Double-station automatic material distributing mechanism
By designing a dual-station automatic feeding mechanism and using a rotary support frame and motor drive, the workpiece is automatically loaded, cut and unloaded, which solves the problem of low efficiency of the existing feeding mechanism and improves the cutting efficiency and replacement convenience.
Patent Information
- Application Number
- CN202422130248.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-01
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-01
AI Technical Summary
The material separation mechanism of existing fiber laser cutting machines is inefficient, and most of them adopt a single-station structure, which leads to the next conveying and material separation only after the workpiece is processed, which affects the cutting efficiency.
A dual-station automatic feeding mechanism is designed, including a mounting frame, a feeding frame, a support frame, a clamping seat, a first station plate and a second station plate. The support frame is driven to rotate by the first motor to realize automatic feeding, cutting and unloading of the workpiece. Combined with a rotary feeding device and a pneumatic component, the convenience of rotating the feeding and replacing the station plate is achieved.
It realizes efficient automatic material separation and rotary material discharge of workpieces, improves cutting efficiency, and simplifies the replacement process of station plates.
Smart Images
Figure CN222999891U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fiber laser cutting machines, in particular to a double-station automatic material distribution mechanism. Background Technique
[0002] Cast aluminum is a process in which molten aluminum is poured into a mold and cooled to form aluminum parts of the required shape. When processing cast aluminum parts, cutting equipment is needed to cut the workpieces into specified shapes. Fiber laser cutting machines are common cutting equipment for the cutting and processing of cast aluminum parts.
[0003] After retrieval, high-power laser cutting machines have a wider application range than general medium and small-power lasers. Due to their high power, there are no problems in cutting plates and workpieces of various thicknesses. When a fiber laser cutting machine cuts cast aluminum parts, a material distribution mechanism is needed to transport them to the cutting area. However, common material distribution mechanisms have the problem of low material distribution efficiency when in use. Most material distribution mechanisms adopt a single-station structure, and subsequent workpieces can only be transported and distributed after the previous workpiece is completely processed, thus affecting the efficiency of material distribution and cutting.
[0004] There is an urgent need for a double-station automatic material distribution mechanism to solve the technical defects mentioned in the above technology. Content of the Utility Model
[0005] The purpose of the utility model is to provide a double-station automatic material distribution mechanism to solve the problem of poor material distribution efficiency mentioned in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A double-station automatic material distribution mechanism, including a mounting frame. On the left side of the top of the mounting frame, a loading frame is installed. On the top of the loading frame, a support frame is arranged. On both sides of the top of the support frame, two groups of clamping seats are installed. Inside the clamping seats, a first station plate and a second station plate are installed. On the left side of the top of the loading frame, a driving component is installed. At the front end of the shell of the driving component, an adjusting frame is movably installed. On the top of the adjusting frame, a first motor is installed. The output end of the driving component is installed with a gear component. One end of the adjusting frame is fixedly connected with one end of the gear component. On the right side of the loading frame, a feeding hopper is installed. Below the feeding hopper, a limiting sliding seat is arranged. On the top of the limiting sliding seat, a rotary blanking device is movably installed. On the left side of the front end of the top of the mounting frame, a pneumatic component is installed. At the bottom right end of the limiting sliding seat, a connecting frame is fixedly connected. A second motor is installed on the limiting sliding seat.
[0007] Preferably, the output end of the first motor is fixedly connected with the bottom end of the support frame, and the output end of the second motor is fixedly connected with the bottom end of the rotary blanking device.
[0008] Preferably, clamping components are installed on both sides of the clamping seat, and a threaded rod is arranged inside the clamping components.
[0009] Preferably, eight placing trays are installed at the top of the rotary blanking device, and the placing trays are annularly distributed at the top of the rotary blanking device.
[0010] Preferably, a limiting belt is fixedly connected to the rear end of the limiting sliding seat, and the end of the limiting belt is fixedly connected to the right side of the top of the mounting frame.
[0011] Preferably, limiting sliding ways are fixedly connected to both ends of the top of the mounting frame, and the limiting sliding seat is embedded in the limiting sliding ways and is in sliding connection.
[0012] Preferably, an extension frame is fixedly connected to the front end of the mounting frame, the pneumatic component is installed on the extension frame, and the output end of the pneumatic component is fixedly connected to the left side of the connecting frame.
