Automatic dust blowing device for track of bridge crane

By designing an automatic soot blowing device, the automatic cleaning of the crane tracks is achieved using fan blades and air guide tubes, the operation problems caused by track dust accumulation are solved, safety and stability are improved, and dust removal efficiency is improved through various designs.

CN222999285UActive Publication Date: 2025-06-20YUNNAN SHENHUO ALUMINUM CO LTD
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Patent Information

Application Number
CN202421450403.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-06-20
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The bridge crane tracks are prone to accumulation of dust in environments with high dust concentration, resulting in idle and slipping of the wheel set, affecting the safe and stable operation of the crane. It is difficult for the prior art to provide most bridge cranes with an effective track soot blowing gas source.

Method used

An automatic track soot blowing device for a bridge crane is designed, including the body, the air guide tube A and the air guide tube B. It is installed on the side of the crane wheel by a mounting plate fixing device, and air flow is generated using fan blades and driving motors, and the track blowing and dust removal is realized through the air guide tubes A and B.

Benefits of technology

Automatic cleaning of crane tracks is realized, maintenance costs are reduced, and the operation safety and stability of cranes are improved. By setting up a deflector, atomizing nozzle and filter net, dust removal efficiency and practicality of the device are improved.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of bridge crane accessories, in particular to an automatic dust blowing device for a track of a bridge crane. Fixing bolts are diagonally arranged on the mounting disc; air inlet holes are formed in the bottom of the mounting disc; a ventilating duct A is arranged at the upper part of the machine body; the air duct A is fixedly arranged on the machine body through a rivet; fan blades are arranged in the machine body; the upper parts of the fan blades are connected with driving motors; the side surface of the air duct A is connected with the air duct B; the air guide cylinder A and the air guide cylinder B are of conical structures; the air duct A is vertically arranged on the machine body; and the air duct B is transversely connected to the top of the air duct A. The problem that the use and maintenance cost is increased due to the fact that crane rails need to be cleaned regularly is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of accessories for bridge cranes, and particularly relates to an automatic track ash blowing device for a bridge crane. Background Art

[0002] At present, the track cleaning of bridge cranes mainly relies on rail sweepers. Rail sweepers can clean large foreign objects on the crane track, such as stones, iron blocks, etc. If the dust concentration in the crane working environment is relatively high, the crane track is prone to ash accumulation, and the rail sweeper has a poor cleaning effect on the ash accumulation, resulting in idling and slipping phenomena when the crane wheel set passes through the ash accumulation layer, which is not conducive to the safe and stable operation of the crane.

[0003] In the existing track ash blowing technology, it is often necessary to install an air compressor or air pump on the crane to provide a gas source, and only a few multi-functional overhead cranes are equipped with an air compressor or air pump according to their functions. Most bridge cranes cannot rely on an air compressor or air pump to provide a track ash blowing gas source. Content of the Utility Model

[0004] The purpose of the utility model is to provide an automatic track ash blowing device for a bridge crane to solve the problem that the crane track needs to be cleaned regularly, increasing the use and maintenance costs.

[0005] To solve the above technical problems, the utility model adopts the following technical solutions:

[0006] An automatic track ash blowing device for a bridge crane includes a machine body, a wind guide cylinder A and a wind guide cylinder B; an installation disk is arranged at the bottom of the machine body; fixing bolts are arranged diagonally on the installation disk; an air inlet hole is arranged at the bottom of the installation disk; a wind guide cylinder A is arranged at the upper part of the machine body; the wind guide cylinder A is fixedly arranged on the machine body through rivets; a fan blade is arranged inside the machine body; the upper part of the fan blade is connected to a driving motor; a wind guide cylinder B is connected and arranged on the side of the wind guide cylinder A; the wind guide cylinder A and the wind guide cylinder B are arranged in a conical structure; the wind guide cylinder A is vertically arranged on the machine body; the wind guide cylinder B is horizontally connected and arranged at the top of the wind guide cylinder A.

[0007] Further, a flow guiding plate is arranged at the air outlet of the wind guide cylinder B; the flow guiding plate is arranged on a flow guiding plate support frame.

[0008] Further, an atomizing nozzle is arranged outside the air outlet of the wind guide cylinder B; the other end of the atomizing nozzle is connected to a high-pressure water supply pipe.

[0009] Further, the driving motor is arranged at the connection part of the top of the machine body and the wind guide cylinder A.

[0010] Further, a flow guiding cover is arranged at the front end of the fan blade; the flow guiding cover is arranged in a conical structure.

