Hot air deblocking machine for black tea processing

Abstract

The utility model belongs to the technical field of deblocking machines, and discloses a hot air deblocking machine for black tea processing, which comprises a support frame, spring rods fixedly mounted at four corners of the upper surface of the support frame, a vibrating mechanism fixedly mounted at the tops of the plurality of spring rods, and a cover plate fixedly mounted on the right side of the upper surface of the vibrating mechanism, according to the hot air deblocking machine for black tea processing, deblocked black tea is put into the deblocking mechanism, the deblocked black tea is divided into a plurality of small pieces of black tea through the deblocking mechanism, the small pieces of black tea enter the upper surface of the vibration mechanism through the deblocking mechanism, the small pieces of black tea enter the vibration mechanism through the vibration mechanism, and the small pieces of black tea enter the vibration mechanism through the vibration mechanism. Small black tea blocks are deblocked through work of a vibration motor, the deblocking efficiency of the equipment is improved by setting two deblocking processes, meanwhile, in the deblocking process, hot air passing through a vibration mechanism enters a cover plate, enters a connecting pipe through the cover plate and then enters a deblocking mechanism through the connecting pipe, and waste heat is recycled.

Description

Technical Field

[0001] The utility model belongs to the technical field of block breaker, and particularly relates to a hot air block breaker for black tea processing. Background Technique

[0002] The block breaker used in the black tea production process is a machine specifically designed to break up and disperse the tea lumps that may form during processing or drying. These lumps may form due to the humidity, temperature change or stacking pressure of the tea. If not handled, they may affect the quality of the tea and the efficiency of subsequent processes. The working principle of the block breaker is usually to use rotating blades, combs or drums to break up the lumped tea into smaller particles or strands by mechanical force, so as to ensure the uniformity and consistency of the tea. This helps to improve the quality of the tea, because uniform tea is easier to further process, such as fermentation, baking, etc., and can also ensure better appearance and taste when the tea is packaged and sold.

[0003] For example, a hot air tea block breaker with the publication number CN209473516U includes a bracket, a block breaking cylinder and a housing. The block breaking cylinder is a hollow cylindrical body with openings at both ends. Its front end is provided with a feed hopper, and its rear end is provided with a discharge hopper. Both ends of the block breaking cylinder are rotatably connected to the upper end of the bracket. The housing is sleeved on the middle and rear sections of the block breaking cylinder and is fixed to the bracket. The block breaking cylinder is driven by a motor fixed to the bracket to rotate relative to the housing. Fine holes are provided on the cylinder wall of the block breaking cylinder covered by the housing. A hot air device is arranged below the front section of the block breaking cylinder. A cavity is arranged between the lower part of the housing and the block breaking cylinder. The air inlet of the hot air device is arranged outside the cavity, and the air outlet is arranged inside the cavity. By arranging a hot air device below the block breaking cylinder to provide hot air for the block breaking cylinder, the tea juice in the tea can be quickly discharged, the block breaking effect is good, and the efficiency is high. And the setting position of the hot air device enables the tea after block breaking to automatically discharge, the discharge efficiency is high, and it is not easy to produce fragments;

[0004] This block breaker only sets a single drum block breaking process during the block breaking process, and there is a problem of incomplete block breaking. At the same time, this block breaker uses hot air to assist block breaking, but the hot air is directly discharged after blowing on the black tea. On the one hand, the utilization rate of waste heat is relatively low, and on the other hand, the direct discharge of hot air is easy to cause pollution. In order to solve the above problems, a hot air block breaker for black tea processing is proposed. Content of the Utility Model

[0005] The purpose of the utility model is to provide a hot air block breaker for black tea processing to solve the above problems, including:

[0006] Support frame, on the upper surface of which spring rods are fixedly installed at the four corners, a vibration mechanism is fixedly installed at the top of a plurality of the spring rods, an electric heating blower is fixedly installed on the outer wall of one side of the vibration mechanism, and a block releasing mechanism is fixedly installed on the left side of the upper surface of the vibration mechanism;

[0007] Cover plate, which is fixedly installed on the right side of the upper surface of the vibration mechanism, a connecting pipe is welded on the top of the cover plate, and the connecting pipe is fixedly installed on the outer wall of one side of the block releasing mechanism away from the cover plate.