[0013] Preferably, a guiding plate is installed inside the guiding hopper, and the guiding plate is arranged below the first working position plate.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: the double-station automatic material distribution mechanism not only realizes the function of convenient automatic material distribution, realizes the function of convenient rotary discharging, but also realizes the function of convenient replacement;
[0015] (1) By providing a guiding hopper, a first working position plate, a support frame, a second working position plate, a first motor and a loading rack, during the process of the cutting equipment cutting the workpiece conveniently on the first working position plate and the second working position plate on the support frame, the steps of loading and unloading the workpiece are carried out simultaneously. First, the workpiece is placed on the first working position plate, and then the first motor drives the support frame to rotate. After the first working position plate is processed, it can move above the guiding hopper to unload the material. While the first working position plate unloads the material, the workpiece can be placed on the second working position plate. This structure realizes the function of convenient automatic unloading and material distribution processing;
[0016] (2) By providing a rotary blanking device, placing trays, a connecting frame, limiting sliding ways, a second motor and a limiting sliding seat, the workpieces processed on the first working position plate and the second working position plate can enter the placing trays on the rotary blanking device from the guiding hopper. The second motor drives the rotary blanking device to rotate to realize rotary material collection, and then the pneumatic component pushes the rotary blanking device to move to the discharging area, and the second motor drives the rotary blanking device to rotate and discharge the material. This structure realizes the function of convenient rotary discharging;
[0017] (3) By providing a support frame, a clamping seat and a clamping component, the first working plate and the second working plate are installed on the support frame. During installation, the first working plate and the second working plate need to be placed on the clamping seat of the support frame first, and then the clamping component is rotated to fix and install them. When replacing, only need to unscrew the clamping component, and then take out the first working plate and the second working plate from the inside of the clamping seat for replacement. This structure realizes the function of easy replacement. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a front three-dimensional structural schematic diagram of the present utility model;
[0019] Figure 2 is a top view structural schematic diagram of the present utility model;
[0020] Figure 3 is a front three-dimensional structural schematic diagram of the loading rack of the present utility model;
[0021] Figure 4 is a side view structural schematic diagram of the present utility model.
[0022] In the figure: 1, mounting frame; 2, limiting belt; 3, rotary blanking device; 4, placing tray; 5, material guiding hopper; 6, first working plate; 7, support frame; 8, second working plate; 9, first motor; 10, loading rack; 11, pneumatic component; 12, connecting frame; 13, extending frame; 14, limiting slideway; 15, clamping seat; 16, clamping component; 17, material guiding plate; 18, second motor; 19, limiting sliding seat; 20, driving component; 21, gear component; 22, adjusting frame. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0024] Embodiment 1: Please refer to Figures 1-4, A double-station automatic material distribution mechanism, including a mounting frame 1. On the left side of the top of the mounting frame 1, a feeding frame 10 is installed. At the top of the feeding frame 10, a support frame 7 is provided. On both sides of the top of the support frame 7, two groups of clamping seats 15 are installed. Inside the clamping seats 15, a first station plate 6 and a second station plate 8 are installed. On the left side of the top of the feeding frame 10, a driving component 20 is installed. At the front end of the housing of the driving component 20, an adjusting frame 22 is movably installed. At the top of the adjusting frame 22, a first motor 9 is installed. The output end of the driving component 20 is installed with a gear component 21. One end of the adjusting frame 22 is fixedly connected to one end of the gear component 21. On the right side of the feeding frame 10, a material guiding hopper 5 is installed. Below the material guiding hopper 5, a limiting sliding seat 19 is provided. At the top of the limiting sliding seat 19, a rotary blanking device 3 is movably installed. On the left side of the front end of the top of the mounting frame 1, a pneumatic component 11 is installed. At the bottom right side of the limiting sliding seat 19, a connecting frame 12 is fixedly connected. A second motor 18 is installed on the limiting sliding seat 19;
[0025] The output end of the first motor 9 is fixedly connected to the bottom end of the support frame 7. The output end of the second motor 18 is fixedly connected to the bottom end of the rotary blanking device 3. At the top of the rotary blanking device 3, eight groups of placement trays 4 are installed. The placement trays 4 are annularly distributed at the top of the rotary blanking device 3;
[0026] Specifically, as Figure 1 and Figure 3 shown, during the process of the cutting equipment cutting the workpiece, the first station plate 6 and the second station plate 8 facilitate the steps of feeding and blanking the workpiece at the same time. First, place the workpiece on the first station plate 6, and then the first motor 9 drives the support frame 7 to rotate. After the first station plate 6 is processed, it can move above the material guiding hopper 5 to achieve blanking. While the first station plate 6 is blanking, the workpiece can be placed on the second station plate 8 to improve the processing efficiency.
[0027] Embodiment 2: Clamping components 16 are installed on both sides of the clamping seats 15. Inside the clamping components 16, threaded rods are provided. Inside the material guiding hopper 5, a material guiding plate 17 is installed. The material guiding plate 17 is arranged below the first station plate 6;
[0028] Specifically, as Figure 1 and Figure 2 shown, when installing, it is necessary to first place the first station plate 6 and the second station plate 8 on the clamping seats 15 of the support frame 7, and then rotate the clamping components 16 to fixedly install them. When replacing, only need to unscrew the clamping components 16, and then take out the first station plate 6 and the second station plate 8 from inside the clamping seats 15 for replacement.
