Low-loss multi-strand insulated wire

By designing a multi-stranded insulated wire connecting the regular hexagonal center copper wire core and the straight edge, the problems of loose internal structure and high loss of existing multi-stranded insulated wire are solved, and a tighter structure and lower loss are achieved.

CN222995110UActive Publication Date: 2025-06-17东莞市广鼎电子科技有限公司
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Patent Information

Application Number
CN202421687218.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-06-17
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The existing multi-strand insulated wires have gaps after the copper wire is twisted, resulting in loose internal structure, high loss and large cross-sectional area.

Method used

A low-loss multi-strand insulated wire is designed, with the central copper wire core in a regular hexagonal shape. The six copper wire cores are connected to the central copper wire core with straight edges and are wrapped with an insulating layer. The copper wire core part is distributed between enameled wire and bare copper wire.

Benefits of technology

Through this structural design, the gap after the copper wire is twisted is avoided, the tightness of the internal structure is improved, the loss is reduced, and the cross-sectional area and outer diameter of the insulated wire are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a low-loss multi-strand insulated wire, comprising a central copper wire core; the first copper wire core is arranged on the first side of the central copper wire core; the second copper wire core is arranged on the second side of the central copper wire core; the third copper wire core is arranged on the third side of the central copper wire core; the fourth copper wire core is arranged on the fourth side of the central copper wire core; the fifth copper wire core is arranged on the fifth side of the central copper wire core; the sixth copper wire core is arranged on the sixth side of the central copper wire core; the first insulating layer is arranged outside all the copper wire cores in a surrounding manner; wherein the central copper wire core, the first copper wire core, the third copper wire core and the fifth copper wire core are enameled wires, and the second copper wire core, the fourth copper wire core and the sixth copper wire core are bare copper wires. Through the above mode, no gap exists in the middle after the plurality of copper wires in the insulated wire disclosed by the utility model are twisted, the internal structure is compact, the loss is low, the area of the cross section of the insulated wire is relatively small, the passing current is larger, the frequency is higher, the heat dissipation effect is better, and the copper loss is lower.
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Description

Technical Field

[0001] The utility model relates to the technical field of insulated wires, in particular to a low-loss multi-strand insulated wire. Background Technique

[0002] Insulated wires are widely used, such as in television stations, hospitals, cinemas, commercial buildings, subways, tunnels, railways, airports, stations, large public sports venues, large supermarkets, high-rise buildings, military facilities, coal mines, chemical industries, medicine, steel, metallurgy, ships, civil use, etc.

[0003] The multi-strand insulated wire is a kind of insulated wire, which is composed of multiple copper wires stranded together, having high electrical conductivity and can withstand a larger current. However, as Figure 1 shown, the multiple copper wires inside the multi-strand wire are all circular in shape. After the multiple copper wires are stranded, there will be gaps in the middle, resulting in a relatively loose internal structure. At the same time, the cross-sectional area of the multi-strand wire is also relatively larger. Content of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] In view of the deficiencies of the prior art, the utility model provides a low-loss multi-strand insulated wire, which can solve the above technical problems.

[0006] (2) Technical Solutions

[0007] To solve the above technical problems, the utility model provides the following technical solutions: A low-loss multi-strand insulated wire, characterized by comprising: a central copper wire core, in a regular hexagon shape; a first copper wire core, arranged on the first side of the central copper wire core; a second copper wire core, arranged on the second side of the central copper wire core; a third copper wire core, arranged on the third side of the central copper wire core; a fourth copper wire core, arranged on the fourth side of the central copper wire core; a fifth copper wire core, arranged on the fifth side of the central copper wire core; a sixth copper wire core, arranged on the sixth side of the central copper wire core; a first insulating layer, arranged around the central copper wire core, the first copper wire core, the second copper wire core, the third copper wire core, the fourth copper wire core, the fifth copper wire core and the sixth copper wire core; wherein, the central copper wire core, the first copper wire core, the third copper wire core and the fifth copper wire core are enameled wires, and the second copper wire core, the fourth copper wire core and the sixth copper wire core are bare copper wires.

[0008] Further, the side of the first copper wire core connected to the first side of the central copper wire core is a straight side, the side of the second copper wire core connected to the second side of the central copper wire core is a straight side, the side of the third copper wire core connected to the third side of the central copper wire core is a straight side, the side of the fourth copper wire core connected to the fourth side of the central copper wire core is a straight side, the side of the fifth copper wire core connected to the fifth side of the central copper wire core is a straight side, and the side of the sixth copper wire core connected to the sixth side of the central copper wire core is a straight side.

