Suction nozzle mechanism facilitating separation of printing plate and paper
By designing a suction nozzle mechanism including a first suction cup assembly and a second suction cup assembly, the problem of vacuum not being easily separated when the plate material is separated from the paper in the prior art is solved, and a higher separation success rate is achieved.
Patent Information
- Application Number
- CN202420954244.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-05-06
AI Technical Summary
When the existing suction cup separates the thin paper on the PS plate from the plate, the paper may fall off due to the difficulty of separation due to vacuum, affecting the separation success rate.
A suction nozzle mechanism including a first suction cup assembly and a second suction cup assembly is designed, and the operation of the suction cup assembly is independently controlled through an external air path, the first suction cup assembly is used to absorb crumpled paper for air to enter, and the second suction cup assembly is used to absorb and suck the paper.
Through the dual effects of wrinkle absorption and adsorption, the success rate of separation between the plate and the paper is improved, and the phenomenon of paper falling off is reduced.
Smart Images

Figure CN222989313U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of paper suction mechanisms, and particularly relates to a suction nozzle mechanism for facilitating the separation of plate materials and paper. Background Art
[0002] PS plate is the abbreviation of pre-coated photosensitive plate, and a thin paper is provided on the surface of the PS plate. Since the plate material is thin and has a large area, it is generally arranged in the form of one PS plate material and one thin paper when stacked to protect the surface base film of the PS plate material. Before transporting the plate material, it is necessary to remove the thin paper on the plate material. At present, most on the market adopt the form of a single suction cup to suck up the thin paper, so as to facilitate the removal of the thin paper from the plate material; however, due to the thin paper being attached to the plate material, a vacuum is formed between the plate material and the paper, which is not easy to separate. When lifting the paper, there is an accidental phenomenon that the paper falls off from the suction nozzle of the single suction cup, affecting the success rate of thin paper separation. Summary of the Invention
[0003] Aiming at the above deficiencies, the technical problem to be solved by the utility model is to provide a more reliable suction nozzle mechanism for facilitating the separation of plate materials and paper, so as to improve the success rate of separating plate materials and paper.
[0004] To solve the above technical problems, the technical solution adopted by the utility model is
[0005] A suction nozzle mechanism for facilitating the separation of plate materials and paper, the suction nozzle mechanism is connected to an external air circuit, and the suction nozzle mechanism works through the external air circuit control, including a first suction cup assembly for wrinkling the paper and a second suction cup assembly for sucking up the paper. The first suction cup assembly and the second suction cup assembly are respectively connected to the external air circuit, so that the first suction cup assembly and the second suction cup assembly work independently.
[0006] As a preferred scheme of the utility model, the suction cup diameter of the first suction cup assembly is smaller than that of the second suction cup assembly.
[0007] As a preferred scheme of the utility model, the suction nozzle mechanism further includes a suction nozzle fixing block, and the first suction cup assembly and the second suction cup assembly are slidably installed on the suction nozzle fixing block.
[0008] As a preferred scheme of the utility model, the first suction cup assembly and the second suction cup assembly form a suction nozzle unit, the suction nozzle mechanism includes a plurality of suction nozzle units and at least one suction nozzle spacing adjustment assembly connected to one suction nozzle unit, and the spacing between the suction nozzle units is adjusted through the suction nozzle spacing adjustment assembly.
[0009] As a preferred scheme of the utility model, the suction nozzle spacing adjustment assembly includes a belt driving member and a traction block, the suction nozzle unit is connected to the belt driving member through the traction block, and the suction nozzle unit is driven to move by the belt driving member.
[0010] As a preferred embodiment of the present utility model, the nozzle spacing adjustment assembly further includes a pulling member for resetting the nozzle unit located in the middle of the nozzle mechanism, and the pulling member is connected to the nozzle unit.
[0011] As a preferred embodiment of the present utility model, the nozzle mechanism includes a lifting assembly, a nozzle mounting beam for mounting the first suction cup assembly and the second suction cup assembly, and the lifting assembly is connected to the nozzle mounting beam for driving the nozzle mounting beam to lift.
