Mesh belt furnace cooling device based on glass manufacturing

By designing a mesh-belt furnace cooling device including a collection box, a filter assembly, a circulation assembly and a cooling assembly, the problem of cooling water not being reused in the prior art is solved, rapid and uniform cooling of glass products is achieved, and resource waste and environmental pollution are reduced.

CN222993501UActive Publication Date: 2025-06-17YANCHENG HAILIN CRAFTS CO LTD
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Patent Information

Application Number
CN202421727602.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-06-17
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing glass-made mesh furnace cooling device can only be cooled by blowing air, which cannot meet the needs of rapid cooling, and the cooling water cannot be reused, resulting in waste of resources and environmental pollution.

Method used

A mesh belt furnace cooling device based on glass manufacturing is designed, including a collection box, a filtration assembly, a circulation assembly and a cooling assembly. The collection box collects the sprayed water. The filtering assembly filters the water quality through the filter membrane, activated carbon layer and sand and gravel layer. The circulation assembly recycles the filtered water through the circulation pump. The cooling assembly sprays the cooling water onto the glass products through the spray head and the water pump, and accelerates cooling through the blowing assembly.

Benefits of technology

Fast and uniform cooling of glass products is achieved, reducing the stress and temperature gradient of glass, reducing the risk of deformation and cracking, protecting the quality and integrity of glass, while reducing waste of water resources and environmental pollution.

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Abstract

The utility model relates to the technical field of cooling, and discloses a mesh belt furnace cooling device based on glass manufacturing, which comprises a mesh belt furnace main body, the bottom surface of the mesh belt furnace main body is fixedly connected with a support frame, and the surface of the support frame is provided with a placing groove. According to the mesh belt furnace cooling device based on glass manufacturing, through the arrangement of the air blowing assembly and the cooling assembly, when a glass product reaches a cooling area during use, an external power source is connected, a fan begins to blow air downwards, a water pump is started, water is conveyed to a spray head, the spray head sprays water to the glass product, and the fan increases air flow in a bearing frame; the blown water quickly covers the whole surface of the glass product, uniformly absorbs heat and avoids heat accumulation, and the blown water and the glass product are combined, so that quick and uniform cooling can be realized, the stress and temperature gradient of the glass surface are reduced, and the risks of deformation and cracking of the glass are reduced, thereby protecting the quality and integrity of the glass, shortening the production period and reducing the production cost. The production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cooling, in particular to a cooling device for a mesh belt furnace based on glass manufacturing. Background Art

[0002] A mesh belt furnace is an industrial furnace used for heating and processing materials. Its characteristic is that through a mesh belt conveying system, materials are continuously heated or processed in a high-temperature environment. Such furnaces are widely used in many industries, including food processing, ceramic manufacturing, metal processing, glass production, etc. After the mesh belt furnace quenches or anneals products, it is necessary to cool them. According to the process requirements, some parts need to be rapidly cooled after heating. For example, when glass products are quenched and solid-solved, etc., for this purpose, after the glass articles are heated by a heating furnace, they enter the cooling area of the cooling section for cooling.

[0003] The existing cooling devices for mesh belt furnaces in glass manufacturing only blow air simply and cannot meet the demand for rapid cooling, which is not convenient for improving production efficiency.

[0004] After retrieval of existing patents: A cooling device for discharging materials from a mesh belt furnace (Publication No.: CN218179596U), this utility model relates to the technical field of mesh belt furnaces, especially to a cooling device for discharging materials from a mesh belt furnace, including a mesh belt furnace main body, a transmission mechanism and a discharge port. A transmission mechanism is arranged inside the mesh belt furnace main body, a discharge port is arranged on the right side of the mesh belt furnace main body, and a cooling component is arranged on the right surface of the mesh belt furnace main body. The cooling component includes a cooling box arranged on the surface of the mesh belt furnace main body below the discharge port. Slide grooves are symmetrically arranged on the inner wall of the cooling box, sliders are all slidably arranged in the slide grooves, the outer ends of the sliders are all connected with a storage frame, connecting plates are symmetrically arranged on the top surface of the storage frame, fixing blocks are arranged on the side surfaces of the connecting plates, and rotating blocks are all rotatably arranged in the fixing blocks; through the arranged cooling component, cooling water can be evenly contacted with mechanical parts, so as to achieve the purpose of rapidly cooling the mechanical parts and improve the practicability of the mesh belt furnace main body.

[0005] Although the above patent achieves the effect of cooling the discharged materials, the cooling water cannot be reused, which is not convenient for cost saving and environmental protection.

