Slag sorting machine

By introducing magnetic control, swing and laying components into the slag separator, the existing magnetic separator has solved the problem of incomplete control of tailings quality and sorting in existing magnetic separators, achieving more efficient slag separating effects.

CN222998936UActive Publication Date: 2025-06-20HEBEI UNIV OF SCI & TECH
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Patent Information

Application Number
CN202421801365.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-06-20
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

When existing magnetic separators deal with different types of slag, it is difficult to control the quality of tailings, and the sorting is not thorough, resulting in low magnetic separating efficiency.

Method used

A slag sorter is designed, including magnetic control components, swing components and laying components. The magnetic force control component can adjust the size of the magnetic force. The swinging component makes the slag fully roll through reciprocating swings, and the laying component eliminates the slag that cannot be adsorbed through automatic sweep.

Benefits of technology

By adjusting the magnetic force, the sorting efficiency is improved, the tailings grade is reduced, and the concentrate recovery is improved; the swinging parts ensure the uniformity of magnetic separation, and the flattening parts solve the problem of incomplete sorting, which significantly improves the sorting effect of the magnetic separator.

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Abstract

The utility model discloses a slag sorting machine. The slag sorting machine comprises a sorting groove and a fixed base. The flattening component is fixedly arranged on the side wall of the separation groove, the flattening component can automatically reciprocate at the separation groove when the separation groove swings, and in order to solve the problem that in the prior art, a common magnetic separator is inconvenient to control the separation efficiency for different slag, a magnetic force control component is designed; the magnetic force can be controlled through the magnetic force control component, so that the separation efficiency of the magnetic separator can be improved, the tailing grade can be reduced and the concentrate recovery rate can be improved by adjusting the magnetic force, and further the problems that in the prior art, in the magnetic separation process, slag is accumulated at part of positions of a magnetic suction plate, the magnetic suction effect is reduced, and the magnetic separation efficiency is reduced are solved. In order to solve the problem that the magnetic separation efficiency is reduced in the prior art, the swing component is designed, slag subjected to magnetic separation can be fully rolled through the swing component, and magnets can be uniformly subjected to magnetic separation.
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Description

Technical Field

[0001] This application relates to the technical field of slag separation, especially slag separators. Background Art

[0002] Slag separation is an important industrial process aimed at separating different components of slag according to the physical and chemical properties of different minerals in the slag. Among them, magnetic separation is a common separation method, which is suitable for the separation of minerals with magnetic differences. If the slag contains magnetic minerals, a magnetic separator can be used to separate them.

[0003] In the existing patent document "CN209577012U Slag Magnetic Separator", a slag magnetic separator is disclosed. Although this slag magnetic separator can separate slag, for different types of slag, it is difficult to control the quality of tailings with a single fixed magnetic attraction. At the same time, during the magnetic separation process, after the adsorbable slag is adsorbed and fixed, some non-adsorbable slag will get stuck at the fixed slag, resulting in incomplete subsequent separation.

[0004] That is, the existing technology has the following technical problems: ordinary magnetic separators are not convenient for controlling the quality of tailings and incomplete separation. Therefore, a slag separator is proposed for the above problems. Summary of the Invention

[0005] In this embodiment, a slag separator is provided to solve the problems in the existing technology that ordinary magnetic separators are not convenient for controlling the quality of tailings and incomplete separation.

[0006] According to one aspect of the present application, a slag separator is provided. The slag separator includes:

[0007] A separation tank, at the bottom surface of the separation tank, a magnetic force control component is fixedly arranged, and the magnetic force control component can adjust the magnitude of the magnetic force for magnetic separation;

[0008] A fixed base, on the upper surface of the fixed base, a swinging component is fixedly arranged, the top end of the swinging component is fixedly connected to the bottom surface of the separation tank, and the swinging component can make the separation tank swing reciprocally;

[0009] A leveling component, the leveling component is fixedly arranged at the side wall of the separation tank, and the leveling component can automatically move reciprocally at the separation tank when the separation tank swings.

[0010] Furthermore, the separation tank includes a tank plate and side plates. The side of the tank plate extends with side plates, and outlets are arranged on both sides of the side plates. The tank plate is made of an adsorbable metal material.

