Automatic winding equipment

Abstract

The automatic winding equipment comprises a winding mechanism, an upper winding mechanism and a lower winding mechanism, and the winding mechanism comprises a rack, a winding motor, a rotating arm and two winding assemblies; the roll feeding mechanism comprises a feeding frame and a mechanical arm, the feeding frame is configured to store reels, the mechanical arm is provided with a clamp, and the mechanical arm is configured to clamp the reels on the feeding frame through the clamp and place the reels between the first clamping disc and the second clamping disc; the roll discharging mechanism comprises a lifting frame and a lifting transverse moving assembly. The lifting frame is arranged on the lifting and transverse moving assembly and is configured to lift the reel falling from the position between the first clamping disc and the second clamping disc, and the lifting and transverse moving assembly is configured to drive the lifting frame to ascend, descend and transversely move. The rolling quality is improved on the premise that automatic roll loading and unloading are achieved through the automatic rolling equipment.

Description

Technical Field

[0001] The present application relates to the technical field of irrigation, and particularly to an automatic winding device. Background Art

[0002] Water-saving irrigation is the main measure taken by countries around the world to develop modern agriculture. Drip irrigation is an advanced high-standard irrigation technology in water-saving irrigation. Among them, drip irrigation tapes have the advantages of water-saving, yield-increasing, high efficiency and environmental protection, and are widely used in fields, greenhouses, greenhouses, ecological gardens and urban greening. In the production of drip irrigation tapes, winding is the last and most important process. Chinese Patent Publication Nos. CN106586700A and CN106395464A respectively disclose an automatic winding machine for drip irrigation pipes, which uses two winding wheels to alternately wind the drip irrigation pipes. However, during use, manual unloading and loading of the coils are required. Chinese Patent Publication No. CN207932758U discloses a high-speed fully automatic winding machine for inlaid patch type drip irrigation pipes, which uses a manipulator cooperating with a moving table to realize the empty coil in the air, and then unloads the fully wound coil through the moving table. The above technical solutions can realize automatic unloading and loading of the coils. The moving table is used to transport both the empty coils and the wound coils during use. During the automatic loading process, the moving table needs to first move below the winding disc and then move up the V-shaped supporting rod, with low operating accuracy, and it is easy to have the coil installed out of place and be eccentric, resulting in poor winding effect. In view of this, how to design a technology that meets automatic loading and unloading of coils and improves the winding quality is the technical problem to be solved by the present application. Summary of the Invention

[0003] The present application provides an automatic winding device, which improves the winding quality on the premise that the automatic winding device meets automatic loading and unloading of coils.

[0004] To achieve the above object, the present application adopts the following technical solutions:

[0005] The present application provides an automatic winding device, including:

[0006] A winding mechanism, the winding mechanism includes a frame, a winding motor, a rotating arm and two winding components. The rotating arm is rotatably arranged on the frame. The two ends of the rotating arm are respectively provided with the winding components. The winding component includes a first clamping disc and a second clamping disc. The first clamping disc and the second clamping disc are rotatably arranged on the rotating arm. The second clamping disc can approach or move away from the first clamping disc. A clamping space is formed between the first clamping disc and the second clamping disc. The rotating arm is configured to rotate so that one of the winding components is at the winding station and the other winding component is at the unloading station. The winding motor is configured to drive the first clamping disc at the winding station to rotate;

[0007] Upper coiling mechanism, the upper coiling mechanism includes a feeding rack and a manipulator, the feeding rack is configured to store spools, the manipulator is provided with a clamp, and the manipulator is configured to pick up the spool on the feeding rack by the clamp and place it between the first clamping disc and the second clamping disc;

[0008] Lower coiling mechanism, the lower coiling mechanism includes a lifting support and a lifting and traversing assembly; the lifting support is arranged on the lifting and traversing assembly and is configured to support the spool that falls between the first clamping disc and the second clamping disc, and the lifting and traversing assembly is configured to drive the lifting support to lift and traverse.