[0008] Through the above technical solution, the broken black tea is put into the block releasing mechanism. The block releasing mechanism divides the broken black tea into multiple small pieces of black tea. The small pieces of black tea enter the upper surface of the vibration mechanism through the block releasing mechanism. The vibration motor works to break the small pieces of black tea. By setting two block releasing processes, the block releasing efficiency of the equipment is improved. At the same time, during the block releasing process, the electric heating blower works to generate hot air and enter the vibration mechanism. The hot air evaporates the moisture in the broken black tea to improve the block releasing efficiency. The hot air passing through the vibration mechanism enters the cover plate, then enters the connecting pipe through the cover plate, and then enters the block releasing mechanism through the connecting pipe to recycle the waste heat.

[0009] In a preferred embodiment, a vibration motor is fixedly installed on one side of the bottom of the vibration mechanism.

[0010] In a preferred embodiment, a discharge port is fixedly installed at the lower right end of the vibration mechanism.

[0011] Through the above technical solution, the black tea broken by the vibration mechanism is discharged through the discharge port.

[0012] In a preferred embodiment, the block releasing mechanism further includes a connecting frame, a main housing is fixedly installed on one side of the upper surface of the connecting frame, a crushing roller is rotatably connected inside the main housing, a motor is fixedly installed on the other side of the upper surface of the connecting frame, and a transmission belt is arranged between one side of the motor and one side of the crushing roller.

[0013] Through the above technical solution, when the lumped black tea is put into the main housing, the motor works to drive the crushing roller to rotate, and the high-speed rotating crushing roller decomposes the lumped black tea into several small pieces of black tea.

[0014] In a preferred embodiment, a ventilation net is fixedly installed inside the vibration mechanism.

[0015] Through the above technical solution, the hot air can directly contact the black tea through the ventilation net.

[0016] In a preferred embodiment, an observation window is arranged on one side of the upper surface of the cover plate.

[0017] Through the above technical solution, the block releasing situation of the black tea is observed through the observation window.

[0018] In a preferred embodiment, mounting seats are welded to the four corners of the bottom of the support frame, and a plurality of threaded holes are provided on the outer wall of the mounting seat.

[0019] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present utility model are as follows: The present utility model provides a hot air block breaker for black tea processing.

[0020] Put the block-broken black tea into the inside of the block-breaking mechanism. The block-breaking mechanism divides the block-broken black tea into multiple small pieces of black tea. The small pieces of black tea enter the upper surface of the vibration mechanism through the block-breaking mechanism. The vibration motor works to break the small pieces of black tea. By setting two block-breaking processes, the block-breaking efficiency of the equipment is improved. At the same time, during the block-breaking process, the electric heating blower works to generate hot air and enter the inside of the vibration mechanism, so that the hot air evaporates the moisture in the block-broken black tea to improve the block-breaking efficiency. The hot air passing through the vibration mechanism enters the inside of the cover plate, and the hot air enters the connecting pipe through the cover plate, and then enters the inside of the block-breaking mechanism through the connecting pipe to recycle the waste heat. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a structural schematic diagram of the present utility model;

[0022] Figure 2 is a structural schematic diagram of the vibration mechanism in the present utility model;

[0023] Figure 3 is a structural schematic diagram of the block-breaking mechanism in the present utility model.

[0024] Reference numerals in the drawings: 1 - support frame; 2 - spring rod; 3 - vibration mechanism; 4 - electric heating blower; 5 - cover plate; 6 - block-breaking mechanism; 7 - connecting pipe; 8 - ventilation net; 9 - vibration motor; 10 - discharge port; 11 - connecting frame; 12 - main housing; 13 - crushing roller; 14 - motor; 15 - observation window. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0026] The following will be combined with Figures 1-3 A detailed description will be given of a hot air block breaker for black tea processing according to an embodiment of the present utility model.

[0027] Embodiment:

[0028] A hot air lump breaker for black tea processing, comprising:

[0029] A support frame 1, with spring rods 2 fixedly installed at the four corners of its upper surface. At the four corners of the bottom of the support frame 1, mounting seats are welded, and a plurality of threaded holes are provided on the outer wall of the mounting seats. At the tops of the plurality of spring rods 2, a vibration mechanism 3 is fixedly installed. On the left side of the upper surface of the vibration mechanism 3, a lump breaking mechanism 6 is fixedly installed. The lump breaking mechanism 6 further includes a connecting frame 11. On one side of the upper surface of the connecting frame 11, a main housing 12 is fixedly installed. Inside the main housing 12, a crushing roller 13 is rotatably connected. On the other side of the upper surface of the connecting frame 11, a motor 14 is fixedly installed. A transmission belt is arranged between one side of the motor 14 and one side of the crushing roller 13. When the lumped black tea is put into the main housing 12, the motor 14 works to drive the crushing roller 13 to rotate, and the high-speed rotating crushing roller 13 decomposes the lumped black tea into several small pieces of black tea.

