubricating oil. The design of the oil tank 31 ensures that the lubricating oil can flow smoothly into various parts that need lubrication. The oil inlet 32 ​​is convenient for adding new lubricating oil. The ball 34 contacts the roller 15 to achieve effective lubrication.

[0044] Working principle:

[0045] When the movable plate 14 drives the roller 15 to move within the track 11 and the first side rail 12 and the second side rail 13;

[0046] The ball 34 contacts the roller 15, and the roller 15 rotates and drives the ball 34 to rotate;

[0047] The ball 34 rotates to make the lubricating oil in the oil tank 31 flow down from the oil leakage hole 33 to lubricate the track 11, the first side rail 12, and the second side rail 13;

[0048] The design realizes automatic lubrication through the interaction between the ball 34 and the roller 15;

[0049] This step not only improves the operating efficiency and stability of the equipment, but also extends the service life of the equipment and reduces maintenance costs.

[0050] The above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it.

Claims

1. Film roll double-station unloading RGV, characterized by: include: A main body assembly, the main body assembly comprising a mounting plate (16); A roll unloading assembly, the roll unloading assembly comprising an electric push rod (21), a rotating disk (22), a connecting frame (23), a support platform (24), a motor (25), and a screw rod (26); The electric push rod (21) is fixed on the upper surface of the mounting plate (16), the rotating disk (22) is connected to the upper surface of the electric push rod (21), the connecting frame (23) is installed on the upper surface of the rotating disk (22), the support platform (24) is fixed on one side of the outer surface of the connecting frame (23), the motor (25) is installed on the upper surface of the support platform (24), and the screw rod (26) is connected to the output end of the motor (25).

2. The film roll double-station unloading RGV according to claim 1 is characterized in that: A movable plate (14) is fixed to the lower surface of the mounting plate (16), a roller (15) is installed on one side of the outer surface of the movable plate (14), a track (11) is installed on one side of the movable plate (14), a first side rail (12) is installed on the other side of the movable plate (14), a second side rail (13) is installed on one side of the track (11), and a film roller (17) passes through the outer surface of the screw rod (26).

3. The film roll double-station unloading RGV according to claim 1 is characterized in that: A connecting tube (27) is fixed on one side of the outer surface of the connecting frame (23); a movable ring (28) penetrates the outer surface of the screw rod (26); a baffle (29) is fixed on one side of the outer surface of the movable ring (28); and an arc groove (291) is provided on one side of the outer surface of the baffle (29).

4. The film roll double-station unloading RGV according to claim 3 is characterized in that: The connecting tube (27) is C-shaped on the outside, the baffle (29) passes through the connecting tube (27), and the film roller (17) passes through the outer surface of the connecting tube (27).

5. The film roll double-station unloading RGV according to claim 2 is characterized in that: Also included is a lubrication assembly; The lubrication assembly comprises an oil tank (31), an oil inlet (32), an oil leakage hole (33), and a ball (34); The oil tank (31) is fixed on the upper surface of the first side rail (12), the oil inlet (32) is installed at the center of the upper surface of the oil tank (31), the oil leakage hole (33) is opened inside the first side rail (12), and the ball (34) is installed inside the oil leakage hole (33).

6. The film roll double-station unloading RGV according to claim 5 is characterized in that: The oil leakage hole (33) penetrates the first side rail (12) and the bottom of the oil tank (31), and the ball (34) is in contact with the roller (15).

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