[0009] The technical solution of the present application has the following technical effects compared with the prior art: By configuring two winding components on the winding mechanism, each of which is provided with two first clamping discs and second clamping discs that can move relative to each other, the first clamping disc and the second clamping disc can cooperate with each other to clamp the spool. In order to meet the requirements of automatic upper coiling and lower coiling, an upper coiling mechanism and a lower coiling mechanism are also configured. The upper coiling mechanism can pick up the spool on the feeding rack by the manipulator and accurately place it between the first clamping disc and the second clamping disc to achieve automatic upper coiling; after the spool on one winding component is wound up, it can be switched to the uncoiling station, and the completed spool is received by the lifting support of the lower coiling mechanism to achieve automatic unloading of the completed spool. It can not only meet the requirements of automatic upper coiling and uncoiling, but also the independently configured upper coiling mechanism can accurately place the spool between the first clamping disc and the second clamping disc of the winding component through the manipulator, so as to improve the installation accuracy of the spool and the winding effect and quality. Description of the Drawings

[0010] Figure 1 It is one of the structural schematic diagrams of an embodiment of the automatic winding device of the present application;

[0011] Figure 2 It is the second of the structural schematic diagrams of an embodiment of the automatic winding device of the present application;

[0012] Figure 3 It is Figure 1 The partial structural schematic diagram of the winding mechanism in

[0013] Figure 4 It is Figure 3 The first of the assembly diagrams of the winding motor, the rotating arm and the winding component in

[0014] Figure 5 It is Figure 3 The second of the assembly diagrams of the winding motor, the rotating arm and the winding component in

[0015] Figure 6 It is Figure 5 The partial enlarged schematic diagram of area A in

[0016] Figure 7 is Figure 5 a schematic structural view of the middle support positioning member;

[0017] Figure 8 is Figure 5 a schematic structural view of the reel in the middle;

[0018] Figure 9 is an assembly drawing of the upper winding mechanism and the lower winding mechanism;

[0019] Figure 10 is a partial assembly drawing of the upper winding mechanism and the lower winding mechanism;

[0020] Figure 11 is a reference view of the usage state of the upper winding mechanism;

[0021] Figure 12 is a reference view of the usage state of the lower winding mechanism. Detailed implementation manners

[0022] As Figures 1 - 12 shown, the present application provides an automatic winding device, which is configured with a winding mechanism 1. The winding mechanism 1 can drive an empty reel 100 to rotate to wind the packing tape. In order to enable the packing tape to be evenly wound on the reel 100, the automatic winding device is further provided with a wire arranging device 4. The wire arranging device 4 can guide the packing tape to reciprocate so as to be evenly wound on the reel 100. Regarding the structural form and working mode of the wire arranging device 4, reference can be made to the wire arranging device 4 in the conventional technology, which will not be elaborated here.

[0023] In order to achieve automatic loading and unloading of the reel and improve the winding quality, the following structural improvements are made to the automatic winding device.

[0024] In order to meet the requirement of accurately clamping the reel 100 at the double-station winding, the following improvements are made to the automatic winding device.

[0025] The winding mechanism 1 includes a frame 11, a winding motor 12, a rotating arm 13 and two winding assemblies 14. The rotating arm 13 is rotatably arranged on the frame 11. The two ends of the rotating arm 13 are respectively provided with the winding assemblies 14. The winding assembly 14 includes a first clamping disc 141 and a second clamping disc 142. The first clamping disc 141 and the second clamping disc 142 are rotatably arranged on the rotating arm 13. The second clamping disc 142 can approach or move away from the first clamping disc 141. A clamping space is formed between the first clamping disc 141 and the second clamping disc 142. The rotating arm 13 is configured to rotate so that one of the winding assemblies 14 is at the winding station and the other winding assembly 14 is at the unloading station. The winding motor 12 is configured to drive the first clamping disc 141 at the winding station to rotate.

[0026] The upper coiling mechanism 2, the upper coiling mechanism 2 includes a feeding rack 21 and a manipulator 22. The feeding rack 21 is configured to store the reel 100. The manipulator 22 is provided with a clamp 23. The manipulator 22 is configured to pick up the reel 100 on the feeding rack 21 by the clamp 23 and place it between the first clamping disc 141 and the second clamping disc 142.

[0027] The lower coiling mechanism 3, the lower coiling mechanism 3 includes a lifting frame 31 and a lifting and traversing assembly 32. The lifting frame 31 is arranged on the lifting and traversing assembly 32 and is configured to lift the reel 100 that falls between the first clamping disc 141 and the second clamping disc 142. The lifting and traversing assembly 32 is configured to drive the lifting frame 31 to lift and traverse.

