Automatic feeding mechanism for horn rubber rings

By designing the automatic loading mechanism of the horn rubber ring, the rubber ring is clamped by using the feeding mechanism and the clamping mold, the problem of inaccurate deformation and positioning of the rubber ring during the handling process is solved, and the precise positioning of the rubber ring and the transport without clamping are achieved.

CN223000058UActive Publication Date: 2025-06-20DONGGUAN FUXIN ELECTRONIC CO LTD
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Patent Information

Application Number
CN202421562500.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-06-20
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

In the existing automatic assembly process of speakers, the rubber ring is prone to deform during handling, is inaccurate in positioning and has problems with material.

Method used

An automatic loading mechanism of the horn rubber ring is designed, including a loading vibration plate, conveying track, a feeding plate, a feeding mechanism, a handling bracket, a handling robot, a robot driving mechanism and a clamping mold. The rubber ring is pushed into the clamping mold through the feeding mechanism, the clamping mold clamps the rubber ring, and the robot drives the transport robot to transport the rubber ring to the assembly station.

Benefits of technology

The advantages of the rubber ring not deformed, accurate positioning, and no material stuck are achieved, and the material is significantly improved compared with the existing material absorption or clamping transport methods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of feeding equipment, in particular to an automatic horn rubber ring feeding mechanism which comprises a feeding vibration disc, a conveying track, a material distributing plate, a material ejecting mechanism, a carrying support, a carrying mechanical arm, a mechanical arm driving mechanism and a clamping die. The material ejecting mechanism is arranged below the material distributing plate; the carrying support is located on one side of the conveying track. The carrying manipulator is mounted on the carrying bracket; the mechanical arm driving mechanism is installed on the carrying support and used for driving the carrying mechanical arm to do reciprocating motion. The clamping die is installed on a mechanical arm clamping jaw of the carrying mechanical arm and located above the material distributing plate. According to the utility model, the rubber ring is pushed into the clamping die through the material ejecting mechanism, the clamping die clamps the rubber ring, and then the rubber ring is transferred to a horn assembling station through the carrying manipulator to be assembled, so that compared with an existing material sucking or clamping transfer mode, the rubber ring assembling machine has the advantages that the rubber ring does not deform, the positioning is accurate, the material is not blocked, and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of feeding equipment, in particular to an automatic feeding mechanism for horn rubber rings. Background Art

[0002] The rubber ring is an important component structure of the vibrating horn. During the horn assembly process, it is necessary to install the rubber ring on the horn bottom shell. In the existing automatic horn assembly process, the rubber ring is usually transported by sucking materials with a suction nozzle or clamping materials with a clamping jaw, which easily causes the rubber ring to deform and there are problems of inaccurate positioning and material jamming. Summary of the Utility Model

[0003] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide an automatic feeding mechanism for horn rubber rings.

[0004] The purpose of the utility model can be achieved by the following technical solutions: an automatic feeding mechanism for horn rubber rings, including a feeding vibrating disk, a conveying track, a material dividing plate, a material pushing mechanism, a handling bracket, a handling manipulator, a manipulator driving mechanism and a clamping mold. The feeding vibrating disk is used to screen and arrange the rubber rings in an orderly manner. The conveying track is connected to the feeding vibrating disk and is used to convey the rubber rings. The material dividing plate is installed at the end of the conveying track and is used to receive the rubber rings. The material pushing mechanism is arranged below the material dividing plate. The handling bracket is located on one side of the conveying track. The handling manipulator is installed on the handling bracket. The manipulator driving mechanism is installed on the handling bracket and is used to drive the handling manipulator to reciprocate for taking and placing materials. The clamping mold is installed on the manipulator claw of the handling manipulator and is located above the material dividing plate.

[0005] As a further scheme of the utility model, a material pushing hole is opened on the material dividing plate, and a feeding port communicated with the conveying track is arranged on one side of the material pushing hole.

[0006] As a further scheme of the utility model, a detection sensor is arranged on the side of the material pushing hole opposite to the feeding port.

[0007] As a further scheme of the utility model, the material pushing mechanism includes a material pushing bracket; a mounting plate installed on the material pushing bracket, an upper pushing cylinder is arranged on the mounting plate, the output end of the upper pushing cylinder is connected with a material pushing support plate, and a material pushing component inserted and matched with the material pushing hole is arranged on the material pushing support plate.

[0008] As a further scheme of the utility model, the material pushing component includes a lower guide rod inserted through the material pushing support plate, a first spring and a material pushing sleeve are sleeved on the lower guide rod, a first snap ring is installed on the material pushing sleeve, a second snap ring is installed at the lower end of the lower guide rod, a first top head is arranged at the upper end of the lower guide rod, the upper end of the first spring abuts against the first top head, and the lower end of the first spring abuts against the material pushing sleeve.

[0009] As a further solution of the present utility model, a waist-shaped hole is vertically opened on the mounting plate, and a fastening bolt threadedly connected to the ejector bracket is arranged in the waist-shaped hole.

