Coil lifting device

By designing a lifting device for transformer coils, the smooth lifting of the coils is achieved by using the double-climbing limiting assembly and bottom plate, the problems of installation difficulty and low production efficiency caused by uneven suspenders in the prior art are solved, and a more efficient coil lifting process is achieved.

CN222989553UActive Publication Date: 2025-06-17GUANGDONG HUIWANG TECH GRP CO LTD
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Patent Information

Application Number
CN202421846470.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-06-17
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

When using suspender hoisting transformer coils in the prior art, there may be phenomena such that the length of suspenders and the center point of the force are different, resulting in increased installation difficulty and uneven force, which reduces production efficiency.

Method used

A coil lifting device is designed, including lifting parts, columns, connectors, mobile seats, locking components, double-climbing limiting components and bottom plates. The transformer coil is pinched from the front and rear directions and left and right directions through the two double-climbing limiting components, and the coil is lifted with the bottom plate to achieve stable lifting.

Benefits of technology

This avoids the problems of different lengths of the suspenders and inconsistent center point of the stress, saves the installation time of the transformer winding mold and coil hoisting, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

A coil lifting device comprises a lifting piece, a stand column, a connecting piece, a movable base, a locking assembly, a wrapping and clamping limiting assembly and a bottom plate. The left end and the right end of the lifting piece are hinged to one ends of connecting pieces respectively, the other ends of the connecting pieces are connected to the tops of the stand columns, the connecting pieces are obliquely arranged, and bottom plates are installed at the bottoms of the stand columns. The moving seat is installed on the stand column in an up-down moving mode, the locking assembly is used for locking and fixing the moving seat, and the wrapping and clamping limiting assembly is installed on the moving seat and used for wrapping, clamping and limiting a transformer coil. According to the coil hoisting device provided by the utility model, the problems that the installation difficulty is increased, the stress is non-uniform and the production efficiency is greatly reduced due to the phenomena that hoisting belts are different in length and stress center points are different when a transformer coil is hoisted by adopting a hoisting belt mode in the prior art are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformer production, in particular to a coil lifting device. Background Art

[0002] In the prior art, during the process of winding and assembling the mold of the transformer coil and the overall assembly of the formed coil, it is necessary to install two slings that can withstand at least 5-10T on the hoisting hook of the overhead crane to tighten both ends of the winding shaft of the winding machine, and then remove the fixing devices on both sides of the winding shaft, so as to hoist the transformer coil. However, this hoisting method may cause the phenomenon that the lengths of the slings are different and the stress centers are different, resulting in an increase in the installation difficulty and uneven stress, thus greatly reducing the production efficiency. Content of the Utility Model

[0003] The purpose of the utility model is to provide a coil lifting device, which solves the problems that in the prior art, when hoisting the transformer coil by using the slings, the lengths of the slings may be different and the stress centers may be different, resulting in an increase in the installation difficulty and uneven stress, thus greatly reducing the production efficiency.

[0004] To achieve the above object, the utility model adopts the following technical solutions:

[0005] A coil lifting device includes a lifting member, a column, a connecting member, a moving seat, a locking assembly, a clamping and limiting assembly and a bottom plate;

[0006] One end of the connecting member is respectively hinged to the left and right ends of the lifting member, the other end of the connecting member is connected to the top of the column, the connecting member is inclined, and the bottom of the column is installed with the bottom plate;

[0007] The moving seat is movably installed on the column up and down, the locking assembly is used to lock and fix the moving seat, the clamping and limiting assembly is installed on the moving seat, and the clamping and limiting assembly is used to clamp and limit the transformer coil.

[0008] Further, the clamping and limiting assembly includes a rotating shaft, a gear, a clamping member and a driving part;

[0009] The rotating shaft is rotatably installed on the moving seat, one end of the rotating shaft is installed with the gear, the other end of the rotating shaft is installed with the clamping member, and the driving part is used to drive the gear to rotate.

[0010] Specifically, a soft pad is arranged on the inner side of the clamping member.

[0011] Preferably, the two gears are meshed with each other, the driving part is installed on the top surface of the moving seat, and the output end of the driving part is meshed with one of the gears.

[0012] In some embodiments, the locking assembly includes a plug rod, a blocking plate, and a locking nut;

[0013] The column is provided with a plurality of first through holes, and the plurality of first through holes are uniformly spaced along the height direction of the column. The moving seat is provided with a second through hole, and the second through hole can be aligned with the first through hole;

[0014] One end of the plug rod is installed on the blocking plate, the other end of the plug rod passes through the second through hole and the first through hole, and the other end of the plug rod protrudes from the rear end face of the column. The locking nut is installed on the other end of the plug rod.