[0011] Furthermore, a filter screen is provided at the bottom of the body; the aperture of the filter screen is 0.5 cm - 1.5 cm.

[0012] Compared with the prior art, the present utility model can achieve one of the following beneficial effects:

[0013] 1. An installation disk is provided at the bottom of the body; fixing bolts are arranged diagonally on the installation disk; air inlet holes are provided at the bottom of the installation disk; a guide air cylinder A is provided at the upper part of the body; the guide air cylinder A is fixedly arranged on the body through rivets; fan blades are arranged inside the body; a driving motor is connected to the upper part of the fan blades; a guide air cylinder B is connected and arranged on the side of the guide air cylinder A; the guide air cylinder A and the guide air cylinder B are arranged in a conical structure; the guide air cylinder A is vertically arranged on the body; the guide air cylinder B is horizontally connected and arranged at the top of the guide air cylinder A, which can achieve fixing the body to the side mounting bracket of the crane trolley wheelset through the installation disk, fixing the crane automatic soot blowing device beside the crane wheels, and the air outlet facing the track. The three-phase power supply line of the crane automatic soot blowing device is connected in parallel to the power supply of the cooling fan of the crane traveling three-phase asynchronous motor. While the cooling fan of the crane traveling motor rotates, the axial flow fan is powered on to blow and remove dust from the track, realizing the automatic cleaning of the crane track.

[0014] 2. A flow deflector is provided at the air outlet of the guide air cylinder B; the flow deflector is arranged on the flow deflector support frame, which can achieve adjusting the air outlet angle of the air outlet of the guide air cylinder B in a small range through the provided flow deflector, improving the practicability.

[0015] 3. An atomizing nozzle is provided outside the air outlet of the guide air cylinder B; the other end of the atomizing nozzle is connected to a high-pressure water supply pipe, which can achieve providing a large range of water mist for the air outlet of the guide air cylinder B through the provided atomizing nozzle for dust removal, and can timely suppress the dust generated during the operation of the soot blowing device to prevent dust pollution.

[0016] 4. The driving motor is arranged at the connection part of the top of the body and the guide air cylinder A, which can achieve setting the driving motor at the connection part of the top of the body and the guide air cylinder A, and by utilizing the guiding effect of the guide air cylinder A, the air flow velocity inside the guide air cylinder A is increased, and the high-speed air flow is used to cool down the driving motor, ensuring the high-power stable operation of the driving motor.

[0017] 5. A flow guiding cover is provided at the front end of the fan blades; the flow guiding cover is arranged in a conical structure, which can achieve increasing the air inlet flow velocity through the provided flow guiding cover, increasing the air flow velocity of the soot blowing device, and improving the soot blowing efficiency.

[0018] 6. A filter screen is provided at the bottom of the body; the aperture of the filter screen is 0.5 cm - 1.5 cm, which can achieve filtering the impurities sucked at the air inlet through the provided filter screen to prevent damage to the fan blades caused by large particle impurities. Description of the Drawings

[0019] Figure 1 is a schematic structural diagram of the present utility model.

[0020] Figure 2 is a schematic structural diagram of the air guide tube A of the present utility model.

[0021] Figure 3 is a schematic structural diagram of the air guide tube B of the present utility model. Specific embodiments

[0022] In order to make the objectives, technical solutions and advantages of the present utility model more clear and understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0023] Embodiment 1

[0024] An automatic rail dust blowing device for a bridge crane includes a machine body 1, an air guide tube A2 and an air guide tube B3; an installation plate 101 is provided at the bottom of the machine body 1; fixing bolts 102 are arranged diagonally on the installation plate 101; an air inlet hole 103 is provided at the bottom of the installation plate 101; the air guide tube A2 is provided at the upper part of the machine body 1; the air guide tube A2 is fixedly arranged on the machine body 1 through rivets 104; a fan blade 4 is arranged inside the machine body 1; the upper part of the fan blade 4 is connected to a driving motor 5; the air guide tube B3 is connected to the side of the air guide tube A2; the air guide tube A2 and the air guide tube B3 are arranged in a conical structure; the air guide tube A2 is vertically arranged on the machine body 1; the air guide tube B3 is horizontally connected to the top of the air guide tube A2, and it can be realized that the machine body is fixed to the installation bracket beside the crane trolley wheel set through the installation plate, and the crane automatic dust blowing device is fixed beside the crane wheels, and the air outlet is facing the track. The three-phase power supply line of the crane automatic dust blowing device is connected in parallel to the power supply of the cooling fan of the three-phase asynchronous motor for the crane walking. While the cooling fan of the crane walking motor rotates, the axial flow fan is powered on to blow air and remove dust from the track, realizing the automatic cleaning of the crane track.