[0010] As a further solution of the present utility model, the clamping die includes an upper guide rod arranged on the manipulator jaw. A second spring and a material clamping sleeve are sleeved on the upper guide rod. A second ejecting head is arranged at the lower end of the upper guide rod. The upper end of the second spring abuts against the manipulator jaw, and the lower end of the second spring abuts against the material clamping sleeve.

[0011] The beneficial effects of the present utility model are as follows: The present utility model pushes the rubber ring into the clamping die through the ejecting mechanism. The clamping die clamps the rubber ring, and then it is transported to the horn assembly station by the handling manipulator for assembly. Compared with the existing suction or clamping material transfer methods, it has the advantages of no deformation of the rubber ring, accurate positioning, and no material jamming. Description of the Drawings

[0012] The present utility model is further described with the accompanying drawings. However, the embodiments in the drawings do not constitute any limitation to the present utility model. For those of ordinary skill in the art, other drawings can also be obtained according to the following drawings without creative efforts.

[0013] Figure 1 It is a schematic diagram of the overall structure of an automatic feeding mechanism for a horn rubber ring of the present utility model.

[0014] Figure 2 It is a schematic diagram of the structure of the ejecting mechanism in an automatic feeding mechanism for a horn rubber ring of the present utility model.

[0015] Figure 3 It is a schematic diagram of the structure of the ejecting component in an automatic feeding mechanism for a horn rubber ring of the present utility model.

[0016] Figure 4 It is another schematic diagram of the structure of the ejecting component in an automatic feeding mechanism for a horn rubber ring of the present utility model.

[0017] Figure 5 It is a schematic diagram of the structure of the clamping die in an automatic feeding mechanism for a horn rubber ring of the present utility model.

[0018] Figure 6 It is another schematic diagram of the structure of the clamping die in an automatic feeding mechanism for a horn rubber ring of the present utility model.

[0019] The reference numerals shown in the figure are as follows: 1. Loading vibrating bowl; 2. Conveyor track; 3. Dividing plate, 301. Feeding port; 302. Pushing hole; 303. Detection sensor; 4. Pushing mechanism, 401. Pushing support; 402. Mounting plate; 403. Slot hole; 404. Upward pushing cylinder; 405. Pushing pallet; 406. Pushing assembly, 4061. Lower guide rod; 4062. First spring; 4063. First ejector head; 4064. Pushing sleeve; 4065. First snap ring; 4066. Second snap ring; 5. Handling support; 6. Handling manipulator; 7. Manipulator driving mechanism; 8. Manipulator gripper; 9. Clamping die, 901. Upper guide rod; 902. Second spring; 903. Material clamping sleeve; 904. Second ejector head. Detailed implementation manners

[0020] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present invention, the directional indications are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will change accordingly.

[0021] In addition, if there are descriptions such as "first" and "second" involved in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present invention.

[0022] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the protection scope of the present invention.

[0023] Refer to Figures 1 to 6As shown in the figure, the structure of the present utility model is: an automatic feeding mechanism for a speaker rubber ring, including a feeding vibrating bowl 1, a conveying track 2, a material dividing plate 3, a material pushing mechanism 4, a handling bracket 5, a handling manipulator 6, a manipulator driving mechanism 7 and a clamping mold 9. The feeding vibrating bowl 1 is used to screen and arrange the rubber rings in an orderly manner. The conveying track 2 is connected to the feeding vibrating bowl 1 and is used to convey the rubber rings. The material dividing plate 3 is installed at the end of the conveying track 2 and is used to receive the rubber rings. The material pushing mechanism 4 is arranged below the material dividing plate 3. The handling bracket 5 is located on one side of the conveying track 2. The handling manipulator 6 is installed on the handling bracket 5. The manipulator driving mechanism 7 is installed on the handling bracket 5 and is used to drive the handling manipulator 6 to make reciprocating motions. The clamping mold 9 is installed on the manipulator claw 8 of the handling manipulator 6 and is located above the material dividing plate 3. Specifically, the rubber rings are placed into the feeding vibrating bowl 1. The feeding vibrating bowl 1 is a prior art, and its structure will not be described herein again. The rubber rings are screened and arranged in an orderly manner by the feeding vibrating bowl 1, and after being arranged, they are conveyed to the material dividing plate 3 through the conveying track 2. Then, the material pushing mechanism 4 below the material dividing plate 3 pushes the rubber rings into the clamping mold 9. The clamping mold 9 is provided with a material clamping opening that matches the size of the rubber rings, ensuring that the rubber rings are just clamped in the material clamping opening without being deformed. After the rubber rings are clamped, the manipulator driving mechanism 7 drives the handling manipulator 6 to reciprocate to perform the actions of picking and placing materials. Among them, the manipulator driving mechanism 7 uses a motor, and the handling manipulator 6 uses a PPU manipulator (also known as a PPU cam manipulator). Both the PPU manipulator and the manipulator driving mechanism 7 are conventional prior arts, and their structural principles will not be described herein again. The manipulator transfers the rubber rings to the designated assembly station for assembly, completing the automatic feeding process.