[0011] Further, the magnetic control component includes an adjusting plate, guide holes, guide rods, fixed circular seats, threaded rods, rotating handles, and magnetic plates. The adjusting plate is disposed at the bottom surface of the sorting tank. Guide holes are formed at the four corners of the adjusting plate, and guide rods are slidably connected to the guide holes. The top ends of the guide rods are fixedly connected to the bottom surface of the sorting tank.

[0012] Further, a threaded rod is threadedly connected to the middle position of the adjusting plate. A fixed circular seat is rotatably connected to the top end of the threaded rod. The fixed circular seat is fixedly connected to the bottom surface of the sorting tank. A rotating handle is fixedly arranged at the bottom end of the threaded rod.

[0013] Further, a plurality of magnetic plates are fixedly connected to the upper surface of the adjusting plate.

[0014] Further, the swinging component includes a connecting frame, a supporting frame, a fixed footrest, a rotating disk, a servo motor, a swing arm, and a connecting footrest. The supporting frame is fixedly arranged at the bottom surface of the fixed base. One end of the connecting frame is rotatably connected to the top end of the supporting frame. The other end of the connecting frame is fixedly connected to the bottom surface of the sorting tank.

[0015] Further, a fixed footrest is fixedly connected to the upper surface of the fixed base. A rotating disk is rotatably connected to the side wall of the upper end of the fixed footrest. One end of the swing arm is rotatably connected to the side wall of the rotating disk. The other end of the swing arm is rotatably connected to one end of the connecting footrest. The other end of the connecting footrest is fixedly connected to the bottom surface of the sorting tank.

[0016] Further, a servo motor is fixedly installed on the side wall of the fixed footrest. The end of the output shaft of the servo motor is fixedly connected to the central axis of the rotating disk.

[0017] Further, the leveling component includes fixed side frames, fixed rods, movable sleeves, fixed cross plates, and nylon brushes. The fixed side frames are fixedly arranged on the two side walls of the side plates. Fixed rods are fixedly connected to the fixed side frames. Movable sleeves are slidably connected to both of the fixed rods. Rubber gaskets are fixedly arranged on both sides of the movable sleeves.

[0018] Further, a fixed cross plate is fixedly connected between the top ends of the two movable sleeves. A connecting plate is fixedly connected to the bottom surface of the fixed cross plate. A nylon brush is fixedly connected to the bottom surface of the connecting plate. The nylon brush extends to the trough plate.

[0019] Through the above embodiments of the present application, in order to solve the problem in the prior art that for ordinary magnetic separators, it is not easy to control the separation efficiency for different slag, the present application designs a magnetic force control component. Through the magnetic force control component, the magnitude of the magnetic force can be controlled, so that by adjusting the magnitude of the magnetic force, the separation efficiency of the magnetic separator can be improved, the tailing grade can be reduced, and the concentrate recovery rate can be increased. Further, in order to solve the problem in the prior art that during the magnetic separation process, the slag accumulates at some positions of the magnetic adsorption plate, resulting in a decrease in the magnetic adsorption effect and a reduction in the magnetic separation efficiency, the present application designs a swinging component. Through the swinging component, the slag for magnetic separation can be fully rolled, so that the magnetic stones can perform magnetic separation evenly. In order to solve the problem in the prior art that after the magnetic separator adsorbs the slag, some un-adsorbable slag gets stuck in the slag, resulting in incomplete separation, the present application further designs a paving component. Through the paving component, during the separation process, the slag can be automatically swept, so that the un-adsorbable slag is swept off from the adsorbable slag, enabling the slag to be fully separated. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following-described drawings are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0021] Figure 1 Schematic diagram of the overall structure of an embodiment of the present application;

[0022] Figure 2 Schematic diagram of the side structure of an embodiment of the present application;

[0023] Figure 3 Schematic diagram of the structure of the separation tank of an embodiment of the present application;

[0024] Figure 4 Schematic diagram of the connection of the magnetic force control component of an embodiment of the present application;

[0025] Figure 5 Overall schematic diagram of the magnetic force control component of an embodiment of the present application;

[0026] Figure 6 Schematic diagram of the connection of the swinging component of an embodiment of the present application;

[0027] Figure 7 Schematic diagram of the connection of the paving component of an embodiment of the present application;

[0028] Figure 8 Overall structure schematic diagram of the paving component of an embodiment of the present application.