[0012] As a preferred embodiment of the present utility model, the lifting assembly includes a lifting driving member, a lifting lead screw, and a connecting frame. The lifting driving member is installed on the nozzle mounting beam, the lifting lead screw is connected to the lifting driving member, and the connecting frame is installed on the nozzle mounting beam in a liftable manner through a slide rail. A slider connected to the lifting lead screw is provided on the connecting frame.
[0013] As a preferred embodiment of the present utility model, the nozzle mechanism further includes a translation assembly. The translation assembly is connected to the lifting assembly, and by driving the lifting assembly to translate, the first suction cup assembly and the second suction cup assembly are driven to translate.
[0014] As a preferred embodiment of the present utility model, the translation assembly includes a frame beam, a gear driving member, and a mounting block. The lifting assembly is slidably installed on the frame beam through the mounting block. A rack is connected to one side of the mounting block, and the gear driving member is connected to the rack to drive the mounting block to slide on the frame beam.
[0015] The beneficial effect of the present utility model is that the first suction cup assembly is used to wrinkle the paper, facilitating the entry of air between the paper and the board, thereby facilitating the separation of the paper and the board. Then, the second suction cup assembly adsorbs the paper, thereby facilitating the lifting of the paper from the board and improving the separation success rate of the board and the paper. Description of the Drawings
[0016] Figure 1 is a schematic structural diagram of this nozzle mechanism.
[0017] Figure 2 is a schematic structural diagram of the nozzle unit.
[0018] Figure 3 is a schematic structural diagram of the nozzle spacing adjustment assembly.
[0019] Figure 4 is a schematic structural diagram of the translation assembly.
[0020] Figure 5 is a partial enlarged view of A.
[0021] Figure 6 is a partial enlarged view of B.
[0022] Reference numerals: First suction cup assembly 1, suction pipe 1-1, suction cup 1-2, limit nut 1-3, spring 1-4, second suction cup assembly 2, nozzle fixing block 3, nozzle spacing adjustment assembly 4, traction block 4-1, belt drive motor 4-2, spacing adjustment belt 4-3, pulley 4-4, pulling member 5, column 5-1, guide wheel 5-2, return spring 5-3, lifting assembly 6, lifting screw rod 6-1, connecting frame 6-2, slider 6-3, lifting motor 6-4, drive belt 6-5, lifting pulley 6-6, translation assembly 7, frame beam 7-1, gear drive motor 7-2, mounting block 7-3, rack 7-4, rotating shaft 7-5, gear 7-6, nozzle mounting beam 8. Detailed implementation manners
[0023] The present utility model will be further described below with reference to the accompanying drawings.
[0024] A nozzle mechanism for facilitating the separation of a plate and paper, the nozzle mechanism is connected to an external air circuit, and the external air circuit is used to evacuate the suction cups of the nozzle mechanism, so as to directly adsorb on the suction cups, and the operation of the nozzle mechanism is controlled by controlling the on-off of the external air circuit.
[0025] The present nozzle mechanism includes a nozzle spacing adjustment assembly 4, a lifting assembly 6, a translation assembly 7, a nozzle mounting beam 8 and a plurality of nozzle units. The translation assembly 7 is connected to the nozzle mounting beam 8 and is used to drive the nozzle mounting beam 8 to translate. The lifting assembly 6 and the nozzle spacing adjustment assembly 4 are respectively installed on the nozzle mounting beam 8. The nozzle spacing adjustment assembly 4 is connected to the plurality of nozzle units and is used to adjust the spacing between the nozzle units. The lifting assembly 6 is connected to the nozzle mounting beam 8 and drives the nozzle mounting beam 8 to move up and down. Among them, the nozzle mounting beam 8 is a double-layer structure, the upper layer is used to install the lifting assembly 6, and the lower layer is used to install the nozzle spacing adjustment assembly 4.
