Aluminum-clad steel wire fracture detection device

Abstract

The utility model provides an aluminum-clad steel wire fracture detection device, which belongs to the field of aluminum-clad steel wires and comprises an operation table, a support is fixedly arranged on the operation table, an air cylinder is fixedly mounted on the support, a U-shaped frame is fixedly arranged at the output end of the air cylinder, and a stretching roller is rotatably arranged at the outer end of the inner side of the U-shaped frame; two fixing assemblies are arranged on the operation table, a transmission assembly is arranged between the two fixing assemblies, and each fixing assembly comprises two side plates, a fixing roller and a motor. According to the utility model, the fixing assembly and the stretching roller are arranged, the detection operation of the whole section of the steel wire is realized, the operation is simple and convenient, the quality of the steel wire is ensured, the qualified rate is improved, the wire guide assembly is also arranged, the steel wire can be uniformly wound on the fixing roller, the scattering is avoided, and the practicability is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum-clad steel wires, in particular to a breaking detection device for aluminum-clad steel wires. Background Art

[0002] A steel wire strength detection device with the application number CN202223083981.X includes a base and a slideway. The surface of the base is fixedly connected with the slideway. A detection device is arranged at the upper end of the slideway. The detection device includes a slide plate. The lower end of the connecting rod is fixedly connected with an electric telescopic rod, and the upper end of the connecting rod is fixedly connected with a tension meter. By manually adjusting the position of the support plate, pushing the first support rod to slide on the slideway, making the first support rod and the support plate close to each other, tightening the bolts of the first support rod and the second support rod for fixation, manually turning the second threaded rod, and the second threaded rod pushing the lower end of the second pressing plate to fit the steel wire for fixation, the strength of the steel wire is detected. Similarly, the steel wire is repeatedly detected at different positions, increasing the detection of different positions of the steel wire, avoiding quality problems, and improving the qualified rate of the steel wire.

[0003] Although the above technology can detect different positions of the steel wire, ensure no quality problems, and improve the qualified rate of the steel wire, before each section of detection, the steel wire needs to be loosened first, and after adjusting to the next section, the steel wire needs to be fixed again. The operation is complex and troublesome, time-consuming and laborious, reducing the work efficiency. Moreover, the detection area of the above technology for the steel wire is still limited, which is not convenient for detecting the entire section of the steel wire, reducing the accuracy. Summary of the Utility Model

[0004] In view of the deficiencies in the prior art, the utility model provides a breaking detection device for aluminum-clad steel wires.

[0005] An embodiment of the utility model provides a breaking detection device for aluminum-clad steel wires, including:

[0006] An operation table, on which a bracket is fixedly arranged, a cylinder is fixedly installed on the bracket, the output end of the cylinder is fixedly provided with a U-shaped frame, and a stretching roller is rotatably arranged at the outer end of the inner side of the U-shaped frame;

[0007] Two fixing components are arranged on the operation table, and a transmission component is arranged between the two fixing components. The fixing component includes two side plates, a fixing roller and a motor. The two side plates are fixedly arranged in parallel on the operation table. Rotating shafts are fixedly arranged at both ends of the fixing roller, and the two rotating shafts respectively penetrate through the side plates on the same side and are rotatably arranged. The motor is fixedly installed outside one of the side plates, and the output end of the motor is fixedly arranged on the rotating shaft on the same side. A wire passing hole is arranged through the fixing roller, a clamping groove is arranged at one end of the fixing roller, and a plurality of wedge-shaped teeth are fixedly arranged on the inner walls of both sides of the clamping groove.

[0008] Furthermore, it also includes a wire assembly, which includes a reciprocating screw rod, a moving block and two wire posts. Two support blocks are fixedly arranged in parallel on the operating table. One end of the reciprocating screw rod is rotatably arranged on the inner side of one of the support blocks. A round rod is fixedly arranged on the other end of the reciprocating screw rod. The round rod passes through the other support block and is rotatably arranged. The moving block is sleeved on the reciprocating screw rod, and the two wire posts are fixedly arranged in parallel on the top of the moving block.

[0009] Furthermore, the transmission assembly includes three sprockets and chains. The three sprockets are respectively fixedly arranged on the round rod and the outer ends of the two rotating shafts on the same side. The chain is sleeved on the three sprockets, and the three sprockets are connected and transmitted.

[0010] Furthermore, the inner fixed roller is arranged higher than the outer fixed roller, and the three sprockets are arranged non-collinearly.

[0011] Furthermore, the moving block is slidably arranged against the operating table, and the moving block is matched with the reciprocating screw rod.

[0012] Furthermore, support legs are fixedly arranged at the four corners of the bottom of the operating table, and a support plate is fixedly arranged between the four support legs.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. A fixed component and a stretching roller are set up. First, one end of the steel wire is fixed on the outer fixed roller and reeled. Then the other end of the steel wire passes through the inner side of the stretching roller and is fixed on the inner reeling roller. The stretching roller can pull the steel wire through the cylinder to detect whether it is broken. The two fixed rollers can rotate at the same time through the motor and chain to replace the wire segment for steel wire detection, thereby realizing the detection operation of the entire section of steel wire. The operation is simple and convenient, ensuring the quality of the steel wire and improving the qualified rate.

