Semi-automatic shaft riveting equipment
By introducing components such as vibrating disc loading machine, loading slide rail, arc plate, elastic ball into the rivet shaft equipment, automatic loading and riveting of shafts with different shaft diameters is achieved, solving the problems of cumbersome operation and low degree of automation in the existing equipment, and improving processing production efficiency.
Patent Information
- Application Number
- CN202421700338.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The existing riveting shaft equipment requires manual loading during each riveting press, and the degree of automation is low, resulting in the need to replace the riveting seat when riveting shafts of different shaft diameters. The operation is cumbersome and the processing and production efficiency is low.
A semi-automatic riveting shaft equipment is designed, using a vibrating plate loader, feeding slide rail, arc plate, elastic ball, threaded rod, clamp and limit ring. The shaft is sent to the riveting station through these components, and the shafts of different shaft diameters are fixed by clamping the arc plate and the elastic ball, so as to achieve automatic loading and riveting.
It improves the degree of automation of riveting, simplifies the operation process, can effectively handle shafts with different shaft diameters, and improves processing production efficiency.
Smart Images

Figure CN223000032U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shaft riveting equipment, in particular to a semi-automatic shaft riveting equipment. Background Art
[0002] The rotor and shaft of the motor are usually connected together by extrusion and riveting using a riveting shaft device. The current riveting shaft device generally includes a riveting seat, a shaft support member located below the riveting seat, a riveting head located above the riveting seat, and an oil cylinder or air cylinder for raising and lowering the riveting head.
[0003] A flexible riveting shaft device disclosed in Chinese patent CN217394847U includes a frame; a riveting mechanism, the riveting mechanism includes a riveting head and a riveting drive actuator arranged on the frame for raising and lowering the riveting head; a tooling bracket, the tooling bracket includes a supporting base plate fixed to the frame, a supporting upright arranged on the supporting base plate, and an upper supporting plate arranged on the supporting upright; a riveting seat, the riveting seat is arranged on the upper supporting plate, the riveting seat is provided with an axis limiting hole penetrating the upper and lower surfaces of the riveting seat, and the upper supporting plate is provided with an avoidance hole penetrating the upper and lower surfaces of the upper supporting plate; a flexible supporting base, the flexible supporting base includes a limiting groove with an upward opening arranged on the supporting base plate and an elastic supporting block fixed in the limiting groove.
[0004] The above-mentioned existing shaft riveting equipment has the following problems when in use: each time the above-mentioned shaft riveting equipment is riveted, the operator is required to manually load the material and insert the shaft into the rotor, and when it is necessary to rivet shafts of different diameters, since the aperture of the shaft limiting hole in the riveting seat of the above-mentioned existing equipment is fixed; it is necessary to replace the riveting seat with a suitable shaft limiting hole to limit shafts of different diameters; the operation process is relatively cumbersome; the degree of automation is low, resulting in low processing production efficiency.
[0005] In order to solve the above problems, the utility model proposes a semi-automatic riveting shaft device. Utility Model Content
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a semi-automatic riveting shaft equipment, including a base and a vibrating plate loader, support columns are fixedly connected to both sides of the upper end surface of the base, and a fixed seat is fixedly installed on the top of the support column; a riveting assembly is arranged on the fixed seat; a receiving seat is fixedly installed on the upper end surface of the base; and a groove is provided on the upper end surface of the receiving seat. A feeding slide is fixedly connected to the discharge port of the vibrating plate loader. The end of the feeding slide facing away from the vibrating plate loader is inserted into the groove. The shaft limiter is installed inside the feeding slide at the end facing away from the vibrating plate loader. A rotor is sleeved on the outer side of the shaft. A rectangular groove is provided on the inner wall of the feeding slide on the side away from the vibrating plate loader. An elastic component for limiting the shaft is arranged inside the rectangular groove. A fixing component for fixing the rotor is arranged on the upper end surface of the receiving seat.
