Two-component grouting device suitable for high-density grout

By introducing a stirring assembly and storage assembly into the two-component grouting device, the problems of tangling and bending of pipelines during the two-component grouting process are solved, and the grouting efficiency and pipeline protection are improved.

CN222990735UActive Publication Date: 2025-06-17CCRI (BEIJING) NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421901044.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-06-17
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

During the two-component grouting process, long pipeline connections lead to tangling and excessive bending of the pipeline, affecting grouting efficiency.

Method used

A two-component grouting device including a mixing assembly and a storage assembly is designed, which is used to mix the slurry and which is used to store and protect the grouting tube to prevent knotting and bending.

Benefits of technology

Through effective mixing of the mixing components and good protection of the storage components, the efficiency of the grouting process is improved, the tangling and excessive bending of the pipeline are avoided, and the smooth progress of subsequent grouting is ensured.

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Abstract

The utility model discloses a bi-component grouting device suitable for high-density grout, and relates to the technical field of bi-component grouting. The slurry mixing device comprises a base, the top of the base is fixedly connected with a box body, a slurry pump is arranged in the box body, one end of the slurry pump is connected with a short pipe in a penetrating mode, one end of the short pipe penetrates through the interior of the box body and is connected with a hose in a penetrating mode, and one end of the hose is connected with a stirring assembly used for mixing slurry in a penetrating mode. Through the arrangement of the storage assembly, after grouting is completed, a worker can evenly wind a grouting pipe on the surface of a storage disc, and due to the influence of a limiting disc, the long grouting pipe can be wound in the storage disc, so that the grouting pipe is regularly wound on the storage disc in a circle, and the grouting efficiency is improved. And knotting and excessive bending of follow-up pipelines are avoided, so that protection on the pipelines is improved, and the grout outlet efficiency of follow-up grouting pipes is improved.
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Description

Technical Field

[0001] The utility model belongs to the field of two-component grouting, and specifically relates to a two-component grouting device suitable for high-density slurry. Background Art

[0002] Grouting is divided into ceramic process grouting and construction engineering grouting. Ceramic process grouting is a process of using the prepared mud in ceramic production. Construction engineering is a method of injecting certain curable slurries into the cracks or pores of rock and soil foundations by appropriate methods, and improving their physical and mechanical properties through replacement, filling, extrusion, etc.

[0003] Chinese Patent with publication number CN220389865U discloses a two-component grouting device, including a mixing tank. A rotating motor is fixedly connected to the bottom surface of the mixing tank, and an output end of the rotating motor is fixedly connected to a stirring rod. Three groups of stirring blades are fixedly connected to the outer surface of the stirring rod. By providing a storage tank and a solenoid valve, the storage tank can be used for material distribution, and the solenoid valve can be used to conveniently control the amount of injected material to avoid uneven feeding. In combination with the rotating motor, the stirring rod and the stirring blades, the rotation of the rotating motor can drive the stirring rod and the stirring blades to rotate, and the rotation of the stirring rod and the stirring blades can stir the raw materials. Combining the above operations can solve the problem that the two-component chemical slurry is usually injected into the mixing barrel successively for mixing, and in the process of using this method, the ratio of the chemical slurry needs to be measured and then mixed, which is a waste of operation and the mixing ratio is not adjustable.

[0004] However, during the two-component grouting process, pipelines need to be connected at the positions of the two-component slurry outlets, and the pipelines are relatively long. If the grouting pipelines are not stored, the grouting pipelines will be knotted and excessively bent, affecting the slurry outlet efficiency in the subsequent grouting process.

[0005] In view of this, the present utility model is specifically proposed. Summary of the Utility Model

[0006] The technical problem to be solved by the present utility model is to overcome the deficiencies of the prior art, and provide a two-component grouting device suitable for high-density slurry, solving the problem that during the two-component grouting process, pipelines need to be connected at the positions of the two-component slurry outlets, and the pipelines are relatively long. If the grouting pipelines are not stored, the grouting pipelines will be knotted and excessively bent, affecting the slurry outlet efficiency in the subsequent grouting process as mentioned in the above background art.

[0007] The basic concept of the technical solution adopted by the present utility model to solve the above technical problem is:

[0008] A two-component grouting device suitable for high-density slurry, comprising: a base, a box body fixedly connected to the top of the base, a slurry pump arranged inside the box body, a short pipe penetratingly connected to one end of the slurry pump, one end of the short pipe penetrating through the inside of the box body and penetratingly connected to a flexible pipe, one end of the flexible pipe penetratingly connected to a stirring assembly for mixing slurry, a support plate fixedly connected to one side of the top of the box body, and a storage assembly for storage arranged on one side of the top end of the support plate.