[0015] 2. A wire assembly is set up. The motor can drive the reciprocating screw to rotate through the fixed roller and the chain. The rotation of the reciprocating screw can drive the moving block to move back and forth. The moving block can drive the steel wire to swing back and forth for guidance through two wire columns, so that the steel wire is evenly wound on the fixed roller to avoid scattering, which increases practicality.

[0016] In summary, the utility model is provided with a fixed component and a stretching roller, which realizes the detection operation of the entire section of steel wire, and the operation is simple and convenient, which ensures the quality of the steel wire and improves the qualified rate. A conductor component is also provided, which can evenly wind the steel wire on the fixed roller to avoid scattering, thereby increasing practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1This is a perspective view of a breaking detection device for aluminum-clad steel wire in an embodiment of the present utility model.

[0018] Figure 2 This is a view of the fixing component in a breaking detection device for aluminum-clad steel wire in an embodiment of the present utility model.

[0019] Figure 3 This is a perspective view of the wire guiding component in a breaking detection device for aluminum-clad steel wire in an embodiment of the present utility model.

[0020] In the above-mentioned drawings: 1 operating platform, 2 side plates, 3 fixing rollers, 4 wire threading holes, 5 clamping grooves, 6 wedge-shaped teeth, 7 motor, 8 bracket, 9 cylinder, 10 U-shaped frame, 11 stretching rollers, 12 sprockets, 13 chains, 14 reciprocating lead screws, 15 moving blocks, 16 wire guiding columns. Detailed implementation manners

[0021] The technical solutions in the present utility model will be further described below with reference to the drawings and embodiments.

[0022] As Figures 1 - 3 shown, an embodiment of the present utility model provides a breaking detection device for aluminum-clad steel wire, including:

[0023] An operating platform 1, support legs are fixedly arranged at the four corners of the bottom of the operating platform 1, a support plate is fixedly arranged between the four support legs, a bracket 8 is fixedly arranged on the operating platform 1, a cylinder 9 is fixedly installed on the bracket 8, the output end of the cylinder 9 is fixedly provided with a U-shaped frame 10, the U-shaped frame 10 is slidably arranged in contact with the bracket 8, and a stretching roller 11 is rotatably arranged at the outer end of the inner side of the U-shaped frame 10;

[0024] Two fixing components are arranged on the operating platform 1. The fixing component includes two side plates 2, a fixing roller 3 and a motor 7. The two side plates 2 are fixedly arranged in parallel on the operating platform 1. Rotating shafts are fixedly arranged at both ends of the fixing roller 3, and the two rotating shafts respectively penetrate through the side plates 2 on the same side and are rotatably arranged. The motor 7 is fixedly installed outside one of the side plates 2, and the output end of the motor 7 is fixedly arranged on the rotating shaft on the same side. Only one motor 7 is required for the two fixing rollers 3. A wire threading hole 4 is arranged through the fixing roller 3, and the steel wire can be passed through. A clamping groove 5 is arranged at one end of the fixing roller 3, and a plurality of wedge-shaped teeth 6 are fixedly arranged on the inner walls on both sides of the clamping groove 5. The steel wire is clamped between the plurality of wedge-shaped teeth 6 in the clamping groove 5, and the plurality of wedge-shaped teeth 6 can clamp and fix the steel wire;

[0025] As Figure 1 shown, the inner fixing roller 3 is arranged higher than the outer fixing roller 3, and the heights of the two side plates 2 on both sides are also increased accordingly to adapt to the height of the fixing roller 3;

[0026] It further includes a wire assembly, which includes a reciprocating lead screw 14, a moving block 15 and two wire columns 16. Two support blocks are fixedly arranged in parallel on the operating table 1. One end of the reciprocating lead screw 14 is rotatably arranged inside one of the support blocks, and a round rod is fixedly arranged at the other end of the reciprocating lead screw 14. The round rod penetrates through the other support block and is rotatably arranged. The moving block 15 is sleeved on the reciprocating lead screw 14, and the moving block 15 is in sliding contact with the operating table 1, so that the moving block 15 can only slide on the operating table 1 and cannot rotate. The moving block 15 is arranged in cooperation with the reciprocating lead screw 14, so that when the reciprocating lead screw 14 rotates, it can drive the moving block 15 to move back and forth. Two wire columns 16 are fixedly arranged in parallel on the top of the moving block 15;

[0027] A transmission assembly is arranged between the two fixing assemblies. The transmission assembly includes three sprockets 12 and a chain 13. The three sprockets 12 are respectively fixedly arranged at the outer ends of the round rod and the two rotating shafts on the same side. The chain 13 is sleeved on the three sprockets 12. The three sprockets 12 are driven by the chain 13 among them. As Figure 1 shown, the three sprockets 12 are arranged in a non-collinear manner, so that the three sprockets 12 can be driven by the chain 13.