[0028] Specifically, the frame 11 is used to support and install the rotating arm 13. The two ends of the rotating arm 13 are provided with winding assemblies 14. Each winding assembly 14 is configured with a first clamping disc 141 and a second clamping disc 142 arranged oppositely. Moreover, the first clamping disc 141 and the second clamping disc 142 can also rotate under the driving action of the winding motor 12.

[0029] During the use process, the rotating arm 13 rotates one of the winding assemblies 14 to the winding station, and the other winding assembly 14 rotates to the unwinding station. During the winding process, the reel 100 on the winding assembly 14 at the winding station will be clamped between the first clamping disc 141 and the second clamping disc 142, so as to drive the reel 100 to rotate to wind the packing belt by the driving of the winding motor 12.

[0030] For the winding assembly 14 located at the unwinding station, the unwinding and upper coiling operations will be carried out.

[0031] Specifically, the first clamping disc 141 and the second clamping disc 142 of the winding assembly 14 at the unwinding station are separated from each other, so that the wound reel 100 can fall off from the winding assembly 14 and be supported by the lower lifting frame 31. After the lifting frame 31 supports the reel 100, it will drive the lifting frame 31 to descend and traverse away from the unwinding station under the drive of the lifting and traversing assembly 32.

[0032] During the process of winding up the empty spool 100 at the unwinding station, the winding assembly 14 at the unwinding station uses the fixture 23 on the manipulator 22 to grip the empty spool 100 on the feeding rack 21. Then, the manipulator 22 drives the empty spool 100 to move between the first clamping disc 141 and the second clamping disc 142 at the unwinding station. Since the accuracy of the moving position of the manipulator 22 is higher, after the spool 100 driven by the manipulator 22 is arranged between the first clamping disc 141 and the second clamping disc 142 and clamped, the rotation axis of the spool 100 can be highly coincident with that of the first clamping disc 141. Furthermore, it can reduce the phenomenon that the dynamic balance of the spool 100 is unstable during the winding process due to inaccurate placement of the spool 100, resulting in the spool 100 jumping and reducing the winding quality, and can effectively improve the winding quality.

[0033] Two first clamping discs 141 and two second clamping discs 142 that can move relative to each other are respectively arranged on the two winding assemblies 14 configured on the winding mechanism 1. The first clamping disc 141 and the second clamping disc 142 can cooperate with each other to clamp the spool 100. In order to meet the requirements of automatic loading and unloading of the spool, a loading mechanism 2 and an unloading mechanism 3 are also configured. The loading mechanism 2 can grip the spool 100 on the feeding rack 21 through the manipulator 22 and accurately place it between the first clamping disc 141 and the second clamping disc 142 to achieve automatic loading of the spool. After the winding of the spool 100 on a winding assembly 14 is completed, it can be switched to the unwinding station, and the lifting frame 31 of the unloading mechanism 3 is used to support the wound spool 100 to achieve automatic unloading of the wound spool 100, which can meet the requirements of automatic loading and unloading of the spool. In addition, the independently configured loading mechanism 2 can accurately place the spool 100 between the first clamping disc 141 and the second clamping disc 142 of the winding assembly 14 through the manipulator 22, so as to improve the installation accuracy of the spool 100 and improve the winding effect and winding quality.

[0034] In an embodiment of the present application, the following structural improvements are also made to the winding mechanism 1, which will be described in conjunction with the accompanying drawings as follows.

[0035] Both ends of one side wall of the rotating arm 13 are provided with rotatable first mounting shafts 131. In the middle of one side wall of the rotating arm 13, a mounting bracket 221132 is provided. In the middle of the other side wall of the rotating arm 13, a support shaft 133 is provided. On both sides of the mounting bracket 221132, a sliding seat 134 and a sliding driving member 112135 are respectively provided. The sliding seat 134 is provided with a rotatable second mounting shaft 136. The sliding seat 134 is slidably arranged on the mounting bracket 221132. The sliding driving member 112135 is configured to drive the sliding seat 134 to approach or move away from the rotating arm 13. The first clamping disc 141 is arranged on the first mounting shaft 131. The second clamping disc 142 is arranged on the second mounting shaft 136. The support shaft 133 is rotatably arranged on the frame 11. A turning driving motor 15 is further arranged on the frame 11. The turning driving motor 15 is configured to drive the support shaft 133 to rotate.