[0026] Each nozzle unit includes a first suction cup assembly 1, a second suction cup assembly 2 and a nozzle fixing block 3. The first suction cup assembly 1 and the second suction cup assembly 2 are used to wrinkle the paper, facilitating air to enter between the paper and the plate, so as to facilitate the separation of the paper and the plate. The second suction cup assembly 2 is used to adsorb the paper, so as to lift the paper and realize the separation of the paper and the plate. The first suction cup assembly 1 and the second suction cup assembly 2 are respectively connected to the external air circuit, that is, the external air circuit can independently control the working conditions of the first suction cup assembly 1 and the second suction cup assembly 2.
[0027] The first suction cup assembly 1 and the second suction cup assembly 2 are slidably installed on the nozzle fixing block 3, so that the contact between the first suction cup assembly 1 and the second suction cup assembly 2 and the paper and the plate is a flexible contact, preventing the first suction cup assembly 1 and the second suction cup assembly 2 from damaging the paper and the plate during the pressing process.
[0028] The first suction cup assembly 1 includes a suction pipe 1-1 slidably mounted on the nozzle fixing block 3 and a suction cup 1-2 connected to the end of the suction pipe 1-1. Two limit nuts 1-3 are provided on the suction pipe 1-1, and the two limit nuts 1-3 are respectively located on both sides of the nozzle fixing block 3 to control the sliding amount of the suction pipe 1-1 relative to the nozzle fixing block 3. A spring 1-4 is sleeved outside the suction pipe 1-1, and both ends of the spring 1-4 are respectively abutted between the lower end of the nozzle fixing block 3 and the lower limit nut 1-3; the structure of the second suction cup assembly 2 is the same as that of the first suction cup assembly 1, and the diameter of the suction cup 1-2 of the first suction cup assembly 1 is smaller than the diameter of the suction cup of the second suction cup assembly 2, ensuring that the suction cup 1-2 on the first suction cup assembly 1 wrinkles the paper, so as to facilitate the entry of air between the paper and the board.
[0029] In this embodiment, four nozzle units are slidably mounted on the nozzle mounting beam 8 through slide rails. Among them, the nozzle units located on both sides of the nozzle mounting beam 8 are connected to the nozzle spacing adjustment assembly 4, and the spacing between the nozzle units is adjusted through the nozzle spacing adjustment assembly 4. The two nozzle units located in the middle are connected to the pulling member 5. Under normal conditions, the positions of the two nozzle units located in the middle do not change. During the movement of the nozzle units on both sides towards the nozzle units in the middle, the nozzle units on both sides will push the two nozzle units in the middle to move further towards the midpoint position of the nozzle mounting beam 8, so as to further reduce the width of the four nozzle units to meet the adsorption of smaller-sized paper.
[0030] The nozzle spacing adjustment assembly 4 includes a belt driving member and a traction block 4-1. The nozzle unit is connected to the belt driving member through the traction block 4-1, and the belt driving member drives the nozzle unit to move.
[0031] The belt driving member includes a belt driving motor 4-2, a spacing adjustment belt 4-3 and a belt pulley 4-4. The spacing adjustment belt 4-3 is mounted on the nozzle mounting beam 8 through the belt pulley 4-4. The belt driving motor 4-2 is connected to the belt pulley 4-4 to drive the belt pulley 4-4 to rotate. The nozzle units on both sides are connected to the spacing adjustment belt 4-3 through the traction block 4-1. To ensure that the nozzle units on both sides can move towards each other, the nozzle units on both sides are respectively connected to the spacing adjustment belt 4-3 located on the belt pulley 4-4.
[0032] The pulling member 5 is used to reset the nozzle units in the middle of the nozzle mechanism. The pulling member 5 includes a column 5-1, a guide wheel 5-2 and a return spring 5-3. Both ends of the return spring 5-3 are respectively connected to the column 5-1 and the nozzle unit in the middle, and the middle of the return spring 5-3 is wound around the guide wheel 5-2.