[0028] The detailed working process of the present utility model is as follows:

[0029] 1. Before use, the steel wire is wound first. The staff first passes the steel wire through the two wire columns 16, then through the wire passing holes 4 on the outer fixed roller 3, and clips it into the corresponding card slots 5 for fixation. Then the motor 7 is started to drive the corresponding fixed roller 3 to rotate, and the steel wire is wound. At the same time, the fixed roller 3 can drive the round rod and the reciprocating lead screw 14 to rotate through the chain 13. The rotation of the reciprocating lead screw 14 can drive the moving block 15 and the two wire columns 16 to move back and forth, guiding the steel wire so that the steel wire is evenly wound on the fixed roller 3;

[0030] 2. During detection, the staff first passes the wound steel wire through the inside of the two wire columns 16 and the stretching roller 11 in sequence, and fixes it on the inner fixed roller 3 in the same way. Then the motor 7 is started, and the two fixed rollers 3 are driven to rotate several circles through the chain 13 to tighten the steel wire on the inner fixed roller 3, and then the detection can be started to avoid pulling out the steel wire from the card slot 5 during detection;

[0031] 3. Drive the U-shaped frame 10 and the stretching roller 11 to move outward through the cylinder 9, then the steel wire can be pulled to detect whether the steel wire will break. If the steel wire breaks, the steel wire on the inner fixed roller 3 can be removed, and then the steel wire on the outer fixed roller 3 can be re-fixed on the inner fixed roller 3 for detection. If the steel wire does not break, the cylinder 9 can be controlled to relax the steel wire, and then the two fixed rollers 3 can be driven to rotate simultaneously by the motor 7. The outer fixed roller 3 relaxes the steel wire, and the inner fixed roller 3 tightens the steel wire. Replace the wire segment and continue the detection. At the same time, the two wire columns 16 can also guide the steel wire to avoid scattering. By performing the cycle, the detection operation of the entire section of the steel wire can be realized, ensuring the quality of the steel wire and improving the qualification rate.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.

Claims

1. A device for detecting the breakage of an aluminum-clad steel wire, characterized in that: include: An operating table (1), wherein a bracket (8) is fixedly arranged on the operating table (1), a cylinder (9) is fixedly mounted on the bracket (8), a U-shaped frame (10) is fixedly arranged at the output end of the cylinder (9), and a stretching roller (11) is rotatably arranged at the inner outer end of the U-shaped frame (10); The operating table (1) is provided with two fixed components, and a transmission component is provided between the two fixed components. The fixed component comprises two side plates (2), a fixed roller (3) and a motor (7). The two side plates (2) are fixedly provided on the operating table (1) in parallel. A rotating shaft is fixedly provided at both ends of the fixed roller (3). The two rotating shafts respectively penetrate the side plates (2) on the same side and are rotatably provided. The motor (7) is fixedly installed on the outside of one of the side plates (2). The output end of the motor (7) is fixedly provided on the rotating shaft on the same side. The fixed roller (3) penetrates the threading hole (4). A card slot (5) is provided on one end of the fixed roller (3). A plurality of wedge-shaped teeth (6) are fixedly provided on the inner walls on both sides of the card slot (5).

2. The aluminum clad steel wire breakage detection device according to claim 1, characterized in that: in: The invention also comprises a conductor assembly, the conductor assembly comprising a reciprocating screw rod (14), a moving block (15) and two conductor posts (16); two support blocks are fixedly arranged in parallel on the operating table (1); one end of the reciprocating screw rod (14) is rotatably arranged on the inner side of one of the support blocks; a round rod is fixedly arranged on the other end of the reciprocating screw rod (14); the round rod penetrates the other support block and is rotatably arranged; the moving block (15) is sleeved on the reciprocating screw rod (14); and the two conductor posts (16) are fixedly arranged in parallel on the top of the moving block (15).

3. The aluminum clad steel wire breakage detection device according to claim 2, characterized in that: in: The transmission assembly comprises three sprocket wheels (12) and a chain (13); the three sprocket wheels (12) are respectively fixedly arranged on the round rod and the outer ends of two rotating shafts on the same side; the chain (13) is sleeved on the three sprocket wheels (12); and the three sprocket wheels (12) are driven by the chain (13).

4. The aluminum clad steel wire breakage detection device according to claim 3, characterized in that: in: The inner fixed roller (3) is arranged higher than the outer fixed roller (3), and the three sprockets (12) are arranged in a non-collinear manner.

5. The aluminum clad steel wire breakage detection device according to claim 2, characterized in that: in: The moving block (15) is arranged to slide against the operating table (1), and the moving block (15) is arranged in cooperation with the reciprocating screw rod (14).

6. The aluminum clad steel wire breakage detection device according to claim 1, characterized in that: in: Support legs are fixedly arranged at the four corners of the bottom of the operating table (1), and support plates are fixedly arranged between the four support legs.

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