[0007] Preferably, the riveting assembly includes a hydraulic cylinder. The hydraulic cylinder is fixedly mounted on the upper end surface of the fixed seat. A slide groove is provided on the front side of the fixed seat. A slider is slidably mounted inside the slide groove. A riveting head is fixedly connected to the bottom end of the slider. The output end of the hydraulic cylinder is fixedly connected to the top end of the slider.
[0008] Preferably, the elastic component includes a connecting plate. The connecting plate is slidably mounted inside the rectangular groove. A spring is fixedly connected to the inner wall of the rectangular groove. The other end of the spring is fixedly connected to the connecting plate. An arc plate is fixedly connected to the end of the connecting plate facing away from the spring. Elastic balls are fixedly connected to the positions of the arc plates on both the front and rear sides of the inner wall of the feeding slide rail.
[0009] Preferably, the notch of the arc-shaped plate faces the side away from the connecting plate. An anti-slip groove is provided inside the notch of the arc-shaped plate.
[0010] Preferably, a limiting ring is sleeved on the outer side of the rotor. An anti-skid pad is fixed on the inner wall of the limiting ring. A notch is opened on the right side of the limiting ring. The notch is adapted to the feeding slide rail.
[0011] Preferably, the fixing assembly includes two support seats. The two support seats are fixedly mounted on the front and rear sides of the upper end face of the receiving seat. The support seats are each provided with a threaded hole; a threaded rod is threadedly connected inside the threaded hole; a clamp is fixedly connected to the opposite ends of the two threaded rods; the opposite surfaces of the two clamps are in contact with the front and rear sides of the outer wall of the limiting ring respectively; and a knob is fixedly connected to the opposite ends of the two threaded rods.
[0012] Beneficial Effects
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The semi-automatic shaft riveting equipment delivers the shaft to the riveting station by arranging a vibrating plate feeder, a feeding slide rail, an arc plate, an elastic ball, a threaded rod, a clamping plate and a limit ring. When shafts with different diameters need to be riveted, a spring is arranged on the arc plate so that the arc plate has an extension and contraction amount on the riveting station. Shafts with different diameters can be clamped and fixed by the arc plate and the elastic ball. The operation is simple and the processing efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the local structure of the utility model;
[0018] Figure 3 It is a partial cross-sectional structural schematic diagram of the utility model.
[0019] Figure numerals: 1. base; 2. support column; 3. fixed seat; 4. vibration plate loader; 5. receiving seat; 6. feeding slide rail; 7. hydraulic cylinder; 8. slider; 9. riveting head; 10. rectangular groove; 11. connecting plate; 12. spring; 13. arc plate; 14. elastic ball; 15. support seat; 16. threaded rod; 17. splint; 18. knob; 19. shaft; 20. rotor; 21. limit ring. DETAILED DESCRIPTION
[0020] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0021] See also Figures 1 - 3 The utility model provides a technical solution: a semi-automatic riveting shaft device, comprising a base 1 and a vibration plate feeder 4. The vibration plate feeder 4 is a prior art and will not be described in detail here.
[0022] Support columns 2 are fixedly connected to both sides of the upper end surface of the base 1, and a fixing seat 3 is fixedly installed on the top of the support column 2. The fixing seat 3 is provided with a riveting assembly.
[0023] The riveting assembly includes a hydraulic cylinder 7. The hydraulic cylinder 7 is fixedly mounted on the upper end surface of the fixing seat 3. A slide groove is provided on the front side of the fixing seat 3. A slide block 8 is slidably mounted inside the slide groove. A riveting head 9 is fixedly connected to the bottom end of the slide block 8. The output end of the hydraulic cylinder 7 is fixedly connected to the top end of the slide block 8.