[0036] Specifically, for the winding assembly 14, in order to meet the requirement of rotatable installation, first mounting shafts 131 are respectively arranged at both ends of the rotating arm 13, and the first clamping disc 141 is installed through the first mounting shafts 131. In order to meet the installation requirements of the rotation and movement of the second clamping disc 142, the rotating arm 13 is further provided with a sliding seat 134 through the mounting bracket 221132. The sliding seat 134 correspondingly installs the second clamping disc 142 through the second mounting shaft 136. Under the driving action of the sliding driving member 112135 (such as a cylinder, an oil cylinder or an electric push rod), the sliding seat 134 can drive the second clamping disc 142 to approach or move away from the first clamping disc 141.

[0037] Furthermore, in order to meet the driving requirements of the winding assemblies 14 at both ends, winding motors 12 can be respectively arranged at both ends of the rotating arm 13, and the winding motors 12 are in transmission connection with the corresponding first mounting shafts 131.

[0038] Specifically, each winding assembly 14 is configured with a corresponding winding motor 12. During the winding operation, the winding motor 12 located at the winding station is started to drive the first clamping disc 141 to rotate. Under the rotation of the first clamping disc 141, the reel 100 located between the first clamping disc 141 and the second clamping disc 142 will continuously rotate for winding.

[0039] Furthermore, in order to facilitate power transmission, transmission components 16 are respectively arranged at both ends of the rotating arm 13. The transmission component 16 includes a driving wheel 161, a driven wheel 162, and a transmission belt 163. The driving wheel 161 is arranged on the motor shaft of the winding motor 12, the driven wheel 162 is arranged on the first mounting shaft 131, and the transmission belt 163 is sleeved between the driving wheel 161 and the driven wheel 162. Installation bins (not marked) are respectively arranged at both ends of the rotating arm 13. A detachable maintenance cover 137 is arranged on the installation bin. The driving wheel 161 and the driven wheel 162 are located in the installation bin, and the motor shaft of the winding motor 12 and the first mounting shaft 131 are inserted into the installation bin.

[0040] Specifically, the power output by the winding motor 12 will drive the driving wheel 161 to rotate. The driving wheel 161 drives the driven wheel 162 to rotate through the transmission belt 163, and finally drives the first clamping disc 141 to rotate through the first mounting shaft 131. Since installation bins are respectively arranged at both ends of the rotating arm 13, the transmission component 16 can be built into the installation bin, thereby realizing a compact structure design.

[0041] In some embodiments, in order to further ensure that the axis of the reel 100 is collinear with the axis of the first mounting shaft 131 to accurately control the installation accuracy of the reel 100, the following structural improvements can also be made to the winding component 14, which will be described below with reference to the drawings.

[0042] As Figures 5 - 8 shown, a support positioning member 143 is further arranged on the first clamping disc 141, and the support positioning member 143 protrudes from the surface of the first clamping disc 141;

[0043] Among them, the support positioning member 143 is configured to position the reel 100 clamped between the first clamping disc 141 and the second clamping disc 142 so that the axis of the reel 100 is collinear with the axis of the first clamping disc 141.

[0044] Specifically, after the empty reel 100 is placed between the first clamping disc 141 and the second clamping disc 142 by the manipulator 22, during the process of the second clamping disc 142 moving closer to the first clamping disc 141, the reel 100 will be pushed by the second clamping disc 142 and move closer to the first clamping disc 141.

[0045] During the process of the reel 100 moving closer to the first clamping disc 141, the support positioning member 143 will position the central position of the reel 100 so that the axis of the reel 100 is collinear with the axis of the first mounting shaft 131.

[0046] Further, there are various structures for the manifestation entity of the support positioning member 143. For example: Figure 7 and Figure 8 As shown in Figure 8 , a plurality of plug-in positioning portions 1431 are provided on the outer end surface of the support positioning member 143, and the plurality of plug-in positioning portions 1431 are distributed around the axis of the first clamping disk 141; the plug-in positioning portions 1431 are configured to be inserted into the positioning mating portion 110 formed at the end of the reel 100 to position the reel 100.