[0029] In the figure:

[0030] Sorting tank 1, tank plate 101, side plate 102, outlet 103;

[0031] Fixed base 2;

[0032] Magnetic control component 3, adjusting plate 301, guiding hole 302, guiding rod 303, fixed circular seat 304, threaded rod 305, rotating handle 306, magnetic plate 307;

[0033] Swing component 4, connecting frame 401, support frame 402, fixed footrest 403, rotating disk 404, servo motor 405, swing arm 406, connecting footrest 407;

[0034] Paving component 5, fixed side frame 501, fixed rod 502, moving sleeve 503, rubber washer 504, fixed cross plate 505, connecting plate 506, nylon brush 507. Detailed implementation manners

[0035] In order to enable those skilled in the art of the present technology to better understand the solution of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.

[0036] It should be noted that the terms "first", "second", etc. in the description and claims of the present application and the above-mentioned accompanying drawings are used to distinguish similar objects, and do not necessarily need to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so as to describe the embodiments of the present application here. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device including a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0037] In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe this application and its embodiments, and are not used to limit that the indicated devices, elements, or components must have a specific orientation, or be constructed and operated in a specific orientation.

[0038] Moreover, in addition to being able to represent the orientation or positional relationship, some of the above terms may also be used to represent other meanings. For example, the term "upper" may also be used to represent a certain attachment relationship or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.

[0039] In addition, the terms "install", "set", "provided with", "connect", "connected", "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or there can be internal communication between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0040] Please refer to Figure 1-8 as shown, a slag separator, the slag separator includes:

[0041] A sorting tank 1, at the bottom surface of the sorting tank 1, a magnetic force control component 3 is fixedly arranged, and the magnetic force control component 3 can adjust the magnitude of the magnetic separation magnetic force;

[0042] A fixed base 2, on the upper surface of the fixed base 2, a swinging component 4 is fixedly arranged, the top end of the swinging component 4 is fixedly connected to the bottom surface of the sorting tank 1, and the swinging component 4 can make the sorting tank 1 swing reciprocally;

[0043] A paving component 5, the paving component 5 is fixedly arranged on the side wall of the sorting tank 1, and the paving component 5 can automatically move reciprocally at the sorting tank 1 when the sorting tank 1 swings.

[0044] Through the above technical solution, in order to solve the problem in the prior art that for ordinary magnetic separators, it is not easy to control the separation efficiency for different slag, the present application designs a magnetic force control component 3. By means of the magnetic force control component 3, the magnitude of the magnetic force can be controlled, so that by adjusting the magnitude of the magnetic force, the separation efficiency of the magnetic separator can be improved, the tailing grade can be reduced, and the concentrate recovery rate can be increased. Further, in order to solve the problem in the prior art that during the magnetic separation process, the slag accumulates at some positions of the magnetic adsorption plate, resulting in a decrease in the magnetic adsorption effect and a reduction in the magnetic separation efficiency, the present application designs a swinging component 4. By means of the swinging component 4, the slag to be magnetically separated can be fully rolled, so that the magnetic stones can perform magnetic separation evenly. In order to solve the problem in the prior art that after the magnetic separator adsorbs the slag, some of the slag that cannot be adsorbed will get stuck at the slag, resulting in incomplete separation, the present application further designs a leveling component 5. By means of the leveling component 5, during the separation process, the slag can be automatically swept, so that the slag that cannot be adsorbed is swept down from the adsorbable slag, and the slag is fully separated.

[0045] The separation tank 1 includes a tank plate 101 and side plates 102. The side plates 102 extend from the sides of the tank plate 101. Exits 103 are provided on both sides of the side plates 102. The tank plate 101 is made of an adsorbable metal material.

[0046] The magnetic force control component 3 includes an adjusting plate 301, a guiding hole 302, a guiding rod 303, a fixed circular seat 304, a threaded rod 305, a rotating handle 306, and a magnetic force plate 307. The adjusting plate 301 is arranged at the bottom surface of the separation tank 1. Guiding holes 302 are opened at the four corners of the adjusting plate 301. The guiding rod 303 is slidably connected to the guiding hole 302. The top end of the guiding rod 303 is fixedly connected to the bottom surface of the separation tank 1. The threaded rod 305 is threadedly connected to the middle position of the adjusting plate 301. The top end of the threaded rod 305 is rotatably connected to the fixed circular seat 304. The fixed circular seat 304 is fixedly connected to the bottom surface of the separation tank 1. The bottom end of the threaded rod 305 is fixedly provided with the rotating handle 306;