[0025] Embodiment 2

[0026] On the basis of Embodiment 1, a flow guide plate 6 is arranged at the air outlet of the air guide tube B3; the flow guide plate 6 is arranged on the flow guide plate support frame 601, and it can be realized that the air outlet angle of the air guide tube B can be adjusted within a small range through the arranged flow guide plate, improving the practicability.

[0027] Embodiment 3

[0028] On the basis of Embodiment 1, an atomizing nozzle 7 is arranged outside the air outlet of the air guide cylinder B3; the other end of the atomizing nozzle 7 is connected to a high-pressure water supply pipe 701, which can provide a large range of water mist for the air outlet of the air guide cylinder B through the arranged atomizing nozzle for dust removal, and can timely suppress the dust generated when the soot blower is running to prevent dust pollution.

[0029] Embodiment 4

[0030] On the basis of Embodiment 1, the drive motor 5 is arranged at the connection of the top of the machine body 1 and the air guide cylinder A2. By arranging the drive motor at the connection of the top of the machine body and the air guide cylinder A, and utilizing the guiding effect of the air guide cylinder A, the air flow velocity inside the air guide cylinder A is increased, and the high-speed air flow is used to cool the drive motor, ensuring the high-power stable operation of the drive motor.

[0031] Embodiment 5

[0032] On the basis of Embodiment 1, a flow guide cover 401 is arranged at the front end of the fan blade 4; the flow guide cover 401 is arranged in a conical structure, which can increase the inlet air flow velocity through the arranged flow guide cover, improve the air flow velocity of the soot blower, and improve the soot blowing efficiency.

[0033] Embodiment 6

[0034] On the basis of Embodiment 1, a filter screen 105 is arranged at the bottom of the machine body 1; the aperture of the filter screen 105 is 0.5 cm - 1.5 cm, which can filter the impurities sucked in at the air inlet through the arranged filter screen to prevent the fan blades from being damaged by large-particle impurities.

[0035] Although the present invention has been described herein with reference to multiple illustrative embodiments of the present invention, it should be understood that those skilled in the art can design many other modifications and embodiments that will fall within the scope of the principles and spirit disclosed in this application. More specifically, within the scope of this application's disclosure, the drawings, and the claims, various variations and improvements can be made to the components and / or the layout of the subject combination. In addition to the variations and improvements made to the components and / or the layout, other uses will also be apparent to those skilled in the art.

Claims

1. A rail automatic sootblowing device for a bridge crane, characterized in that: The invention comprises a machine body (1), an air guide tube A (2) and an air guide tube B (3); a mounting plate (101) is arranged at the bottom of the machine body (1); fixing bolts (102) are arranged diagonally on the mounting plate (101); an air inlet hole (103) is arranged at the bottom of the mounting plate (101); an air guide tube A (2) is arranged at the top of the machine body (1); the air guide tube A (2) is fixedly arranged on the machine body (1) by means of rivets (104); a fan blade (4) is arranged inside the machine body (1); a driving motor (5) is connected to the top of the fan blade (4); an air guide tube B (3) is connected to the side of the air guide tube A (2); the air guide tube A (2) and the air guide tube B (3) are arranged in a conical structure; the air guide tube A (2) is arranged vertically on the machine body (1); and the air guide tube B (3) is arranged horizontally on the top of the air guide tube A (2).

2. The rail automatic sootblowing device for a bridge crane according to claim 1, characterized in that: A guide plate (6) is arranged at the air outlet of the air guide cylinder B (3); the guide plate (6) is arranged on a guide plate support frame (601).

3. The rail automatic sootblowing device for a bridge crane according to claim 1, characterized in that: An atomizing nozzle (7) is arranged outside the air outlet of the air guide tube B (3); the other end of the atomizing nozzle (7) is connected to a high-pressure water supply pipe (701).

4. The rail automatic sootblowing device for a bridge crane according to claim 1, characterized in that: The driving motor (5) is arranged at the connection between the top of the machine body (1) and the air guide tube A (2).

5. The rail automatic sootblowing device for a bridge crane according to claim 1, characterized in that: A flow guide cover (401) is provided at the front end of the fan blade (4); the flow guide cover (401) is provided in a conical structure.

6. The rail automatic sootblowing device for a bridge crane according to claim 1, characterized in that: A filter screen (105) is arranged at the bottom of the machine body (1); the pore size of the filter screen (105) is 0.5 cm-1.5 cm.