[0024] A receiving seat 5 is fixedly mounted on the upper end surface of the base 1. A groove is provided on the upper end surface of the receiving seat 5. A feeding slide rail 6 is fixedly connected to the discharge port of the vibrating plate feeder 4. The end of the feeding slide rail 6 that is away from the vibrating plate feeder 4 is inserted into the groove. The shaft 19 is limitedly mounted on the end of the feeding slide rail 6 that is away from the vibrating plate feeder 4. A rotor 20 is sleeved on the outer side of the shaft 19. A rectangular groove 10 is provided on the inner wall of the feeding slide rail 6 that is away from the vibrating plate feeder 4.
[0025] An elastic component for limiting the position of the shaft 19 is arranged inside the rectangular groove 10 .
[0026] The elastic component includes a connecting plate 11. The connecting plate 11 is slidably installed inside the rectangular groove 10. A spring 12 is fixedly connected to the inner wall of the rectangular groove 10. The other end of the spring 12 is fixedly connected to the connecting plate 11. An arc-shaped plate 13 is fixedly connected to the end of the connecting plate 11 facing away from the spring 12. Elastic balls 14 are fixedly connected to the front and rear sides of the inner wall of the feeding slide rail 6 corresponding to the position of the arc-shaped plate 13. The shaft 19 is limitedly installed between the elastic ball 14 and the arc-shaped plate 13. The installation position of the shaft 19 corresponds to the riveting head 9.
[0027] Further, the notch of the arc-shaped plate 13 faces away from the side of the connecting plate 11. Anti-slip grooves are provided inside the notch of the arc-shaped plate 13.
[0028] A limit ring 21 is sleeved outside the rotor 20; an anti-slip pad is fixedly connected to the inner wall of the limit ring 21; a notch is provided on the right side of the limit ring 21; the notch is adapted to the feeding slide rail 6.
[0029] A fixing component for fixing the rotor 20 is provided on the upper end surface of the receiving seat 5.
[0030] The fixing component includes two support seats 15. The two support seats 15 are respectively fixedly installed on the front and rear sides of the upper end surface of the receiving seat 5. Threaded holes are provided on the support seats 15. Threaded rods 16 are threadedly connected inside the threaded holes. Clamping plates 17 are fixedly connected to the opposite ends of the two threaded rods 16. The opposite surfaces of the two clamping plates 17 are respectively in contact with the front and rear sides of the outer wall of the limit ring 21. Knobs 18 are fixedly connected to the opposite ends of the two threaded rods 16.
[0031] Working principle:
[0032] During use, the shaft 19 is conveyed into the feeding slide rail 6 by the vibrating disk feeder 4 of the machine. And the shaft 19 is conveyed through the feeding slide rail 6 to be close to the lower part of the riveting head 9. At this time, the two elastic balls 14 will block the shaft 19. By pushing the shaft 19, the two elastic balls 14 will undergo elastic deformation, and the shaft 19 is pushed to the left of the two elastic balls 14 and then contacts the arc-shaped plate 13. And the arc-shaped plate 13 moves to the left. The leftward movement of the arc-shaped plate 13 drives the connecting plate 11 to move to the left, and then drives the spring 12 to contract. At this time, the two elastic balls 14 return to their original state, and the shaft 19 is limited by the clamping of the two elastic balls 14 and the arc-shaped plate 13. By providing anti-slip grooves inside the notch of the arc-shaped plate 13, the clamping stability of the shaft 19 is improved.
[0033] The rotor 20 is sleeved outside the shaft 19; then the limit ring 21 is sleeved outside the rotor 20; the two knobs 18 are rotated, so that the two threaded rods 16 rotate, and the two threaded rods 16 drive the two clamping plates 17 to move closer, and then the position of the limit ring 21 is fixed; by starting the hydraulic cylinder 7, the output end of the hydraulic cylinder 7 moves downward to drive the slider 8 to move downward, and then the riveting head 9 moves downward to perform riveting operation on the shaft 19.