[0015] Furthermore, two of the plug rods are installed on the rear end face of the blocking plate.

[0016] Specifically, the column is provided with a guide rail, the moving seat is provided with a sliding groove, and the moving seat is slidably installed on the guide rail through the sliding groove.

[0017] Preferably, sponge pads are respectively provided on the bottom surfaces of the front and rear ends of the bottom plate.

[0018] In some embodiments, anti-slip patterns are provided on the bottom surface of the bottom plate, and the anti-slip patterns are located between the two sponge pads.

[0019] Compared with the prior art, one of the above technical solutions has the following beneficial effects:

[0020] Through the lifting member, the column, the connecting member, the moving seat, the locking assembly, the clamping and limiting assembly, and the bottom plate, after the winding of the transformer coil is completed, two clamping and limiting assemblies are used to clamp and limit the transformer coil from the front-rear direction and the left-right direction, and cooperate with the bottom plate to lift the transformer coil, ensuring that the transformer coil is lifted in a stable state. Compared with the traditional method of using a sling to tightly pull both ends of the winding shaft of the winding machine and then removing the fixing devices on both sides of the winding shaft, it can not only avoid the phenomenon of different sling lengths and different force application centers when using a sling to fix the transformer coil, but also save the installation time of the transformer winding mold and the hoisting time of the transformer coil, which is beneficial to improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic structural diagram of a coil lifting device according to one embodiment of the present invention;

[0022] Figure 2 is a schematic structural diagram of a clamping and limiting assembly according to one embodiment of the present invention;

[0023] Figure 3 is a schematic structural diagram of a locking assembly according to one embodiment of the present invention;

[0024] Figure 4 It is a schematic structural diagram of a sponge pad according to one embodiment of the present utility model;

[0025] Wherein: lifting member 1, column 2, first through hole 21, guide rail 22, connecting member 3, moving seat 4, second through hole 41, sliding groove 42, locking assembly 5, inserting rod 51, blocking plate 52, locking nut 53, clamping and limiting assembly 6, rotating shaft 61, gear 62, clamping member 63, soft pad 631, bottom plate 7, sponge pad 71. Specific embodiments

[0026] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation to the present utility model.

[0027] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", "inner side", "outer side", "inner end", "outer end", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model. In addition, the features defined with "first", "second" may explicitly or implicitly include one or more of such features, used to distinguish and describe features, without order or importance. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is more than two.

[0028] In one embodiment of the present utility model, as Figures 1-4As shown in the figure, a coil lifting device includes a lifting member 1, a column 2, a connecting member 3, a moving seat 4, a locking assembly 5, a clamping and limiting assembly 6, and a bottom plate 7. One end of each of the left and right ends of the lifting member 1 is hinged to one end of the connecting member 3, and the other end of the connecting member 3 is connected to the top of the column 2. The connecting member 3 is inclined. The bottom of the column 2 is provided with the bottom plate 7. The moving seat 4 is movably mounted on the column 2 in the up and down direction. The locking assembly 5 is used to lock and fix the moving seat 4. The clamping and limiting assembly 6 is mounted on the moving seat 4, and the clamping and limiting assembly 6 is used to clamp and limit the transformer coil. In this embodiment, the numbers of the column 2, the connecting member 3, the moving seat 4, the locking assembly 5, the clamping and limiting assembly 6, and the bottom plate 7 are all two. One end of the two connecting members 3 is hinged to the left and right ends of the lifting member 1, and the other ends of the two connecting members 3 are connected to the tops of the two columns 2. The connecting member 3 and the column 2 are of an integral structure. The two bottom plates 7 are mounted at the bottom of the column 2. The distance between the two clamping and limiting assemblies 6 can be adjusted adaptively through the hinge of the lifting member 1. During operation, the hook of the overhead crane equipment is hooked to the lifting member 1, and a winding shaft is provided between the two bottom plates 7. According to the length of the transformer coil to be wound in the left and right directions, the position between the two bottom plates 7 is adjusted, so as to adjust the distance between the two clamping and limiting assemblies 6. And according to the height of the transformer coil to be wound, the height position of the moving seat 4 is adjusted, and the moving seat 4 is locked and fixed by the locking assembly 5. When the winding of the transformer coil is completed, at this time, the front and rear sides of the transformer coil are clamped and limited by the two clamping and limiting assemblies 6 at the left and right ends. After the transformer coil is fixed and limited, the overhead crane equipment rises, so as to lift the coil lifting device upward, that is, the two bottom plates 7 lift the transformer coil, so as to take the transformer coil out of the winding column, which is convenient for the subsequent transformer coil sleeving process. Through the lifting member 1, the column 2, the connecting member 3, the moving seat 4, the locking assembly 5, the clamping and limiting assembly 6, and the bottom plate 7 of the present application, after the winding of the transformer coil is completed, the two clamping and limiting assemblies 6 are used to clamp and limit the transformer coil from the front and rear directions and the left and right directions, and cooperate with the bottom plate 7 to lift the transformer coil, ensuring that the transformer coil is lifted in a stable state. Compared with the traditional method of using a sling to tighten both ends of the winding shaft of the winding machine and then removing the fixing devices on both sides of the winding shaft, it can not only avoid the phenomenon of different sling lengths and different force centers when using a sling to fix the transformer coil, but also save the installation time of the transformer winding mold and the hoisting time of the transformer coil, which is beneficial to improving production efficiency.