[0033] The working principle of the nozzle spacing adjustment component 4 is as follows. The belt drive motor 4-2 operates to drive the spacing adjustment belt 4-3 to translate, causing the two outer nozzle units connected to the spacing adjustment belt 4-3 to move towards each other. When the outer nozzle units interfere with the middle nozzle unit, the middle nozzle unit overcomes the force of the return spring 5-3, causing the middle nozzle unit to move towards the center of the nozzle mounting beam 8, changing the spacing between the nozzle units, so as to meet the adsorption of papers of different sizes.
[0034] The lifting component 6 includes a lifting drive member, a lifting lead screw 6-1 and a connecting frame 6-2. The lifting drive member is installed on the nozzle mounting beam 8. The lifting lead screw 6-1 is connected to the lifting drive member. The connecting frame 6-2 is installed on the nozzle mounting beam 8 in a liftable manner through a slide rail. A slider 6-3 connected to the lifting lead screw 6-1 is provided on the connecting frame 6-2. The lifting lead screw 6-1 rotates to drive the slider 6-3 to move up and down, so that the nozzle mounting beam 8 makes a lifting movement relative to the translation component 7.
[0035] The lifting drive member includes a lifting motor 6-4, a drive belt 6-5 and a lifting pulley 6-6. The lifting pulley 6-6 is connected to the end of the lifting lead screw 6-1. The lifting pulley 6-6 is rotatably installed on the nozzle mounting beam 8 through the lifting lead screw 6-1. To ensure that the connecting frames 6-2 on both sides of the nozzle mounting beam 8 are lifted simultaneously, lifting lead screws 6-1 are provided on the lifting pulleys 6-6 on both sides of the nozzle mounting beam 8. The drive belt 6-5 is sleeved outside the lifting pulley 6-6. The lifting motor 6-4 is connected to one of the lifting pulleys 6-6 to drive the drive belt 6-5 to operate.
[0036] The translation component 7 is connected to the connecting frame 6-2 of the lifting component 6. The translation component 7 is used to drive the lifting component 6 to translate, so as to drive the first suction cup component 1 and the second suction cup component 2 arranged on the nozzle mounting beam 8 to translate.
[0037] The translation component 7 includes a frame beam 7-1, a gear drive member and a mounting block 7-3. The lifting component 6 is slidably installed on the frame beam 7-1 through the mounting block 7-3. A rack 7-4 is connected to one side of the mounting block 7-3. The gear drive member is connected to the rack 7-4 to drive the mounting block 7-3 to slide on the frame beam 7-1.
[0038] The gear drive member includes a gear drive motor 7-2, a rotating shaft 7-5 and gears 7-6. The gear drive motor 7-2 is connected to the rotating shaft 7-5 to drive the rotating shaft 7-5 to rotate. Gears 7-6 are respectively connected to both ends of the rotating shaft 7-5. The gears 7-6 are engaged with the rack 7-4 to drive the rack 7-4 to translate, so as to drive the slider 7-3 to move.
[0039] The working principle of this nozzle mechanism is as follows.
[0040] (1) The translation component 7 drives the nozzle unit to translate, so that the nozzle unit is set facing the paper;
[0041] (2) The nozzle pitch adjustment component 4 works to adjust the pitch between the nozzle units, so that the pitch between the nozzle units adapts to the width of the paper;
[0042] (3) The lifting component 6 drives the nozzle unit to descend, so that the nozzle unit abuts above the paper;
[0043] (4) The first suction cup component 1 works to wrinkle the paper, the second suction cup component 2 works to adsorb the paper on the second suction cup component 2, and the lifting component 6 works to lift the paper.
[0044] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be apparent to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to these embodiments shown herein, but rather will conform to the widest scope consistent with the principles and novel features disclosed herein.
[0045] Although terms corresponding to the reference numerals in the drawings are used more frequently herein, the possibility of using other terms is not excluded; these terms are used only to more conveniently describe and explain the essence of the present utility model; interpreting them as any additional limitation is contrary to the spirit of the present utility model.
