Stress absorption paste paving device

By designing the stress absorption patch paving device, using mobile vehicles, mounting frames, positioning parts, unwinding components, magnetic powder brakes and position sensors, the time-consuming and labor-consuming problems of manual stress absorption patch paving are solved, and efficient and uniform laying effect is achieved.

CN222990537UActive Publication Date: 2025-06-17泰顺县交通运输管理中心
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Patent Information

Application Number
CN202421980804.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-06-17
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

In the prior art, the method of manually spreading stress absorption patches is time-consuming and labor-intensive, and time-consuming.

Method used

A stress-absorbing stick paving device is designed, including a mobile vehicle and mounting frame, and automatically position and unwind the stress-absorbing sticking scroll is used to automatically position and unwind the stress-absorbing sticking scroll, and precise control is achieved through magnetic powder brakes and position sensors to reduce manual operation.

Benefits of technology

The laying efficiency of stress absorption patches is improved, the burden on workers is reduced, the uniform unwinding and paving quality of materials is ensured, and the construction quality and efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a stress absorption paste paving device which comprises a moving trolley and a mounting frame, the mounting frame is respectively provided with a positioning piece and an unwinding assembly, the positioning piece is used for positioning a stress absorption paste reel, and the unwinding assembly is used for unwinding the stress absorption paste reel; the mounting rack is provided with a slot, the mobile vehicle is provided with an insertion rod, and the insertion rod is mounted in the slot to drive the mounting rack to move; the mounting rack has the advantages that the mounting rack is driven by the moving trolley to move, a manual moving mode is replaced, efficiency is improved, and burden of workers is relieved.
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Description

Technical Field

[0001] The utility model belongs to the field of road construction, and more specifically, relates to a paving device for stress absorption stickers. Background Art

[0002] A stress absorption sticker is a composite material specifically designed for road engineering, which integrates multiple functions such as stress dispersion, interlayer bonding, and waterproofing. Its main purpose is to provide an interlayer interface between different layers of the road structure, such as between cement slabs, water-stabilized layers, or asphalt structural layers, that can effectively relieve and inhibit reflection cracks (such as thermal shrinkage cracks, load-induced shear cracks) caused by factors such as temperature changes and vehicle loads. Stress absorption stickers usually have high-strength adhesion performance and can closely adhere to the road surface base layer to form a stable barrier. This barrier can not only disperse and absorb the stress from the road surface base layer, thereby delaying or preventing the cracks from spreading to the upper road surface structure, but also play a waterproofing role to prevent moisture from penetrating into the road surface structure and further protect the stability and durability of the road.

[0003] Currently, the conventional manual paving method for stress absorption stickers is as follows: Workers first unroll the stress absorption roll and place it in a predetermined position. Positioning members (such as wooden squares, stones, etc.) are used to initially fix the roll material to prevent it from moving or slipping. During paving, starting from one end, the stress absorption roll is pushed to roll on the ground to unroll the stress absorption roll, and then the workers adhere the stress absorption sticker to the ground. Although this method is effective, it is relatively time-consuming and labor-intensive, taking a lot of time and effort. Summary of the Utility Model

[0004] In order to improve the problem of time-consuming and labor-intensive manual paving construction, the utility model provides a paving device for stress absorption stickers, and the specific technical solution is as follows:

[0005] A paving device for stress absorption stickers includes a mobile vehicle and a mounting frame. The mounting frame is respectively provided with a positioning member and a unwinding assembly. The positioning member positions the stress absorption sticker roll, and the unwinding assembly unwinds the stress absorption sticker roll; a slot is provided on the mounting frame, and the mobile vehicle has a plug rod, and the plug rod is installed in the slot to drive the mounting frame to move.

[0006] By installing the plug rod in the slot, the mobile vehicle can drive the mounting frame to move. During construction, the stress absorption sticker roll is placed on the mounting frame, and the stress absorption sticker roll is fixed by using the positioning member, and the unwinding assembly unwinds the stress absorption sticker, thus replacing the manual manual unfolding and paving method, improving efficiency and reducing the burden on workers.

[0007] In order to position the stress absorption sticker reel, the positioning member includes two card slots, both of which are provided on the mounting bracket. The card slot has an opening, and the stress absorption sticker reel is inserted into the card slot through the opening. A plug pin is detachably connected to the top wall of the card slot, and the plug pin positions the stress absorption sticker reel in the card slot.