[0009] Further, the connecting sides of any two adjacent ones among the first copper wire core, the second copper wire core, the third copper wire core, the fourth copper wire core, the fifth copper wire core, and the sixth copper wire core are straight sides.

[0010] Further, it further includes: a second insulating layer, which is disposed around the first insulating layer.

[0011] Further, it further includes: a third insulating layer, which is disposed around the second insulating layer.

[0012] Further, the first insulating layer, the second insulating layer, and the third insulating layer are formed by one of an ETFE material layer, an FEP material layer, a PFA material layer, a PPS material layer, and a PEEK material layer.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, the present utility model provides a low-loss multi-strand insulated wire, having the following beneficial effects: The low-loss multi-strand insulated wire disclosed by the present utility model includes: a central copper wire core, which is in a regular hexagon shape; a first copper wire core, which is disposed on the first side of the central copper wire core; a second copper wire core, which is disposed on the second side of the central copper wire core; a third copper wire core, which is disposed on the third side of the central copper wire core; a fourth copper wire core, which is disposed on the fourth side of the central copper wire core; a fifth copper wire core, which is disposed on the fifth side of the central copper wire core; a sixth copper wire core, which is disposed on the sixth side of the central copper wire core; a first insulating layer, which is disposed around the central copper wire core, the first copper wire core, the second copper wire core, the third copper wire core, the fourth copper wire core, the fifth copper wire core, and the sixth copper wire core; wherein, the central copper wire core, the first copper wire core, the third copper wire core, and the fifth copper wire core are enameled wires, and the second copper wire core, the fourth copper wire core, and the sixth copper wire core are bare copper wires. By the above method, there will be no gaps in the middle after the multiple copper wires in the low-loss multi-strand insulated wire disclosed by the present utility model are stranded, making the internal structure relatively compact, with low loss, and at the same time, the cross-sectional area of the insulated wire is relatively small and the outer diameter is small. Description of the Drawings

[0015] Figure 1 It is a schematic structural diagram of a traditional multi-strand insulated wire on the market;

[0016] Figure 2 This is a schematic structural diagram of the low-loss multi-strand insulated wire of the present utility model. Specific embodiments

[0017] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0018] As Figure 2 shown, the low-loss multi-strand insulated wire disclosed by the present utility model includes a central copper wire core 10, a first copper wire core 11, a second copper wire core 12, a third copper wire core 13, a fourth copper wire core 14, a fifth copper wire core 15, a sixth copper wire core 16 and a first insulating layer 17.

[0019] The central copper wire core 10 is in a regular hexagon shape.

[0020] The first copper wire core 11 is arranged on the first side of the central copper wire core 10.

[0021] The second copper wire core 12 is arranged on the second side of the central copper wire core 10.

[0022] The third copper wire core 13 is arranged on the third side of the central copper wire core 10.

[0023] The fourth copper wire core 14 is arranged on the fourth side of the central copper wire core 10.

[0024] The fifth copper wire core 15 is arranged on the fifth side of the central copper wire core 10.

[0025] The sixth copper wire core 16 is arranged on the sixth side of the central copper wire core 10.

[0026] The first insulating layer 17 is arranged around the central copper wire core 10, the first copper wire core 11, the second copper wire core 12, the third copper wire core 13, the fourth copper wire core 14, the fifth copper wire core 15 and the sixth copper wire core 16.

[0027] In this embodiment, the central copper wire core 10, the first copper wire core 11, the third copper wire core 13 and the fifth copper wire core 15 are enameled wires, and among them, the second copper wire core 12, the fourth copper wire core 14 and the sixth copper wire core 16 are bare copper wires, so that each copper wire core does not interfere with each other.

[0028] Preferably, the side of the first copper wire core 11 connected to the first side of the central copper wire core 10 is a straight side, the side of the second copper wire core 12 connected to the second side of the central copper wire core 10 is a straight side, the side of the third copper wire core 13 connected to the third side of the central copper wire core 10 is a straight side, the side of the fourth copper wire core 14 connected to the fourth side of the central copper wire core 10 is a straight side, the side of the fifth copper wire core 15 connected to the fifth side of the central copper wire core 10 is a straight side, and the side of the sixth copper wire core 16 connected to the sixth side of the central copper wire core 10 is a straight side, so that there are no gaps between the connections of the copper wire cores.