[0047] Specifically, a plurality of positioning protrusions can be provided on the outer end surface of the support positioning member 143 as the plug-in positioning portions 1431. Correspondingly, positioning grooves are provided at the end of the reel 100 as the positioning mating portion 110. During the process of the reel 100 moving towards the first clamping disk 141 under the pushing action of the second clamping disk 142, the positioning protrusions will be inserted into the corresponding positioning grooves so that the axis of the reel 100 is collinear with the axis of the first mounting shaft 131. Among them, the positioning protrusions can be in a wedge-shaped structure. Correspondingly, the positioning grooves are also in a wedge-shaped structure. The positioning protrusions are smaller, and the opening size of the positioning grooves is larger, so that the positioning protrusions can be accurately inserted into the positioning grooves and finally the positioning protrusions are abutted against the groove walls of the positioning grooves to realize the self-centering positioning of the reel 100, so that after the reel 100 is clamped between the first clamping disk 141 and the second clamping disk 142, the axis of the reel 100 is collinear with the axis of the first mounting shaft 131, so as to maximize the coaxiality between the reel 100 and the first mounting shaft 131, and further improve the winding quality.

[0048] Alternatively, the support positioning member 143 is integrally in a columnar structure, and the support positioning member 143 is configured to be inserted into the insertion hole 120 formed at the end of the reel 100.

[0049] Specifically, the outer peripheral dimension of the support positioning member 143 shows a decreasing trend from the direction of the first clamping disk 141 to the second clamping disk 142. During the process of the reel 100 approaching the first clamping disk 141, the support positioning member 143 will be inserted into the insertion hole 120 of the reel 100 because it protrudes from the surface of the first clamping disk 141. Furthermore, the support positioning member 143 is used to perform center self-positioning on the reel 100, so that after the reel 100 is clamped between the first clamping disk 141 and the second clamping disk 142, the axis of the reel 100 is collinear with the axis of the first mounting shaft 131, so as to maximize the coaxiality between the reel 100 and the first mounting shaft 131, and further improve the winding quality.

[0050] Further, a coil unloading assembly 17 is also provided on the first clamping disc 141. The coil unloading assembly 17 includes a coil unloading cylinder 171 and a coil unloading pusher 172. The coil unloading cylinder 171 is disposed on the back surface of the first clamping disc 141. The piston rod of the coil unloading cylinder 171 penetrates through the first clamping disc 141 and is connected to the coil unloading pusher 172;

[0051] Wherein, the coil unloading cylinder 171 is configured to drive the coil unloading pusher 172 to approach or move away from the first clamping disc 141.

[0052] Specifically, after the winding assembly 14 completes the winding operation of the coil reel 100, the wound coil reel 100 will be flipped to the coil unloading station by the rotating arm 13. During the coil unloading process, the second clamping disc 142 will gradually move away from the first clamping disc 141 so that the coil reel 100 falls off. In order to prevent the coil reel 100 from tipping over due to the influence of the support positioning member 143 during the falling-off process of the coil reel 100, during the coil unloading process, the coil unloading cylinder 171 drives the coil unloading pusher 172 to move so that the coil reel 100 is separated from the support positioning member 143, and finally the coil reel 100 can stably fall onto the lower lifting frame 31.

[0053] Wherein, in order to provide an actual stable thrust to the coil reel 100 to cooperate with the second clamping disc 142 to release the coil reel 100, the coil unloading pusher 172 is a coil unloading push ring, and the coil unloading push ring surrounds the outside of the support positioning member 143.

[0054] Specifically, during the coil unloading process, the second clamping disc 142 gradually moves away from the first clamping disc 141. At the same time, the coil unloading cylinder 171 drives the coil unloading push ring to push the coil reel 100 to closely move synchronously with the second clamping disc 142 until the support positioning member 143 is separated from the coil reel 100. At this time, the coil unloading cylinder 171 reaches the maximum stroke position, and the second clamping disc 142 continues to move away from the first clamping disc 141 so that the coil reel 100 falls off between the first clamping disc 141 and the second clamping disc 142 and is supported by the bottom support bracket.