[0008] During installation, the stress absorption sticker reel is inserted into the card slot, and the plug pin is inserted into the card slot to position the stress absorption sticker reel, so that the stress absorption sticker roll can be quickly installed.

[0009] In order to facilitate the stable sliding of the stress absorption sticker reel into the card slot, bearings are provided at both ends of the stress absorption sticker reel. Two snap rings are provided on the outer peripheral wall of the bearing. When the stress absorption sticker reel is inserted into the card slot, the bottom wall of the card slot is located between the two snap rings. By sliding the snap ring along the bottom wall of the card slot, it is convenient for the stress absorption sticker reel to be stably snapped into the card slot.

[0010] In order to prevent the stress absorption sticker reel from squeezing the plug pin when the stress absorption sticker is unfolded, the opening direction of the card slot is set to be opposite to the stress absorption sticker output direction, so as to prevent the stress absorption sticker roll from hitting and deforming the plug pin, resulting in difficult disassembly of the plug pin.

[0011] In order to realize adjusting the tension of the unfolded stress absorption sticker in a timely manner while unfolding the stress absorption sticker, the unwinding assembly includes a magnetic powder brake, which is provided on the mounting bracket. A position sensor is provided on the mounting bracket, and the position sensor is used to detect the number of unwound turns. A transmission member is coaxially provided on the output shaft of the magnetic powder brake;

[0012] A driven gear is provided at the end of the stress absorption sticker roll core shaft, and the transmission member is used to drive the driven gear to rotate.

[0013] The transmission member includes a driving gear coaxially provided on the output shaft of the magnetic powder brake. A rotating gear is rotatably provided on the mounting bracket. The driving gear and the rotating gear are connected by a chain. A linkage gear is coaxially provided on the core shaft of the rotating gear, and the linkage gear and the driven gear are meshed.

[0014] Attach the stress absorption sticker to the ground. The moving vehicle drives the mounting frame, and the stress absorption sticker pulls the stress absorption sticker reel to rotate. By using a position sensor to detect the number of turns of the stress absorption sticker being unwound and wound, and based on the thickness of the stress absorption sticker, the radius of the stress absorption sticker roll can be calculated. That is, for each turn of unwinding, the radius of the remaining roll decreases by the thickness of one layer of material. And since the set tension is constant, the torque can be calculated. The magnetic powder brake controls the torque on the output shaft by adjusting the magnetic field strength, thereby controlling the rotation speed and force of the driving wheel. The driving wheel rotates, drives the driven wheel to rotate through a chain, and then drives the gear to rotate. Finally, the driven gear meshing with the driving gear also starts to rotate. Since the driven gear is coaxial with the core shaft of the roll, the core shaft rotates accordingly, achieving precise control of the process of unwinding and winding the stress absorption sticker, ensuring uniform unwinding of the material and paving quality.

[0015] To improve the stability of the connection between the insertion rod and the insertion slot, the insertion slot and the insertion rod are connected by bolts. The moving vehicle is a forklift, and the insertion rod is a fork.

[0016] Insert the fork of the forklift into the insertion slot and fix it with bolts, so as to stably drive the mounting frame to move.

[0017] To facilitate the handling of the stress absorption sticker reel onto the mounting frame, a vertical frame is provided on the mounting frame. A cross beam is provided on the vertical frame, and an electric hoist is provided on the cross beam.

[0018] Lift the stress absorption sticker reel by the electric hoist, which can replace the manual handling method and reduce the workload of workers.

[0019] Since the end of the cross beam is a free end, to improve the stability of the cross beam, a support frame is provided on the mounting frame. The support frame is arranged opposite to the vertical frame, and the support frame supports the free end of the cross beam.

[0020] Using the support frame to support the free end of the cross beam can enhance the stability of the cross beam.

[0021] The beneficial technical effects of the present utility model:

[0022] 1. In the present utility model, by installing the insertion rod of the moving vehicle in the insertion slot of the mounting frame, the moving vehicle drives the mounting frame to move, and a positioning member is used to fix the stress absorption sticker reel, and then the unwinding component is used for unwinding, which improves the convenience of laying and can also improve the construction efficiency;

[0023] 2. By using precision control components such as magnetic powder brakes and position sensors, it is possible to monitor and control the unwinding speed and force of the stress absorption sticker in real time, ensuring uniform unwinding of the material, avoiding problems such as uneven thickness and wrinkles that may occur during manual laying, and thus improving the construction quality;

[0024] 3. Insert the stress absorption patch reel into the card slot and use a pin for positioning, so that the stress absorption patch reel can be installed conveniently and quickly. Description of the Drawings

[0025] Figure 1 It is a schematic structural diagram of a stress absorption patch paving device according to an embodiment of the present invention.