[0029] As Figures 2-3As shown, the clamping and limiting assembly 6 includes a rotating shaft 61, a gear 62, a clamping member 63 and a driving part; the rotating shaft 61 is rotatably installed on the moving seat 4, one end of the rotating shaft 61 is installed with the gear 62, the other end of the rotating shaft 61 is installed with the clamping member 63, and the driving part is used to drive the gear 62 to rotate. In this embodiment, each group of the clamping and limiting assemblies 6 includes two rotating shafts 61, two gears 62, two clamping members 63 and two driving parts. The driving part is a motor. The rotating shaft 61 is rotatably installed on the moving seat 4. The top of the rotating shaft 61 protrudes from the top surface of the moving seat 4, and the gear 62 is installed on the top of the rotating shaft 61, while the clamping member 63 is installed in the main body area of the rotating shaft 61. The clamping member 63 is located below the gear 62. The two driving parts are respectively installed on the top surface of the moving seat 4. During operation, the two driving parts respectively drive the two gears 62 to rotate. The gear 62 drives the rotating shaft 61 to rotate, and the rotating shaft 61 drives the clamping member 63 to swing. Specifically, the clamping and limiting ends of the two clamping members 63 move away from each other, so as to ensure that there is enough space for winding the transformer coil. After the winding is completed, the two driving parts respectively drive the two gears 62 to rotate, so that the clamping and limiting ends of the two clamping members 63 approach each other until the two clamping members 63 respectively abut against the outer periphery of the transformer coil, so as to achieve the purpose of clamping and limiting, thus ensuring the stability of subsequent lifting and preventing the transformer coil from swinging or shaking.

[0030] As Figures 2-3 shown, a soft pad 631 is provided on the inner side of the clamping member 63. In this embodiment, a soft pad 631 made of rubber material is provided on the inner side surface of the clamping member 63. Due to its good elasticity, shock absorption, wear resistance, anti-slip property and insulation property, it can not only prevent the clamping member 63 from damaging the transformer coil, but also avoid the phenomenon of slipping between the transformer coil and the clamping member 63, achieving the effect of improving the service life and clamping performance of the clamping member 63.

[0031] As Figures 2-3 shown, the two gears 63 mesh with each other. The driving part is installed on the top surface of the moving seat 4, and the output end of the driving part meshes with one of the gears 63. In this embodiment, the driving part is a motor, and the output end of the driving part meshes with one of the gears 63. And because the gears 63 of the two rotating shafts 61 mesh with each other, that is, the gear meshing with the driving part is the driving gear, and the other gear is the driven gear. Through the above structure, one driving motor can drive the two gears 63 to rotate, and the rotation directions are opposite, so as to achieve the purpose of opening and closing the two clamping members 63, which is beneficial to reducing the production cost of the coil lifting device.

[0032] AsFigures 1-3 As shown in the figure, the locking assembly 5 includes a plug rod 51, a blocking plate 52 and a locking nut 53; the column 2 is provided with a plurality of first through holes 21, and the plurality of first through holes 21 are evenly spaced along the height direction of the column 2. The moving seat 4 is provided with a second through hole 41, and the second through hole 41 can be aligned with the first through hole 42; one end of the plug rod 51 is installed on the blocking plate 52, and the other end of the plug rod 51 passes through the second through hole 41 and the first through hole 21, and the other end of the plug rod 51 protrudes from the rear end face of the column 2. The locking nut 53 is installed on the other end of the plug rod 51. In this embodiment, when the height position of the moving seat 4 needs to be adjusted, specifically, the moving seat 4 is moved up and down along the height direction of the column 2. After moving to a suitable position, the second through hole 41 of the moving seat 4 is aligned with the first through hole 21 of the column 2, and the end of the plug rod 51 is passed through the second through hole 41 and the first through hole 21 from front to back until the blocking plate 52 fits against the column 2. Then, the locking nut 53 is screwed onto the protruding end of the plug rod 51 until the locking nut 53 fits against the column 2. It should be noted that the protruding end of the plug rod 51 is provided with a thread, so that the moving seat 4 is fixed to the column 2, and the disassembly and assembly are convenient, which is beneficial to improving the adjustment efficiency of the moving seat 4.