[0009] Optionally, the stirring assembly includes a stirring tank penetratingly connected to one end of the flexible pipe, a driving motor arranged at one end of the stirring tank, an output end of the driving motor penetrating through the inside of the stirring tank and fixedly connected to a fixing rod, and a plurality of stirring blades for mixing slurry are sequentially and equidistantly arranged on the surface of the fixing rod from left to right.

[0010] Optionally, the storage assembly includes a special-shaped base arranged on one side of the top end of the support plate, a storage tray fixedly connected to the surface of the special-shaped base, and a limiting tray arranged on the top of the storage tray.

[0011] Optionally, a three-way pipe is penetratingly connected to the top of the slurry pump, and one end of the three-way pipe penetrates through the top of the box body and is penetratingly connected to a double-group pipe.

[0012] Optionally, a grouting pipe for grouting is penetratingly connected to the top of the double-group pipe, and the grouting pipe is wound around the surface of the storage tray.

[0013] Optionally, a square groove is opened on one side of the back of the stirring tank, and a feeding hopper for feeding sediment and water source into the inside of the stirring tank is arranged on the surface of the square groove.

[0014] After adopting the above technical solution, the present utility model has the following beneficial effects compared with the prior art. Of course, any product implementing the present utility model does not necessarily need to achieve all the following advantages at the same time:

[0015] 1. Through the setting of the stirring assembly and the storage assembly, during the grouting process, sediment and water can be put into the inside of the stirring tank through the feeding hopper in a certain proportion, and the driving motor is connected to an external power supply, so that it drives the stirring blades to rotate inside the stirring tank through the fixing rod, and mixes and stirs the sediment and water to make them fully fuse to form slurry, improving the mixing efficiency. When the grouting is completed, the staff can evenly wind the grouting pipe around the surface of the storage tray, and affected by the limiting tray, the longer grouting pipe can be wound in the storage tray, so that the grouting pipe is regularly wound into a circle on the storage tray, avoiding subsequent pipeline knotting and excessive bending, thereby improving the protection of the pipeline and improving the slurry output efficiency of the subsequent grouting pipe.

[0016] The following further describes in detail the specific implementation manners of the present utility model with reference to the drawings. Brief Description of the Drawings

[0017] The drawings in the following description are only some embodiments. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. In the attached

[0018] figures:

[0019] Figure 1 is a schematic diagram of the overall structure;

[0020] Figure 2 is a schematic diagram of the box structure;

[0021] Figure 3 is a schematic diagram of the storage component structure;

[0022] Figure 4 is a schematic diagram of the stirring component structure.

[0023] In the drawings, the list of components represented by each reference numeral is as follows:

[0024] 1. Base; 2. Box; 3. Mud pump; 4. Short pipe; 5. Hose; 6. Stirring component; 61. Stirring tank; 62. Driving motor; 63. Fixed rod; 64. Stirring blade; 7. Support plate; 8. Storage component; 81. Special-shaped base; 82. Storage tray; 83. Limiting plate; 9. Three-way pipe; 10. Double-group pipe; 11. Grouting pipe; 12. Feeding hopper.

[0025] It should be noted that these drawings and text descriptions are not intended to limit the scope of the concept of the present invention in any way, but to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Description of the Specific Embodiments

[0026] Now, the present invention will be further described in detail with reference to the drawings.

[0027] Please refer to Figures 1-4As shown, in this embodiment, a two-component grouting device applicable to high-density slurry is provided, including: a base 1, a box body 2 is fixedly connected to the top of the base 1, a slurry pump 3 is arranged inside the box body 2, one end of the slurry pump 3 is connected through a short pipe 4, one end of the short pipe 4 penetrates through the inside of the box body 2 and is connected through a hose 5, one end of the hose 5 is connected through a stirring assembly 6 for mixing slurry, a support plate 7 is fixedly connected to one side of the top of the box body 2, and a storage assembly 8 for storage is arranged on one side of the top of the support plate 7. After grouting is completed, the staff can evenly wind the grouting pipe 11 on the surface of the storage disc 82, and affected by the limiting disc 83, the longer grouting pipe 11 can be wound in the storage disc 82, so that the grouting pipe 11 is regularly wound in a circle on the storage disc 82, avoiding subsequent pipeline knotting and excessive bending, thereby improving the protection of the pipeline and improving the slurry output efficiency of the subsequent grouting pipe 11.

[0028] An application in one aspect of this embodiment is: during the grouting process, sediment and water can be put into the inside of the mixing tank 61 through the feeding hopper 12 in a certain proportion, and the driving motor 62 is connected to an external power supply, so that it drives the stirring blade 64 to rotate inside the mixing tank 61 through the fixing rod 63, and mixes and stirs the sediment and water to make them fully blend to form slurry, improving the mixing efficiency. It should be noted that all electrical equipment involved in this application can be powered by a storage battery or an external power supply.