[0034] After the riveting operation is completed, take out the shaft 19 and the rotor 20. Insert the next shaft 19 to be riveted through the notch of the limiting ring 21 and place it between the two elastic balls 14 and the arc-shaped plate 13. Then, install the rotor 20 correspondingly between the outside of the shaft 19 and the inner wall of the limiting ring 21. Subsequently, the riveting operation can be carried out. After the riveting is completed, repeat the above actions to continuously perform the riveting operation.
[0035] The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art in the said technical field, various changes can be made without departing from the gist of the present invention.
Claims
1. A semi-automatic riveting shaft device, comprising a base (1) and a vibrating plate loader (4), characterized in that: Support columns (2) are fixedly connected to both sides of the upper end surface of the base (1), and a fixing seat (3) is fixedly installed on the top of the support column (2); a riveting assembly is arranged on the fixing seat (3); a receiving seat (5) is fixedly installed on the upper end surface of the base (1); a groove is provided on the upper end surface of the receiving seat (5); a feeding slide rail (6) is fixedly connected to the discharge port of the vibration disk feeder (4); the end of the feeding slide rail (6) away from the vibration disk feeder (4) is inserted into the groove; the shaft (19) is limitedly installed in the end of the feeding slide rail (6) away from the vibration disk feeder (4); a rotor (20) is sleeved on the outer side of the shaft (19); a rectangular groove (10) is provided on the inner wall of the feeding slide rail (6) away from the vibration disk feeder (4); an elastic assembly for limiting the shaft (19) is provided inside the rectangular groove (10); and a fixing assembly for fixing the rotor (20) is provided on the upper end surface of the receiving seat (5).
2. The semi-automatic riveting shaft equipment according to claim 1 is characterized in that: The riveting assembly comprises a hydraulic cylinder (7); the hydraulic cylinder (7) is fixedly mounted on the upper end surface of the fixing seat (3); a slide groove is provided on the front side surface of the fixing seat (3); a sliding block (8) is slidably mounted inside the slide groove; a riveting head (9) is fixedly connected to the bottom end of the sliding block (8); and the output end of the hydraulic cylinder (7) is fixedly connected to the top end of the sliding block (8).
3. The semi-automatic riveting shaft equipment according to claim 1 is characterized in that: The elastic component comprises a connecting plate (11); the connecting plate (11) is slidably mounted inside the rectangular groove (10); a spring (12) is fixedly connected to the inner wall of the rectangular groove (10); the other end of the spring (12) is fixedly connected to the connecting plate (11); an arc-shaped plate (13) is fixedly connected to the end of the connecting plate (11) facing away from the spring (12); and elastic balls (14) are fixedly connected to the positions of the arc-shaped plate (13) on the front and rear sides of the inner wall of the feeding slide rail (6).
4. The semi-automatic riveting shaft equipment according to claim 3 is characterized in that: The notch of the arc-shaped plate (13) faces the side away from the connecting plate (11); and an anti-slip groove is provided inside the notch of the arc-shaped plate (13).
5. The semi-automatic riveting shaft equipment according to claim 1 is characterized in that: A limiting ring (21) is sleeved on the outer side of the rotor (20); an anti-skid pad is fixedly connected to the inner wall of the limiting ring (21); a notch is opened on the right side of the limiting ring (21); and the notch is matched with the feeding slide rail (6).
6. The semi-automatic riveting shaft equipment according to claim 1 is characterized in that: The fixing assembly comprises two support seats (15); the two support seats (15) are respectively fixedly mounted on the front and rear sides of the upper end face of the receiving seat (5); threaded holes are provided on the support seats (15); threaded rods (16) are threadedly connected inside the threaded holes; clamping plates (17) are fixedly connected to the opposite ends of the two threaded rods (16); the opposite surfaces of the two clamping plates (17) are respectively in contact with the front and rear sides of the outer wall of the limiting ring (21); and knobs (18) are fixedly connected to the opposite ends of the two threaded rods (16).
Citation Information
Patent Citations
Flexible riveting shaft equipment
CN217394847U