[0055] In another embodiment of the present application, in order to improve the grasping accuracy of the manipulator 22 and reduce the manufacturing cost of the manipulator 22, the manipulator 22 includes a mounting bracket 221132, a swing rod 222, and a first cylinder 223. The upper end of the swing rod 222 is rotatably disposed on the mounting bracket 221132, and the first cylinder 223 is hinged between the swing rod 222 and the mounting bracket 221132;

[0056] The mounting bracket 221132 is disposed on one side of the frame 11 and is fixed relative to the frame 11;

[0057] The first cylinder 223 is configured to drive the swing rod 222 to move to a first position or a second position;

[0058] The swing rod 222 is configured to move to the first position so that the clamp 23 clamps the reel 100 on the feeding rack 21, and the swing rod 222 is further configured to move to the second position so that the clamp 23 places the reel 100 between the first clamping disc 141 and the second clamping disc 142.

[0059] Specifically, the manipulator 22 is driven by the first cylinder 223 so that the swing rod 222 can reciprocate between the first position and the second position. By utilizing the characteristic that the two stroke positions of the first cylinder 223 remain unchanged, the clamp 23 can be accurately controlled to move to the first position and the second position precisely. In this way, the requirements for accurately picking and placing the reel 100 can be met. At the same time, since the stroke of the first cylinder 223 is used to control the position accuracy, on the premise of meeting the position accuracy requirements, the manufacturing cost can be effectively reduced and the control complexity can be simplified.

[0060] Further, the feeding rack 21 includes a support frame 211, a support rod 212 and two guide rods 213. The support rod 212 and the guide rods 213 are arranged in parallel and are respectively provided on the support frame 211. The support rod 212 and the guide rods 213 extend obliquely downward from top to bottom. A guide space is formed between the two guide rods 213, and the guide space is configured to accommodate the baffle 120 of the reel 100.

[0061] Specifically, the feeding rack 21 is used to store empty reels 100. The reel 100 can adopt the structure of a spool. The baffle 120 of the reel 100 will be located in the guide space formed between the two guide rods 213. In this way, the reel 100 can move towards the direction of the manipulator 22 by its own weight. And under the guiding action of the two guide rods 213, the feeding rack 21 can continuously and stably supply the reels 100 to the manipulator 22 automatically.

[0062] Further, in order to ensure that a single reel 100 is supplied to the manipulator 22 each time, two positioning cylinders 214 are further provided on the support frame 211. A positioning plate 215 is provided on the piston rod of the positioning cylinder 214. An accommodating space is formed between the two positioning plates 215, and the accommodating space is configured to accommodate a single reel 100.

[0063] Specifically, during the process of supplying the reel 100 to the manipulator 22 through the feeding rack 21, in order to ensure that a single reel 100 is supplied to the manipulator 22 each time, two positioning cylinders 214 may be provided at the bottom of the support frame 211, and positioning plates 215 are respectively provided on the two positioning cylinders 214 to meet the movement requirements of the lifting of the positioning plates 215.

[0064] During use, a single reel 100 will be accommodated between the two positioning plates 215. After the reel 100 is clamped by the clamp 23 of the manipulator 22, the outermost positioning plate 215 descends to leave space for the swing rod 222 of the manipulator 22 to swing and clamp and take away the empty reel 100 and leave. Then, the outermost positioning plate 215 rises to reset, and the inner positioning plate 215 descends to make the upper reel 100 roll into the accommodation space, and then the inner positioning plate 215 rises to reset.

[0065] Furthermore, the clamp 23 includes two clamping cylinders 231 and two jaws 232. The two jaws 232 are arranged oppositely and rotatably provided at the lower end of the swing rod 222, and the clamping cylinder 231 is hinged between the corresponding jaw 232 and the swing rod 222.

[0066] Specifically, in order to firmly clamp the reel 100, for the clamp 23, two rotatable jaws 232 are used in cooperation to clamp the reel 100, and the two jaws 232 are driven to rotate by the clamping cylinder 231.

[0067] When it is necessary to clamp the reel 100 on the feeding rack 21 through the clamp 23, the clamping cylinder 231 is first in a retracted state. After the swing rod 222 swings above the feeding rack 21, a reel 100 will be located between the two positioning plates 215. Then, the clamping cylinder 231 acts to extend, so as to drive the two jaws 232 to approach each other relatively, so that the reel 100 is clamped between the two jaws 232.