[0006] Therefore, it is very necessary to invent a cooling device for a mesh belt furnace based on glass manufacturing to solve the above problems. Content of the Utility Model

[0007] (1) Technical Problems to be Solved

[0008] The technical problem solved by the utility model is to provide a cooling device for a mesh belt furnace based on glass manufacturing, which has high practicability, can be operated simply, and has a relatively simple structure, solving the problems of non-reusable cooling water, inconvenient cost saving, and environmental protection mentioned in the above background technology.

[0009] (II) Technical solution

[0010] To achieve the above object, the utility model is realized through the following technical solutions: A cooling device for a mesh belt furnace based on glass manufacturing, including a main body of the mesh belt furnace, the bottom surface of the main body of the mesh belt furnace is fixedly connected with a support frame, a placement groove is provided on the surface of the support frame, a collection box is arranged inside the placement groove, a filtering component is lapped inside the collection box, a circulation component is fixedly connected to one side of the collection box, a bearing frame is fixedly connected to the surface of the main body of the mesh belt furnace, a cooling component is fixedly connected to one side of the bearing frame, two through holes are provided on the surface of the bearing frame, and a blowing component is fixedly connected inside the through holes.

[0011] As a further scheme of the utility model, the filtering component includes a filter screen frame lapped inside the collection box, a filter membrane is arranged inside the filter screen frame, an activated carbon layer is lapped on the surface of the filter membrane, and a sand layer is lapped on the surface of the activated carbon layer. The sand layer is convenient for filtering large particle impurities in the water used after cooling glass products.

[0012] As a further scheme of the utility model, the circulation component includes a circulation pump fixedly connected to one side of the collection box, the output end of the circulation pump is connected through a pipe, and one end of the output pipe is connected through to a cooling box. The circulation pump is convenient for conveying the filtered water out again.

[0013] As a further scheme of the utility model, heat dissipation fins are fixedly connected to the surface of the cooling box, and the input end of the circulation pump is connected through to the inside of the collection box. The collection box is convenient for collecting the water after spraying.

[0014] As a further scheme of the utility model, the cooling component includes a water pump fixedly connected to one side of the bearing frame, the output end of the water pump is connected through a pipe, and one end of the pipe is connected through to a connecting pipe. The connecting pipe is convenient for conveying water.

[0015] As a further scheme of the utility model, a plurality of shunt pipes are connected through to the surface of the connecting pipe, and a plurality of spray heads are fixedly connected to the bottom ends of the shunt pipes. The input end of the water pump is connected through a circulation pipe to one end of the cooling box. The spray heads are convenient for spraying cooling water onto glass products.

[0016] As a further solution of the present utility model, the blowing assembly includes a fan frame fixedly connected inside the through hole. A fan is fixedly connected to the bottom surface of the fan frame, and a dust-proof net is fixedly connected to the top surface of the fan frame. The dust-proof net facilitates preventing dust from entering the fan.

[0017] (III) Beneficial effects

[0018] The present utility model provides a belt furnace cooling device based on glass manufacturing, having the following beneficial effects:

[0019] 1. For the belt furnace cooling device based on glass manufacturing, through the settings of the blowing assembly and the cooling assembly, during use, when the glass product reaches the cooling area, connect to an external power supply, the fan starts to blow downward, start the water pump to supply water to the nozzle, and the nozzle sprays water on the glass product. The fan increases the air flow inside the carrier, blowing the water to quickly cover the entire surface of the glass product, evenly absorbing heat, avoiding heat accumulation. The combination of the two can cool quickly and evenly, reducing the stress and temperature gradient on the glass surface, reducing the risk of glass deformation and cracking, thereby protecting the quality and integrity of the glass. At the same time, it can shorten the production cycle and increase production efficiency.

[0020] 2. For the belt furnace cooling device based on glass manufacturing, through the settings of the collection box, the filtering assembly and the circulation assembly, during use, the collection box collects the water sprayed on the glass product, and the water is filtered through the filter membrane, the activated carbon layer and the gravel layer to avoid impurities and large particles in the water after cooling the glass product. When spraying again, stains will be left on the glass product, and at the same time, the output pipe will be blocked, affecting the service life of the cooling device. The circulation pump transports the filtered water to the cooling box to interact with the air through the heat dissipation fins to complete heat dissipation, and transports the water after heat dissipation to the glass product again for water cooling, reducing water resource waste and environmental pollution. Description of the drawings

[0021] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0022] Figure 2 It is a schematic diagram of the structure of the blowing assembly of the present utility model;

[0023] Figure 3 It is a schematic diagram of the structure of the filtering assembly of the present utility model;

[0024] Figure 4 It is a schematic diagram of the structure of the carrier of the present utility model.