Claims
1. A nozzle mechanism for facilitating separation of plate material and paper, wherein the nozzle mechanism is connected to an external air circuit and the operation of the nozzle mechanism is controlled by the external air circuit, characterized in that: The invention comprises a first suction cup assembly (1) for sucking and wrinkling paper and a second suction cup assembly (2) for sucking up paper. The first suction cup assembly (1) and the second suction cup assembly (2) are respectively connected to an external air circuit so that the first suction cup assembly (1) and the second suction cup assembly (2) can work independently.
2. The nozzle mechanism for facilitating separation of plate material and paper according to claim 1, characterized in that: The diameter of the suction cup of the first suction cup assembly (1) is smaller than the diameter of the suction cup of the second suction cup assembly (2).
3. The nozzle mechanism for facilitating separation of plate material and paper according to claim 1, characterized in that: The suction nozzle mechanism also includes a suction nozzle fixing block (3), and the first suction cup assembly (1) and the second suction cup assembly (2) are slidably mounted on the suction nozzle fixing block (3).
4. The nozzle mechanism for facilitating separation of plate material and paper according to claim 1, characterized in that: The first suction cup assembly (1) and the second suction cup assembly (2) are combined to form a suction nozzle unit, and the suction nozzle mechanism comprises a plurality of suction nozzle units and a suction nozzle spacing adjustment assembly (4) connected to at least one suction nozzle unit, and the spacing between the suction nozzle units is adjusted by the suction nozzle spacing adjustment assembly (4).
5. The nozzle mechanism for facilitating separation of plate material and paper according to claim 4, characterized in that: The nozzle spacing adjustment component (4) comprises a belt drive and a traction block (4-1); the nozzle unit is connected to the belt drive via the traction block (4-1), and the belt drive drives the nozzle unit to move.
6. The nozzle mechanism for facilitating separation of plate material and paper according to claim 4, characterized in that: The suction nozzle spacing adjustment assembly (4) further comprises a pulling member (5) for resetting the suction nozzle unit located in the middle of the suction nozzle mechanism, and the pulling member (5) is connected to the suction nozzle unit.
7. The nozzle mechanism for facilitating separation of plate material and paper according to claim 1, characterized in that: The suction nozzle mechanism comprises a lifting component (6) and a suction nozzle mounting beam (8) for mounting a first suction cup component (1) and a second suction cup component (2); the lifting component (6) is connected to the suction nozzle mounting beam (8) and is used to drive the suction nozzle mounting beam (8) to rise and fall.
8. The nozzle mechanism for facilitating separation of plate material and paper according to claim 7, characterized in that: The lifting assembly (6) comprises a lifting drive member, a lifting screw rod (6-1) and a connecting frame (6-2); the lifting drive member is mounted on a nozzle mounting beam (8); the lifting screw rod (6-1) is connected to the lifting drive member; the connecting frame (6-2) is mounted on the nozzle mounting beam (8) in a liftable manner via a slide rail; and a sliding block (6-3) connected to the lifting screw rod (6-1) is provided on the connecting frame (6-2).
9. The nozzle mechanism for facilitating separation of plate material and paper according to claim 7, characterized in that: The suction nozzle mechanism further comprises a translation component (7), which is connected to the lifting component (6) and drives the lifting component (6) to translate, thereby driving the first suction cup component (1) and the second suction cup component (2) to translate.
10. The nozzle mechanism for facilitating separation of plate material and paper according to claim 9, characterized in that: The translation assembly (7) comprises a frame beam (7-1), a gear drive and a mounting block (7-3); the lifting assembly (6) is slidably mounted on the frame beam (7-1) via the mounting block (7-3); a rack (7-4) is connected to one side of the mounting block (7-3); the gear drive is connected to the rack (7-4) to drive the mounting block (7-3) to slide on the frame beam (7-1).