[0068] In another embodiment of the present application, in order to smoothly and reliably unload the wound reel 100, the lifting and traversing assembly 32 includes a lower reel support frame 321, a traversing support frame 322, a traversing driving member 323, and a lifting driving member 324; the traversing support frame 322 is slidably provided on the lower reel support frame 321, the traversing driving member 323 is configured to drive the traversing support frame 322 to slide, the lifting driving member 324 is provided on the traversing support frame 322, the lifting frame 31 is liftably provided on the traversing support frame 322, and the lifting driving member 324 is configured to drive the lifting frame 31 to lift.

[0069] Specifically, for the winding-up assembly 14 at the unwinding station, when the winding-up on the winding reel 100 of the winding-up assembly 14 is completed and unwinding is required, at this time, the transverse movement bracket 322 moves transversely on the lower-reel support frame 321 to drive the lifting bracket 31 to move below the winding reel 100 at the unwinding station. Then, the lifting drive member 324 drives the lifting bracket 31 to rise to approach and support below the winding reel 100. Finally, the first clamping disc 141 and the second clamping disc 142 of the clamping assembly are separated so that the winding reel 100 falls onto the lifting bracket 31.

[0070] After the winding reel 100 is supported by the lifting bracket 31, the lifting bracket 31 descends, and the transverse movement bracket 322 moves transversely away from the unwinding station to complete the unwinding operation of the winding reel 100.

[0071] For the physical entities of the transverse movement drive member 323 and the lifting drive member 324, conventional transverse movement drive methods and lifting drive methods can be adopted. For example, the transverse movement drive member 323 includes a motor, a gear, and a rack. The rack is arranged horizontally on the lower-reel support frame 321. The motor is installed on the transverse movement bracket 322, and the motor drives the gear to rotate. The gear meshes with the rack to drive the movement of the transverse movement bracket 322. The lifting drive member 324 can adopt conventional lifting members such as air cylinders and electric push rods. Here, there is no limitation on the physical entities of the transverse movement drive member 323 and the lifting drive member 324.

[0072] Further, in order to support the winding reel 100 well, the lifting bracket 31 includes a lifting main body 311 and two laterally arranged lifting rods 312, and the lifting rods 312 are horizontally and fixedly arranged on the lifting main body 311.

[0073] Specifically, the lifting main body 311 is installed on the lifting drive member 324. The lifting main body 311 can move up and down on the transverse movement bracket 322. The lifting bracket 31 supports the winding reel 100 detached from the winding-up assembly 14 through two laterally arranged lifting rods 312.

[0074] Furthermore, in order to automatically output the wound-up winding reel 100, the lower-reel mechanism 3 further includes a conveyor line 33, and the conveyor line 33 is configured to output the winding reel 100 unloaded by the lifting bracket 31; the conveyor line 33 is arranged at the lower-reel support frame 321.

[0075] Specifically, after the winding reel 100 on the lifting bracket 31 leaves the unwinding station, the transverse movement bracket 322 drives the winding reel 100 to move above the conveyor line 33. Then, the lifting bracket 31 continues to descend so that the winding reel 100 falls onto the conveyor line 33, and the winding reel 100 will be automatically output through the conveyor line 33.

[0076] The above are only specific embodiments of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present application should be covered within the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.

Claims

1. An automatic winding device, characterized in that: include: The winding mechanism comprises a frame, a winding motor, a rotating arm and two winding assemblies, the rotating arm is rotatably arranged on the frame, and the winding assemblies are respectively arranged at two ends of the rotating arm, and the winding assembly comprises a first clamping disk and a second clamping disk, the first clamping disk and the second clamping disk are rotatably arranged on the rotating arm, the second clamping disk can be close to or away from the first clamping disk, and a clamping space is formed between the first clamping disk and the second clamping disk; the rotating arm is configured to rotate so that one of the winding assemblies is at the winding station and the other winding assembly is at the unwinding station; the winding motor is configured to drive the first clamping disk at the winding station to rotate; A reeling mechanism, the reeling mechanism comprising a feeding rack and a manipulator, the feeding rack being configured to store a reel, the manipulator being provided with a clamp, and the manipulator being configured to clamp the reel on the feeding rack through the clamp and place the reel between the first clamping disk and the second clamping disk; The lower winding mechanism comprises a lifting frame and a lifting and transverse movement assembly; the lifting frame is arranged on the lifting and transverse movement assembly and is configured to lift the reel dropped from between the first clamping disk and the second clamping disk, and the lifting and transverse movement assembly is configured to drive the lifting frame to lift and move transversely.