[0025] In the figure: 1. Belt furnace main body; 2. Support frame; 3. Collection box; 4. Filter assembly; 401. Filter screen frame; 402. Filter membrane; 403. Activated carbon layer; 404. Sand layer; 5. Circulation assembly; 501. Circulation pump; 502. Output pipe; 503. Cooling box; 504. Heat dissipation fins; 6. Carrier frame; 7. Cooling assembly; 701. Water pump; 702. Delivery pipe; 703. Connecting pipe; 704. Diverging pipe; 705. Sprinkler head; 8. Blowing assembly; 801. Fan frame; 802. Fan; 803. Dust-proof net. Detailed implementation mode

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.

[0027] Please refer to Figures 1 to 4, the present utility model provides a technical solution: a cooling device for a mesh belt furnace based on glass manufacturing, including a mesh belt furnace main body 1. A support frame 2 is fixedly connected to the bottom surface of the mesh belt furnace main body 1. A placement groove is provided on the surface of the support frame 2. A collection box 3 is arranged inside the placement groove. A filtering component 4 is lapped inside the collection box 3. A circulation component 5 is fixedly connected to one side of the collection box 3. Through the settings of the collection box 3, the filtering component 4 and the circulation component 5, during use, the collection box 3 collects the water after spraying the glass products. The water is filtered through the filter membrane 402, the activated carbon layer 403 and the sand layer 404 to avoid impurities and large particles in the water after cooling the glass products. When spraying again, stains will be left on the glass products and the output pipe 502 will also be blocked, affecting the service life of the cooling device. The circulation pump 501 conveys the filtered water to the cooling box 503 to interact with the air through the heat dissipation fins 504 to complete the heat dissipation. The water after dissipating heat is conveyed to the glass products again for water cooling, reducing the waste of water resources and reducing environmental pollution. A bearing frame 6 is fixedly connected to the surface of the mesh belt furnace main body 1. A cooling component 7 is fixedly connected to one side of the bearing frame 6. Two through holes are provided on the surface of the bearing frame 6. A blowing component 8 is fixedly connected inside the through holes. Through the settings of the blowing component 8 and the cooling component 7, during use, when the glass products reach the cooling area, connect to an external power supply, the fan 802 starts to blow downward, start the water pump 701 to convey water to the nozzle 705, and the nozzle 705 sprays water on the glass products. The fan 802 increases the air flow inside the bearing frame 6, blowing the water to quickly cover the entire surface of the glass products, evenly absorbing heat and avoiding heat accumulation. The combination of the two can cool quickly and evenly, reduce the stress and temperature gradient on the glass surface, reduce the risk of glass deformation and cracking, thereby protecting the quality and integrity of the glass. At the same time, the production cycle can be shortened and the production efficiency can be increased;

[0028] The filtering component 4 includes a filter mesh frame 401 lapped inside the collection box 3. A filter membrane 402 is arranged inside the filter mesh frame 401. An activated carbon layer 403 is lapped on the surface of the filter membrane 402. A sand layer 404 is lapped on the surface of the activated carbon layer 403. Through the setting of the filtering component 4, the collected water is filtered for impurities and the odor is adsorbed, which can make the water cycle and avoid the waste of water resources;

[0029] The circulation component 5 includes a circulation pump 501 fixedly connected to one side of the collection box 3. The output end of the circulation pump 501 is connected in a penetrating manner with an output pipe 502. One end of the output pipe 502 is connected in a penetrating manner to the cooling box 503. Through the setting of the circulation component 5, the function of water recycling is achieved;

[0030] The surface of the cooling box 503 is fixedly connected with heat dissipation fins 504. The input end of the circulation pump 501 is connected through the inside of the collection box 3. Through the setting of the heat dissipation fins 504, the contact area with the air is increased, playing a role in heat exchange;

[0031] The cooling assembly 7 includes a water pump 701 fixedly connected to one side of the carrier 6. The output end of the water pump 701 is connected through a delivery pipe 702. One end of the delivery pipe 702 is connected through a connecting pipe 703. Through the setting of the cooling assembly 7, it plays a role in cooling the glass products;

[0032] A plurality of shunt pipes 704 are connected through the surface of the connecting pipe 703. The bottom ends of the shunt pipes 704 are fixedly connected with a plurality of spray nozzles 705. The input end of the water pump 701 is connected through a circulation pipe to one end of the cooling box 503. Through the setting of the spray nozzles 705, it plays a role in spraying water;

[0033] The blowing assembly 8 includes a fan frame 801 fixedly connected inside the through hole. The bottom surface of the fan frame 801 is fixedly connected with a fan 802. The top surface of the fan frame 801 is fixedly connected with a dust-proof net 803. Through the setting of the blowing assembly 8, it plays a role in cooling the glass products.