[0047] A plurality of magnetic plates 307 are fixedly connected to the upper surface of the rotary handle 306. Through this technical solution, by arranging the magnetic plates 307, the magnetic force can be transmitted to the surface of the trough plate 101 through the sorting trough 1 by the magnetic plates 307, so that the slag to be sorted is placed on the surface of the sorting trough 1, and the adsorbable slag is adsorbed and fixed at the trough plate 101, and the slag that cannot be adsorbed is discharged through the outlets 103 on both sides. When it is necessary to adjust the magnitude of the adsorption magnetic force, the rotary handle 306 can be rotated. By rotating the rotary handle 306, the threaded rod 305 is driven to rotate. Thus, by rotating the threaded rod 305, the adjusting plate 301 can be driven to move, and then the magnetic plate 307 can be driven to move, so as to realize adjusting the distance between the magnetic plate 307 and the sorting trough 1, and realize the function of adjusting the magnitude of the magnetic suction force by adjusting the distance. When the magnetic plate 307 is closer to the bottom surface of the sorting trough 1, the magnetic suction force during sorting is greater; when the magnetic plate 307 is farther away from the sorting trough 1, the magnetic suction force during sorting is smaller;

[0048] The swing member 4 includes a connecting frame 401, a support frame 402, a fixed foot frame 403, a rotating disk 404, a servo motor 405, a swing arm 406 and a connecting foot frame 407. The support frame 402 is fixedly arranged at the bottom surface of the fixed base 2. One end of the connecting frame 401 is rotatably connected to the top end of the support frame 402. The other end of the connecting frame 401 is fixedly connected to the bottom surface of the sorting trough 1. The fixed foot frame 403 is fixedly connected to the upper surface of the fixed base 2. The upper side wall of the fixed foot frame 403 is rotatably connected to the rotating disk 404. One end of the swing arm 406 is rotatably connected to the side wall of the rotating disk 404. The other end of the swing arm 406 is rotatably connected to one end of the connecting foot frame 407. The other end of the connecting foot frame 407 is fixedly connected to the bottom surface of the sorting trough 1. The servo motor 405 is fixedly installed on the side wall of the fixed foot frame 403. The end of the output shaft of the servo motor 405 is fixedly connected to the central axis of the rotating disk 404. Through this technical solution, the rotation of the rotating disk 404 can be driven by the operation of the servo motor 405. Thus, one end of the swing arm 406 can be driven to perform a circular motion by the rotation of the rotating disk 404, and then the connecting foot frame 407 can be driven to perform a reciprocating up and down motion, so that one end of the sorting trough 1 can be driven to perform a reciprocating up and down motion, making the sorting trough 1 swing reciprocally. Thus, the swinging of the sorting trough 1 enables the slag being sorted inside the sorting trough 1 to roll sufficiently, so that the slag is fully paved on the sorting trough 1, and thus can be fully sorted by the magnetic suction force;

[0049] The leveling component 5 includes a fixed side frame 501, a fixed rod 502, a movable sleeve 503, a fixed cross plate 505 and a nylon brush 507. The fixed side frame 501 is fixedly arranged at both side walls of the side plate 102. A fixed rod 502 is fixedly connected to the fixed side frame 501. Movable sleeves 503 are slidably connected to both of the fixed rods 502. Rubber gaskets 504 are fixedly arranged at both sides of the movable sleeve 503;

[0050] A fixed cross plate 505 is fixedly connected between the tops of the two movable sleeves 503. A connecting plate 506 is fixedly connected to the bottom surface of the fixed cross plate 505. A nylon brush 507 is fixedly connected to the bottom surface of the connecting plate 506. The nylon brush 507 extends to the groove plate 101. Through this technical solution, during the left-right swing of the sorting groove 1, the leveling component 5 can be driven to swing at the same time. Thus, due to the action of gravity, the movable sleeve 503 can slide left and right on the fixed rod 502, driving the fixed cross plate 505 to slide left and right, and further driving the nylon brush 507 to slide. By sliding the nylon brush 507 on the groove plate 101, the sorted slag can be brushed, effectively brushing down the slag that is stuck and cannot be adsorbed, further improving the sorting effect and making the sorting more thorough.

[0051] The circuits, electronic components and modules involved are all prior arts and can be fully implemented by those skilled in the art without further elaboration. The content protected by this application does not involve improvements to software and methods either.