[0030] On one side of the bottom of the vibration mechanism 3, a vibration motor 9 is fixedly installed. On the outer wall of one side of the vibration mechanism 3, an electric heating blower 4 is fixedly installed. Inside the vibration mechanism 3, a ventilation net 8 is fixedly installed. The hot air can directly contact the black tea through the ventilation net 8. At the lower right end of the right side of the vibration mechanism 3, a discharge port 10 is fixedly installed. The black tea after being lumped by the vibration mechanism 3 is discharged through the discharge port 10. The small pieces of black tea enter the upper surface of the vibration mechanism 3 through the lump breaking mechanism 6. The small pieces of black tea are lumped by the work of the vibration motor 3. By setting two lump breaking processes, the lump breaking efficiency of the equipment is improved;

[0031] A cover plate 5, which is fixedly installed on the upper right side of the vibration mechanism 3. On one side of the upper surface of the cover plate 5, an observation window 15 is provided. The lump breaking situation of the black tea is observed through the observation window 15. At the top of the cover plate 5, a connecting pipe 7 is welded. The side of the connecting pipe 7 far away from the cover plate 5 is fixedly installed on the outer wall of one side of the lump breaking mechanism 6. The electric heating blower 4 works to generate hot air and enter the inside of the vibration mechanism 3, so that the hot air evaporates the moisture in the lumped black tea to improve the lump breaking efficiency. The hot air passing through the vibration mechanism 3 enters the inside of the cover plate 5. The hot air enters the connecting pipe 7 through the cover plate 5, and then enters the inside of the lump breaking mechanism 6 through the connecting pipe 7 to recycle the waste heat.

[0032] Working principle:

[0033] Put the unblocked black tea into the interior of the unblocking mechanism 6. The unblocked black tea is divided into multiple small pieces of black tea by the unblocking mechanism 6. The small pieces of black tea enter the upper surface of the vibrating mechanism 3 through the unblocking mechanism 6. The small pieces of black tea are unblocked by the operation of the vibration motor 3. By setting two unblocking processes, the unblocking efficiency of the equipment is improved. At the same time, during the unblocking process, the electric heating blower 4 operates to generate hot air and enter the interior of the vibrating mechanism 3, so that the hot air evaporates the moisture in the unblocked black tea to improve the unblocking efficiency. The hot air passing through the vibrating mechanism 3 enters the interior of the cover plate 5, and the hot air enters the connecting pipe 7 through the cover plate 5, and then enters the interior of the unblocking mechanism 6 through the connecting pipe 7 to recycle the waste heat.

[0034] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A hot air deblocking machine for black tea processing, characterized in that: include: A support frame (1) is provided with spring rods (2) fixedly mounted at four corners of its upper surface, a plurality of spring rods (2) are fixedly mounted with a vibration mechanism (3) on the top, an electric heating fan (4) is fixedly mounted on an outer wall of one side of the vibration mechanism (3), and a deblocking mechanism (6) is fixedly mounted on the left side of the upper surface of the vibration mechanism (3); A cover plate (5) is fixedly mounted on the right side of the upper surface of the vibration mechanism (3); a connecting pipe (7) is welded on the top of the cover plate (5); and the connecting pipe (7) is fixedly mounted on the outer wall of one side of the deblocking mechanism (6) on the side away from the cover plate (5).

2. A hot air deblocking machine for black tea processing as claimed in claim 1, characterized in that: A vibration motor (9) is fixedly mounted on one side of the bottom of the vibration mechanism (3).

3. The hot air deblocking machine for black tea processing as claimed in claim 1, characterized in that: A discharge port (10) is fixedly mounted on the lower right end of the vibration mechanism (3).

4. The hot air deblocking machine for black tea processing as claimed in claim 1, characterized in that: The deblocking mechanism (6) further comprises a connecting frame (11), a main housing (12) being fixedly mounted on one side of the upper surface of the connecting frame (11), a crushing roller (13) being rotatably connected inside the main housing (12), a motor (14) being fixedly mounted on the other side of the upper surface of the connecting frame (11), and a transmission belt being arranged between one side of the motor (14) and one side of the crushing roller (13).

5. The hot air deblocking machine for black tea processing as claimed in claim 1, characterized in that: A breathable net (8) is fixedly installed inside the vibration mechanism (3).

6. The hot air deblocking machine for black tea processing according to claim 1, characterized in that: An observation window (15) is provided on one side of the upper surface of the cover plate (5).

7. The hot air deblocking machine for black tea processing according to claim 1, characterized in that: The four corners of the bottom of the support frame (1) are welded with mounting seats, and the outer wall of the mounting seat is provided with a plurality of threaded holes.

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