[0026] Figure 2 It is a schematic structural diagram showing the positioning member and the unwinding assembly in the embodiment.

[0027] Description of the reference numerals: 1, mobile vehicle; 2, mounting frame; 3, slot; 4, cavity; 5, insertion rod; 6, through hole; 7, positioning member; 8, unwinding assembly; 9, card slot; 10, opening; 11, jack; 12, magnetic powder brake; 13, driving gear; 14, rotating gear; 15, chain; 16, linkage gear; 17, driven gear; 18, vertical frame; 19, cross beam; 20, electric hoist; 21, support frame; 22, bearing; 23, snap ring. Detailed Description of the Embodiment

[0028] The following is a further detailed description of the present invention with reference to the Figure 1-2 drawings.

[0029] Referring to Figure 1 and Figure 2 , a stress absorption patch paving device includes a mobile vehicle 1 and a mounting frame 2. A slot 3 is provided on the mounting frame 2. A cavity 4 for insertion is formed between the bottom wall of the slot 3 and the upper surface of the mounting frame 2. The mobile vehicle 1 has an insertion rod 5. In this embodiment, the mobile vehicle 1 is a forklift, and the insertion rod 5 is a forklift fork. In other embodiments, the mobile vehicle 1 can also be a truck, and the insertion rod 5 can be an insertion rod 5 extending from the mobile vehicle 1. The insertion rod 5 is installed in the slot 3 to drive the mounting frame 2 to move. Through holes 6 are provided on both the slot 3 and the insertion rod 5. Bolts pass through the two through holes 6 to lock the slot 3 and the insertion rod 5. In other embodiments, the insertion rod 5 and the slot 3 can be welded together.

[0030] Inside the mobile vehicle 1, a navigator and a detector are respectively provided. In this embodiment, the detector is a gyroscope. The navigator is used to obtain the actual position information of the mobile vehicle 1 in real time using Beidou navigation, and compare it with a predetermined target route. The predetermined target route is set using the working principle of two points determining a line. According to the comparison result, the offset information of the mobile vehicle 1 is obtained. The detector is used to check the steering information of the mobile vehicle 1 and transmit the steering information to the navigator. The navigator is also used to transmit the steering information and the offset information to the mobile vehicle 1. The steering information and the offset information control the mobile vehicle 1 to automatically adjust. Specifically, a high-precision servo motor can be used to precisely control the steering wheel of the mobile vehicle 1 to achieve automatic driving and automatic adjustment. That is to say, controlling the adjustment of the mobile vehicle 1 is specifically achieved by controlling the high-precision servo motor.

[0031] A positioning member 7 and a unwinding assembly 8 are respectively provided on the mounting bracket 2. The positioning member 7 positions the stress absorption sticker reel shaft, and the unwinding assembly 8 unwinds the stress absorption sticker reel shaft. In this embodiment, the core shaft of the stress absorption sticker is an air shaft.

[0032] The positioning member 7 includes two card slots 9. The card slots 9 are C-shaped plates in this embodiment. Both of the two card slots 9 are provided on the mounting bracket 2. The card slot 9 has an opening 10. The opening direction of the card slot 9 is opposite to the output direction of the stress absorption sticker. The stress absorption sticker reel shaft is inserted into the card slot 9 from the opening 10. On the top wall of each card slot 9, a jack 11 is provided for a pin to be inserted. The pin positions the stress absorption sticker reel shaft in the card slot 9.

[0033] Both ends of the air shaft are provided with bearings 22. Two snap rings 23 are provided on the outer peripheral wall of the bearing 22. The two snap rings 23 slide on the bottom wall of the card slot 9 on the mounting bracket 2, facilitating the stable movement of the air shaft into the card slot 9.

[0034] The unwinding assembly 8 includes a magnetic powder brake 12. The magnetic powder brake 12 is provided on the mounting bracket 2. A position sensor and a controller are respectively provided on the mounting bracket 2. The position sensor is used to detect the number of unwinding turns. The position sensor is a proximity switch in this embodiment and can also be replaced by other electronic components such as Hall switches, encoders, and rotation counters in other embodiments. The position sensor transmits the signal of the detected number of unwinding turns to the controller. The controller receives the signal fed back by the sensor, outputs the radius, and transmits the radius signal to the magnetic powder brake 12.