[0052] The above are only the preferred embodiments of the present application and are not used to limit the present application. For those skilled in the art, various changes and modifications can be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the protection scope of the present application.

Claims

1. Slag separator, characterized by: The slag separator comprises: A sorting tank (1), wherein a magnetic force control component (3) is fixedly arranged on the bottom surface of the sorting tank (1), and the magnetic force control component (3) can adjust the magnetic force of magnetic separation; A fixed base (2), a swing component (4) being fixedly arranged on the upper surface of the fixed base (2), the top end of the swing component (4) being fixedly connected to the bottom surface of the sorting tank (1), and the swing component (4) can cause the sorting tank (1) to swing back and forth; A flattening component (5) is fixedly arranged on the side wall of the sorting trough (1), and the flattening component (5) can automatically reciprocate at the sorting trough (1) when the sorting trough (1) swings.

2. The slag separator according to claim 1, characterized in that: The sorting trough (1) comprises a trough plate (101) and a side plate (102); the side plate (102) extends from the side of the trough plate (101); outlets (103) are arranged on both sides of the side plate (102); and the trough plate (101) is made of an adsorbable metal material.

3. The slag separator according to claim 1, characterized in that: The magnetic control component (3) comprises an adjustment plate (301), a guide hole (302), a guide rod (303), a fixed round seat (304), a threaded rod (305), a rotating handle (306) and a magnetic plate (307); the adjustment plate (301) is arranged on the bottom surface of the sorting tank (1); the four corners of the adjustment plate (301) are provided with guide holes (302); the guide holes (302) are slidably connected to the guide rods (303); the top end of the guide rods (303) is fixedly connected to the bottom surface of the sorting tank (1).

4. The slag separator according to claim 3, characterized in that: A threaded rod (305) is threadedly connected at the middle position of the adjustment plate (301), and a fixed round seat (304) is rotatably connected at the top end of the threaded rod (305). The fixed round seat (304) is fixedly connected to the bottom surface of the sorting tank (1), and a rotating handle (306) is fixedly provided at the bottom end of the threaded rod (305).

5. The slag separator according to claim 4, characterized in that: A plurality of magnetic plates (307) are fixedly connected to the upper surface of the adjustment plate (301).

6. The slag separator according to claim 1, characterized in that: The swing component (4) comprises a connecting frame (401), a support frame (402), a fixed support frame (403), a rotating disk (404), a servo motor (405), a swing arm (406) and a connecting support frame (407); the support frame (402) is fixedly arranged on the bottom surface of the fixed base (2); one end of the connecting frame (401) is rotatably connected to the top end of the support frame (402); and the other end of the connecting frame (401) is fixedly connected to the bottom surface of the sorting tank (1).

7. The slag separator according to claim 6, characterized in that: A fixed tripod (403) is fixedly connected to the upper surface of the fixed base (2); a rotating disk (404) is rotatably connected to the upper side wall of the fixed tripod (403); one end of a swing arm (406) is rotatably connected to the side wall of the rotating disk (404); one end of a connecting tripod (407) is rotatably connected to the other end of the swing arm (406); and the other end of the connecting tripod (407) is fixedly connected to the bottom surface of the sorting tank (1).

8. The slag separator according to claim 7, characterized in that: A servo motor (405) is fixedly mounted on the side wall of the fixed tripod (403), and the output shaft end of the servo motor (405) is fixedly connected to the central axis of the rotating disk (404).

9. The slag separator according to claim 1, characterized in that: The paving component (5) comprises a fixed side frame (501), a fixed rod (502), a movable sleeve (503), a fixed transverse plate (505) and a nylon brush (507); the fixed side frame (501) is fixedly arranged on the side walls of the side plate (102); the fixed side frame (501) is fixedly connected to the fixed rod (502); the two fixed rods (502) are slidably connected to the movable sleeve (503); and rubber washers (504) are fixedly arranged on both sides of the movable sleeve (503).

10. The slag separator according to claim 9, characterized in that: A fixed transverse plate (505) is fixedly connected between the top ends of the two movable sleeves (503), a connecting plate (506) is fixedly connected to the bottom surface of the fixed transverse plate (505), a nylon brush (507) is fixedly connected to the bottom surface of the connecting plate (506), and the nylon brush (507) extends to the groove plate (101).

Citation Information

Patent Citations

  • Slag magnetic separator

    CN209577012U