[0029] Embodiment 3: A limiting belt 2 is fixedly connected to the rear end of the limiting sliding seat 19. The end of the limiting belt 2 is fixedly connected to the right side of the top of the mounting frame 1. Limiting sliding channels 14 are fixedly connected to both ends of the top of the mounting frame 1. The limiting sliding seat 19 is embedded in the limiting sliding channels 14 and is in sliding connection. An extension frame 13 is fixedly connected to the front end of the mounting frame 1. The pneumatic assembly 11 is installed on the extension frame 13. The output end of the pneumatic assembly 11 is fixedly connected to the left side of the connecting frame 12;
[0030] Specifically, as Figure 1 and Figure 4 shown, the processed workpieces on the first working position plate 6 and the second working position plate 8 can enter the placement tray 4 on the rotary blanking device 3 from the material guiding hopper 5. The second motor 18 drives the rotary blanking device 3 to rotate to achieve rotary material collection. Then, the pneumatic assembly 11 pushes the rotary blanking device 3 to move to the unloading area, and the second motor 18 drives the rotary blanking device 3 to rotate and unload the material.
[0031] Working principle: When this utility model is in use, the device needs to be installed on the cutting device first. When in use, the workpieces need to be placed on the first working position plate 6 and the second working position plate 8 and wait for the cutting device to perform cutting processing on them. The first working position plate 6 and the second working position plate 8 facilitate the cutting device to perform the steps of loading and unloading the workpieces during the cutting process. First, place the workpiece on the first working position plate 6, and then the first motor 9 drives the support frame 7 to rotate. After the first working position plate 6 is processed, it can move above the material guiding hopper 5 to unload the material. While the first working position plate 6 is unloading the material, the workpiece can be placed on the second working position plate 8. The processed workpiece can enter the placement tray 4 on the rotary blanking device 3 from the material guiding hopper 5. The second motor 18 drives the rotary blanking device 3 to rotate to achieve rotary material collection. Then, the pneumatic assembly 11 pushes the rotary blanking device 3 to move to the unloading area, and the second motor 18 drives the rotary blanking device 3 to rotate and unload the material. The first working position plate 6 and the second working position plate 8 are installed on the support frame 7. When installing, the first working position plate 6 and the second working position plate 8 need to be placed on the clamping seats 15 of the support frame 7 first, and then the rotary clamping assembly 16 is rotated to fixedly install them. When replacing, only need to unscrew the clamping assembly 16, and then take out the first working position plate 6 and the second working position plate 8 from the inside of the clamping seat 15 for replacement. This structure realizes the function of being convenient for replacement.
[0032] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.
Claims
1. A double-station automatic material dispensing mechanism, comprising a mounting frame (1), characterized in that: A loading rack (10) is installed on the left side of the top of the mounting rack (1), a support rack (7) is arranged on the top of the loading rack (10), two groups of clamping seats (15) are installed on both sides of the top of the support rack (7), a first work station plate (6) and a second work station plate (8) are installed inside the clamping seats (15), a driving assembly (20) is installed on the left side of the top of the loading rack (10), an adjusting rack (22) is movably installed at the front end of the housing of the driving assembly (20), a first motor (9) is installed at the top of the adjusting rack (22), and an output of the driving assembly (20) is provided. A gear assembly (21) is installed at the end, one end of the adjustment frame (22) is fixedly connected to one end of the gear assembly (21), a guide hopper (5) is installed on the right side of the loading frame (10), a limit slide (19) is arranged below the guide hopper (5), a rotating unloading device (3) is movably installed on the top of the limit slide (19), a pneumatic assembly (11) is installed on the left side of the front end of the top of the mounting frame (1), a connecting frame (12) is fixedly connected to the bottom end of the right side of the limit slide (19), and a second motor (18) is installed on the limit slide (19).
2. A double-station automatic material dispensing mechanism according to claim 1, characterized in that: The output end of the first motor (9) is fixedly connected to the bottom end of the support frame (7), and the output end of the second motor (18) is fixedly connected to the bottom end of the rotary blanking device (3).
3. A double-station automatic material dispensing mechanism according to claim 1, characterized in that: Clamping assemblies (16) are installed on both sides of the clamping seat (15), and threaded rods are arranged inside the clamping assembly (16).
4. A double-station automatic material distributing mechanism according to claim 1, characterized in that: Eight groups of placement plates (4) are installed at the top of the rotary material discharging device (3), and the placement plates (4) are distributed in a ring shape at the top of the rotary material discharging device (3).
5. The double-station automatic material distributing mechanism according to claim 1 is characterized in that: The rear end of the limiting slide (19) is fixedly connected to the limiting belt (2), and the end of the limiting belt (2) is fixedly connected to the right side of the top of the mounting frame (1).
6. A double-station automatic material distributing mechanism according to claim 1, characterized in that: The two ends of the top of the mounting frame (1) are fixedly connected to the limiting slideway (14), and the limiting slide seat (19) is embedded in the limiting slideway (14) in a sliding connection.
7. A double-station automatic material dispensing mechanism according to claim 1, characterized in that: The front end of the mounting frame (1) is fixedly connected to an extension frame (13), the pneumatic component (11) is mounted on the extension frame (13), and the output end of the pneumatic component (11) is fixedly connected to the left side of the connecting frame (12).
8. The double-station automatic material distributing mechanism according to claim 1 is characterized in that: A material guide plate (17) is installed inside the material guide hopper (5), and the material guide plate (17) is arranged below the first work station plate (6).