[0035] A transmission member is coaxially provided on the output shaft of the magnetic powder brake 12. Among them, the transmission member includes a driving gear 13 coaxially provided on the output shaft of the magnetic powder brake 12. A rotating gear 14 is rotatably provided on the mounting bracket 2. The driving gear 13 and the rotating gear 14 are connected by a chain 15. A linkage gear 16 is coaxially provided on the core shaft of the rotating gear 14. A driven gear 17 is provided at the end of the core shaft of the stress absorption sticker reel. The linkage gear 16 and the driven gear 17 are meshed.

[0036] An upright frame 18 is provided on the mounting frame 2, and a cross beam 19 is provided on the upright frame 18. The upright frame 18 is a portal frame in this embodiment, and the cross beam 19 is a channel steel. An electric hoist 20 is provided on the cross beam 19. A support frame 21 is provided on the mounting frame 2. The support frame 21 is arranged opposite to the upright frame 18, and the support frame 21 supports the free end of the cross beam 19. In this embodiment, the support frame 21 is detachably connected to the cross beam 19 and the mounting frame 2 respectively, and can also be fixedly connected. In addition, the support frame 21 is inclined away from the upright frame 18.

[0037] The above are all the preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby. Therefore, all equivalent changes made according to the structure, shape and principle of the present invention should be covered within the protection scope of the present invention.

Claims

1. A stress absorbing patch spreading device, characterized in that The invention comprises a moving vehicle (1) and a mounting frame (2), wherein the mounting frame (2) is provided with a positioning member (7) and an unwinding assembly (8), wherein the positioning member (7) positions the stress absorbing patch reel, and the unwinding assembly (8) unwinds the stress absorbing patch reel; the mounting frame (2) is provided with a slot (3), and the moving vehicle (1) is provided with an insertion rod (5), wherein the insertion rod (5) is installed in the slot (3) to drive the mounting frame (2) to move.

2. A stress absorbing patch spreading device according to claim 1, characterized in that: The positioning member (7) comprises two card slots (9), both of which are arranged on the mounting frame (2), and each of which has an opening (10). The stress absorbing patch reel is inserted into the card slot (9) from the opening (10), and a latch is detachably connected to the top wall of each of the card slots (9), and the latch positions the stress absorbing patch reel in the card slot (9).

3. A stress absorbing patch spreading device according to claim 2, characterized in that: The opening direction of the card slot (9) is opposite to the output direction of the stress absorbing patch.

4. A stress absorbing patch spreading device according to claim 2, characterized in that: Both ends of the stress absorbing patch reel are provided with bearings (22), and two snap rings (23) are provided on the bearings (22). When the stress absorbing patch reel is inserted into the slot (9), the bottom wall of the slot (9) is located between the two snap rings (23).

5. The stress absorbing patch spreading device according to claim 1, characterized in that: The unwinding assembly (8) comprises a magnetic powder brake (12), the magnetic powder brake (12) being arranged on a mounting frame (2), the mounting frame (2) being provided with a position sensor, the position sensor being used to detect the number of unwinding turns, and the output shaft of the magnetic powder brake (12) being coaxially provided with a transmission member; A driven gear (17) is provided at the end of the stress absorbing tape roll core shaft, and the transmission member is used to drive the driven gear (17) to rotate.

6. A stress absorbing patch spreading device according to claim 5, characterized in that: The transmission member comprises a driving gear (13) coaxially arranged on the output shaft of the magnetic powder brake (12); a rotating gear (14) is rotatably arranged on the mounting frame (2); the driving gear (13) and the rotating gear (14) are connected by a chain (15); a linkage gear (16) is coaxially arranged on the core shaft of the rotating gear (14); and the linkage gear (16) and the driven gear (17) are meshed.

7. The stress absorbing patch spreading device according to claim 1, characterized in that: The slot (3) and the insertion rod (5) are connected via bolts.

8. The stress absorbing patch spreading device according to claim 1, characterized in that: The mobile vehicle (1) is a forklift, and the insertion rod (5) is a cargo fork.

9. The stress absorbing tape spreading device according to claim 1, characterized in that: A vertical frame (18) is provided on the mounting frame (2), a horizontal beam (19) is provided on the vertical frame (18), and an electric hoist (20) is provided on the horizontal beam (19).

10. A stress absorbing tape spreading device according to claim 9, characterized in that: A support frame (21) is provided on the mounting frame (2), the support frame (21) is arranged opposite to the vertical frame (18), and the support frame (21) supports the free end of the crossbeam (19).