[0029] It should be understood that the lengths of the sides of the first copper wire core 11, the second copper wire core 12, the third copper wire core 13, the fourth copper wire core 14, the fifth copper wire core 15, and the sixth copper wire core 16 connected to the central copper wire core 10 are all equal, and the length of the side of the copper wire core connected to the central copper wire core 10 is equal to the first side of the central copper wire core 10. The inner hole of the first insulating layer 17 is circular, and the sides of the first copper wire core 11, the second copper wire core 12, the third copper wire core 13, the fourth copper wire core 14, the fifth copper wire core 15, and the sixth copper wire core 16 in contact with the inner wall of the inner hole of the first insulating layer 17 are arc-shaped, so that the connection is compact.

[0030] Furthermore, the connecting sides of two adjacent ones among the first copper wire core 11, the second copper wire core 12, the third copper wire core 13, the fourth copper wire core 14, the fifth copper wire core 15, and the sixth copper wire core 16 are straight sides, so that there are no gaps between the connections of the copper wire cores.

[0031] It should be understood that since the connection between the central copper wire core 10 and each copper wire core is a straight side, and the connecting sides of two adjacent copper wire cores are straight sides, it is not easy to have gaps between the connections of the copper wire cores, making the internal structure relatively compact, with low loss. At the same time, the cross-sectional area of the entire insulated wire is relatively small and the outer diameter is small.

[0032] In this embodiment, the low-loss multi-strand wire insulated wire further includes a second insulating layer 18, and the second insulating layer is disposed around the first insulating layer 17.

[0033] Furthermore, the low-loss multi-strand wire insulated wire further includes a third insulating layer 19, and the third insulating layer 19 is disposed around the second insulating layer 18.

[0034] In this embodiment, the first insulating layer 17, the second insulating layer 18, and the third insulating layer 19 are formed by one of an ETFE material layer, an FEP material layer, a PFA material layer, a PPS material layer, and a PEEK material layer.

[0035] It should be noted that the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, such that a process, method, article or apparatus comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or apparatus. Without further limitation, an element defined by the phrase "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.

[0036] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A low-loss multi-strand insulated wire, characterized in that: include: The central copper wire core is in the shape of a regular hexagon; A first copper wire core is arranged on a first side of the central copper wire core; A second copper wire core is arranged on a second side of the central copper wire core; A third copper wire core is arranged on a third side of the central copper wire core; a fourth copper wire core, arranged on a fourth side of the central copper wire core; a fifth copper wire core, arranged on a fifth side of the central copper wire core; a sixth copper wire core, arranged on a sixth side of the central copper wire core; A first insulating layer is disposed around the central copper wire core, the first copper wire core, the second copper wire core, the third copper wire core, the fourth copper wire core, the fifth copper wire core and the sixth copper wire core; Among them, the central copper wire core, the first copper wire core, the third copper wire core and the fifth copper wire core are enameled wires, and the second copper wire core, the fourth copper wire core and the sixth copper wire core are bare copper wires.

2. The low-loss multi-strand insulated wire according to claim 1, characterized in that: The side connecting the first copper wire core and the first side of the central copper wire core is a straight line side, the side connecting the second copper wire core and the second side of the central copper wire core is a straight line side, the side connecting the third copper wire core and the third side of the central copper wire core is a straight line side, the side connecting the fourth copper wire core and the fourth side of the central copper wire core is a straight line side, the side connecting the fifth copper wire core and the fifth side of the central copper wire core is a straight line side, and the side connecting the sixth copper wire core and the sixth side of the central copper wire core is a straight line side.

3. The low-loss multi-strand insulated wire according to claim 2, characterized in that: The connecting edges of two adjacent ones of the first copper wire core, the second copper wire core, the third copper wire core, the fourth copper wire core, the fifth copper wire core and the sixth copper wire core are straight line edges.

4. The low-loss multi-strand insulated wire according to claim 1, characterized in that: Also includes: The second insulating layer is arranged around the first insulating layer.

5. The low-loss multi-strand insulated wire according to claim 4, characterized in that: Also includes: The third insulating layer is arranged around the second insulating layer.

6. The low-loss multi-strand insulated wire according to claim 5, characterized in that: The first insulating layer, the second insulating layer and the third insulating layer are formed of one of an ETFE material layer, a FEP material layer, a PFA material layer, a PPS material layer and a PEEK material layer.