2. The automatic winding device according to claim 1, characterized in that: A rotatable first mounting shaft is arranged at the two end parts of one side wall of the rotating arm, a mounting bracket is arranged at the middle part of one side wall of the rotating arm, a supporting shaft is arranged at the middle part of the other side wall of the rotating arm, a sliding seat and a sliding driving member are respectively arranged at both sides of the mounting bracket, a rotatable second mounting shaft is arranged on the sliding seat, the sliding seat is slidably arranged on the mounting bracket, and the sliding driving member is configured to drive the sliding seat to approach or move away from the rotating arm; the first clamping disk is arranged on the first mounting shaft, and the second clamping disk is arranged on the second mounting shaft; the supporting shaft is rotatably arranged on the frame, and a flipping driving motor is also arranged on the frame, and the flipping driving motor is configured to drive the supporting shaft to rotate.

3. The automatic winding device according to claim 2, characterized in that: The winding motors are respectively disposed at the two ends of the rotating arm, and the winding motors are drivingly connected to the corresponding first mounting shafts.

4. The automatic winding device according to claim 1, characterized in that: The first clamping disk is also provided with a supporting positioning member, and the supporting positioning member protrudes from the surface of the first clamping disk; The supporting positioning member is configured to position the reel clamped between the first clamping disk and the second clamping disk so that the axis of the reel is collinear with the axis of the first clamping disk.

5. The automatic winding device according to claim 4, characterized in that: The first clamping disk is also provided with a coil unloading assembly, which includes a coil unloading cylinder and a coil unloading pusher. The coil unloading cylinder is provided on the back of the first clamping disk, and the piston rod of the coil unloading cylinder passes through the first clamping disk and is connected to the coil unloading pusher. The unloading cylinder is configured to drive the unloading pusher to move closer to or away from the first clamping disk.

6. The automatic winding device according to claim 1, characterized in that: The manipulator comprises a mounting bracket, a swing rod and a first cylinder, wherein the upper end of the swing rod is rotatably arranged on the mounting bracket, and the first cylinder is hinged between the swing rod and the mounting bracket; The mounting bracket is arranged on one side of the frame and is fixed relative to the frame; The first cylinder is configured to drive the swing arm to move to a first position or a second position; The swing arm is configured to move to a first position so that the clamp clamps the reel on the feed rack, and the swing arm is also configured to move to a second position so that the clamp places the reel between the first clamping disk and the second clamping disk.

7. The automatic winding device according to claim 6, characterized in that: The feeding rack includes a supporting frame, a supporting rod and two guide rods, the supporting rod and the guide rods are arranged in parallel and are respectively set on the supporting frame, the supporting rod and the guide rod extend obliquely from top to bottom, and a guiding space is formed between the two guide rods, and the guiding space is configured to accommodate a baffle of the reel.

8. The automatic winding device according to claim 1, characterized in that: The lifting and transverse movement assembly includes a lower rolling support frame, a transverse movement support frame, a transverse movement driving member, and a lifting driving member; the transverse movement support frame can be laterally slidably arranged on the lower rolling support frame, the transverse movement driving member is configured to drive the transverse movement support frame to slide, the lifting driving member is arranged on the transverse movement support frame, the lifting frame can be lifted and lowered on the transverse movement support frame, and the lifting driving member is configured to drive the lifting frame to be lifted and lowered.

9. The automatic winding device according to claim 8, characterized in that: The lifting frame comprises a lifting body and two lifting rods arranged side by side, and the lifting rods are transversely fixed on the lifting body.

10. The automatic winding device according to claim 8, characterized in that: The lower roll mechanism also includes a conveyor line, which is configured to output the reel unloaded from the lifting frame; the conveyor line is arranged at the lower roll support frame.

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