[0034] In the present utility model, the working steps of the device are as follows:

[0035] The first step: When in use, the collection box 3 collects the water that has been sprayed on the glass products, and filters the water through the filter membrane 402, the activated carbon layer 403 and the gravel layer 404;

[0036] The second step: When in use, when the glass products reach the cooling area, connect to the external power supply, the fan 802 starts to blow downward, start the water pump 701, convey water to the spray nozzles 705, the spray nozzles 705 spray water on the glass products, and the fan 802 increases the air flow inside the carrier 6, blowing the water to quickly cover the entire surface of the glass products, evenly absorbing heat.

[0037] It should be noted that the device structure and drawings of the present utility model mainly describe the principle of the present utility model. On the basis of this design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described clearly. However, on the premise that those skilled in the art understand the principle of the above-mentioned utility model, the specific power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatically controlled by a controller, and the control circuit of the controller can be realized by simple programming by those skilled in the art;

[0038] The standard parts used therein can all be purchased from the market, and can also be customized according to the descriptions in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and for the components known to those skilled in the art, their structures and principles can all be learned by those skilled in the art through technical manuals or obtained through conventional experimental methods.

[0039] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mesh belt furnace cooling device for glass manufacturing, comprising a mesh belt furnace body (1), characterized in that: The bottom surface of the mesh belt furnace body (1) is fixedly connected to a support frame (2), a placement groove is provided on the surface of the support frame (2), a collection box (3) is arranged inside the placement groove, a filtering assembly (4) is overlapped inside the collection box (3), a circulation assembly (5) is fixedly connected to one side of the collection box (3), a bearing frame (6) is fixedly connected to the surface of the mesh belt furnace body (1), a cooling assembly (7) is fixedly connected to one side of the bearing frame (6), two through holes are provided on the surface of the bearing frame (6), and a blowing assembly (8) is fixedly connected inside the through holes.

2. A mesh belt furnace cooling device for glass manufacturing according to claim 1, characterized in that: The filter assembly (4) comprises a filter frame (401) overlapped inside the collection box (3), a filter membrane (402) is arranged inside the filter frame (401), an activated carbon layer (403) is overlapped on the surface of the filter membrane (402), and a sandstone layer (404) is overlapped on the surface of the activated carbon layer (403).

3. The mesh belt furnace cooling device for glass manufacturing according to claim 1, characterized in that: The circulation assembly (5) comprises a circulation pump (501) fixedly connected to one side of the collection box (3); an output end of the circulation pump (501) is connected through an output pipe (502); and one end of the output pipe (502) is connected through a cooling box (503).

4. A mesh belt furnace cooling device for glass manufacturing according to claim 3, characterized in that: The surface of the cooling box (503) is fixedly connected with heat dissipation fins (504), and the input end of the circulation pump (501) is connected to the interior of the collection box (3).

5. The mesh belt furnace cooling device for glass manufacturing according to claim 1, characterized in that: The cooling assembly (7) comprises a water pump (701) fixedly connected to one side of the support frame (6), the output end of the water pump (701) being connected through a delivery pipe (702), and one end of the delivery pipe (702) being connected through a connection pipe (703).

6. A mesh belt furnace cooling device for glass manufacturing according to claim 5, characterized in that: The surface of the connecting pipe (703) is connected through a plurality of shunt pipes (704), the bottom end of the shunt pipe (704) is fixedly connected to a plurality of nozzles (705), and the input end of the water pump (701) is connected through a circulation pipe to one end of the cooling box (503).

7. The mesh belt furnace cooling device for glass manufacturing according to claim 1, characterized in that: The blowing assembly (8) comprises a fan frame (801) fixedly connected to the inside of the through hole, the bottom surface of the fan frame (801) is fixedly connected to a fan (802), and the top surface of the fan frame (801) is fixedly connected to a dustproof net (803).

Citation Information

Patent Citations

  • Cooling device for discharging of mesh belt furnace

    CN218179596U