[0033] As Figures 1-3 shown in the figure, two of the plug rods 51 are installed on the rear end face of the blocking plate 52. In this embodiment, two of the plug rods 51 are installed on the rear end face of the blocking plate 52, and the first through hole 21, the second through hole 41 and the locking nut 53 are correspondingly and adaptively arranged. The moving seat 4 is fixedly installed on the column 2 through the two plug rods 51, which is beneficial to improving the installation stability of the moving seat 2, reducing the bearing strength of the plug rod 51, and is beneficial to improving the service life of the plug rod 51.

[0034] As Figures 2-3 shown in the figure, the column 2 is provided with a guide rail 22, and the moving seat 4 is provided with a sliding groove 42. The moving seat 4 is slidably installed on the guide rail 22 through the sliding groove 42. In this embodiment, the guide rails 22 are respectively provided on the front and rear end faces of the column 2, and two of the sliding grooves 42 are provided on the inner side of the moving seat 4. The moving seat 4 is slidably installed on the guide rail 22 through the two sliding grooves 42. Through the guide rail 22 structure, it is beneficial to improve the moving smoothness of the moving seat 4 and the accuracy of the moving direction.

[0035] As Figure 4 shown in the figure, sponge pads 71 are respectively provided on the bottom surfaces of the front and rear ends of the bottom plate 7. The sponge pads 71 are respectively provided on the bottom surfaces of the front and rear ends of the bottom plate 7. When the coil lifting device is placed on the ground, the sponge pads 71 play a role of buffering and shock absorption, which is beneficial to improving the placement stability of the coil lifting device.

[0036] As Figure 4 shown, the bottom surface of the bottom plate 7 is provided with anti-slip lines, and the anti-slip lines are located between the two sponge pads 71. In this embodiment, the anti-slip lines are provided on the bottom surface of the bottom plate 7, and the anti-slip lines are arranged between the two sponge pads 71. The anti-slip performance of the bottom plate 7 is improved through the anti-slip lines, so as to prevent the two bottom plates 7 from sliding and shifting after the coil lifting device is placed on the ground.

[0037] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "schematic embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0038] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the claims and their equivalents.

Claims

1. A coil lifting device, characterized in that: It includes lifting parts, columns, connecting parts, moving seats, locking components, clamping and limiting components and bottom plates; The left and right ends of the lifting member are respectively hinged with one end of the connecting member, the other end of the connecting member is connected to the top of the column, the connecting member is inclined, and the bottom of the column is installed with the bottom plate; The movable seat can be moved up and down and installed on the column. The locking assembly is used to lock and fix the movable seat. The clamping and limiting assembly is installed on the movable seat, and the clamping and limiting assembly is used to clamp and limit the transformer coil.

2. A coil lifting device according to claim 1, characterized in that: The clamping and limiting assembly comprises a rotating shaft, a gear, a clamping member and a driving part; The rotating shaft is rotatably mounted on the moving seat, the gear is mounted on one end of the rotating shaft, the clamping member is mounted on the other end of the rotating shaft, and the driving part is used to drive the gear to rotate.

3. A coil lifting device according to claim 2, characterized in that: A soft pad is arranged on the inner side of the clamping member.

4. A coil lifting device according to claim 2, characterized in that: The two gears are meshed with each other, the driving part is installed on the top surface of the moving seat, and the output end of the driving part is meshed with one of the gears.

5. A coil lifting device according to claim 1, characterized in that: The locking assembly includes a plug rod, a blocking plate and a locking nut; The column is provided with a plurality of first through holes, and the plurality of first through holes are evenly spaced along the height direction of the column; the movable seat is provided with a second through hole, and the second through hole can be directly opposite to the first through hole; One end of the insertion rod is installed on the blocking plate, the other end of the insertion rod passes through the second through hole and the first through hole, and the other end of the insertion rod protrudes from the rear end surface of the column, and the locking nut is installed on the other end of the insertion rod.

6. A coil lifting device according to claim 5, characterized in that: The rear end surface of the blocking plate is provided with two inserting rods.

7. A coil lifting device according to claim 1, characterized in that: The column is provided with a guide rail, the movable seat is provided with a sliding groove, and the movable seat is slidably installed on the guide rail through the sliding groove.

8. A coil lifting device according to claim 1, characterized in that: The bottom surfaces of the front and rear ends of the bottom plate are respectively provided with sponge pads.

9. A coil lifting device according to claim 8, characterized in that: The bottom surface of the bottom plate is provided with anti-skid patterns, and the anti-skid patterns are located between the two sponge pads.