[0029] As Figure 1 As shown, a three-way pipe 9 is connected through the top of the slurry pump 3 in this embodiment, one end of the three-way pipe 9 penetrates through the top of the box body 2 and is connected through a double-group pipe 10, a grouting pipe 11 for grouting is connected through the top of the double-group pipe 10, and the grouting pipe 11 is wound on the surface of the storage disc 82. The setting of the grouting pipe 11 improves the grouting efficiency.

[0030] As Figure 2 As shown, a square groove is opened on one side of the back of the mixing tank 61 in this embodiment, and a feeding hopper 12 for feeding sediment and water source into the mixing tank 61 is arranged on the surface of the square groove. The setting of the feeding hopper 12 facilitates injecting sediment and water source into the mixing tank 61 through the feeding hopper 12, improving the convenience of feeding.

[0031] Embodiment 1:

[0032] In this embodiment, as Figure 4As shown in the figure, the stirring assembly 6 includes a stirring tank 61 connected to one end of the hose 5 in a penetrating manner. One end of the stirring tank 61 is provided with a driving motor 62. The output end of the driving motor 62 penetrates the inside of the stirring tank 61 and is fixedly connected with a fixing rod 63. A number of stirring blades 64 for mixing the slurry are equidistantly arranged on the surface of the fixing rod 63 from left to right. During the grouting process, sediment and water can be put into the inside of the stirring tank 61 through the feeding hopper 12 in a certain proportion, and the driving motor 62 is connected to an external power supply, so that it drives the stirring blades 64 to rotate inside the stirring tank 61 through the fixing rod 63, and mixes and stirs the sediment and water to make them fully fuse to form a slurry, improving the mixing efficiency.

[0033] Embodiment 2:

[0034] In this embodiment, as Figure 3 shown, the storage assembly 8 includes a special-shaped base 81 arranged on one side of the top end of the support plate 7. A storage tray 82 is fixedly connected to the surface of the special-shaped base 81. A limiting tray 83 is arranged on the top of the storage tray 82. After the grouting is completed, the staff can evenly wind the grouting pipe 11 around the surface of the storage tray 82. And affected by the limiting tray 83, the longer grouting pipe 11 can be wound in the storage tray 82, so that the grouting pipe 11 is regularly wound in a circle on the storage tray 82, avoiding subsequent pipeline knotting and excessive bending, thereby improving the protection of the pipeline and the slurry output efficiency of the subsequent grouting pipe 11.

[0035] The present utility model is not limited to the above embodiments. Anyone should know that structural changes made under the inspiration of the present utility model, as long as they have the same or similar technical solutions as the present utility model, all fall within the protection scope of the present utility model. The technologies, shapes, and structures not detailedly described in the present utility model are all well-known technologies.

Claims

1. A two-component grouting device suitable for high-density slurry, characterized in that: include: A base (1), the top of the base (1) is fixedly connected to a box (2), a mud pump (3) is arranged inside the box (2), one end of the mud pump (3) is connected to a short tube (4), one end of the short tube (4) passes through the box (2) and is connected to a hose (5), one end of the hose (5) is connected to a stirring assembly (6) for mixing slurry, one side of the top of the box (2) is fixedly connected to a support plate (7), and one side of the top of the support plate (7) is provided with a storage assembly (8) for storage.

2. A two-component grouting device suitable for high-density slurry according to claim 1, characterized in that: The stirring assembly (6) comprises a stirring tank (61) connected to one end of a hose (5); a driving motor (62) is provided at one end of the stirring tank (61); an output end of the driving motor (62) passes through the interior of the stirring tank (61) and is fixedly connected to a fixing rod (63); a plurality of stirring blades (64) for mixing slurry are equidistantly provided on the surface of the fixing rod (63) from left to right.

3. A two-component grouting device suitable for high-density slurry according to claim 1, characterized in that: The storage assembly (8) comprises a special-shaped base (81) arranged on one side of the top end of the support plate (7); a storage tray (82) is fixedly connected to the surface of the special-shaped base (81); and a limiting tray (83) is arranged on the top of the storage tray (82).

4. A two-component grouting device suitable for high-density slurry according to claim 1, characterized in that: The top of the mud pump (3) is connected to a three-way pipe (9), and one end of the three-way pipe (9) passes through the top of the box (2) and is connected to a double set of pipes (10).

5. A two-component grouting device suitable for high-density slurry according to claim 4, characterized in that: A grouting pipe (11) for grouting is connected through the top of the double-group pipe (10), and the grouting pipe (11) is wound around the surface of the storage tray (82).

6. A two-component grouting device suitable for high-density slurry according to claim 2, characterized in that: A square groove is provided on one side of the back of the mixing tank (61), and a feeding hopper (12) for feeding mud, sand and water into the mixing tank (61) is provided on the surface of the square groove.

Citation Information

Patent Citations

  • Two-component grouting equipment

    CN220389865U