[0024] As a further solution of the present utility model, a material pushing hole 302 is formed on the material dividing plate 3, and a feeding port 301 communicating with the conveying track 2 is arranged on one side of the material pushing hole 302. Specifically, the rubber rings are continuously conveyed through the conveying track 2, and the rubber rings are fed into the material pushing hole 302 from the feeding port 301. The material pushing hole 302 is a circular through hole that penetrates up and down, facilitating the material pushing mechanism 4 to push the rubber rings upward into the clamping mold 9.

[0025] As a further solution of the present utility model, a detection sensor 303 is arranged on the side of the material pushing hole 302 opposite to the feeding port 301, and the detection sensor 303 is used to detect whether there is a rubber ring in the material pushing hole 302.

[0026] As a further solution of the present utility model, the ejector mechanism 4 includes an ejector bracket 401; a mounting plate 402 mounted on the ejector bracket 401, an upwardly vertical push cylinder 404 is mounted on the mounting plate 402, the output end of the push cylinder 404 is connected with an ejector support plate 405, and an ejector assembly 406 which is inserted and matched with the ejector hole 302 is arranged on the ejector support plate 405. Specifically, during operation, the push cylinder 404 drives the ejector support plate 405 to move upward, thereby driving the ejector assembly 406 to move upward, for pushing the rubber ring upward into the clamping mold 9 for clamping.

[0027] As a further solution of the present utility model, the ejector assembly 406 includes a lower guide rod 4061 inserted through the ejector support plate 405, a first spring 4062 and an ejector sleeve 4064 are sleeved on the lower guide rod 4061, the ejector sleeve 4064 is movably matched with the lower guide rod 4061, and a first snap ring 4065 is mounted on the ejector sleeve 4064, a second snap ring 4066 is mounted at the lower end of the lower guide rod 4061, a first top head 4063 is arranged at the upper end of the lower guide rod 4061, the upper end of the first spring 4062 abuts against the first top head 4063, the lower end of the first spring 4062 abuts against the ejector sleeve 4064, a step is arranged in the inner hole of the ejector sleeve 4064 for abutting against the first spring 4062. When the push cylinder 404 moves upward, it drives the ejector support plate 405 to move upward, drives the lower guide rod 4061 to move upward through the ejector support plate 405, and at the same time jacks up the rubber ring through the upper edge of the ejector sleeve 4064, pushes the rubber ring into the clamping mold 9, and then transports it to the designated station for assembly by the handling manipulator 6.

[0028] As a further solution of the present utility model, a kidney-shaped hole 403 is vertically formed in the mounting plate 402, and a fastening bolt which is threadedly connected with the ejector bracket 401 is arranged in the kidney-shaped hole 403. By providing the kidney-shaped hole 403, it is convenient to adjust the mounting height of the mounting plate 402, so that the ejector assembly 406 reaches the optimal position.

[0029] As a further solution of the present utility model, the clamping die 9 includes an upper guide rod 901 provided on the manipulator jaw 8. A second spring 902 and a material clamping sleeve 903 are sleeved on the upper guide rod 901. The material clamping sleeve 903 is movably matched with the upper guide rod 901, and a material clamping opening adapted to the size of the rubber ring is provided at the lower end of the material clamping sleeve 903. The inner diameter of the material clamping opening of the material clamping sleeve 903 is larger than the outer diameter of the ejector sleeve 4064. A second ejector head 904 is provided at the lower end of the upper guide rod 901, and the second ejector head 904 is aligned with the first ejector head 4063 up and down. When the ejector mechanism 4 moves upward, the second ejector head 904 abuts against the first ejector head 4063. At the same time, the ejector sleeve 4064 pushes the rubber ring upward, and the rubber ring can just be stuck in the material clamping opening without deformation. Compared with the existing material suction or material clamping transfer methods, it has the advantages of no deformation of the rubber ring, accurate positioning, and no material jamming. The second spring 902 is used for the reset of the material clamping sleeve 903. The upper end of the second spring 902 abuts against the manipulator jaw 8, and the lower end of the second spring 902 abuts against the material clamping sleeve 903.

[0030] During specific use, the rubber ring is placed in the feeding vibrating disk 1. The feeding vibrating disk 1 screens and arranges the rubber rings in an orderly manner. After arrangement, they are conveyed to the material dividing plate 3 through the conveying track 2. Then, the ejector mechanism 4 below the material dividing plate 3 pushes the rubber ring into the material clamping opening of the clamping die 9 to ensure that the rubber ring is just stuck in the material clamping opening without deformation. After the rubber ring is clamped, the manipulator driving mechanism 7 drives the handling manipulator 6 to reciprocally perform material taking and placing actions. The manipulator transfers the rubber ring to the designated assembly station for assembly, completing the automated feeding process.

[0031] The above further describes the present utility model with the aid of specific embodiments. However, it should be understood that this specific description should not be construed as a limitation on the essence and scope of the present utility model. Various modifications made by those of ordinary skill in the art to the above embodiments after reading this specification all fall within the scope protected by the present utility model.

Claims

1. A speaker rubber ring automatic feeding mechanism, characterized in that: include: Feeding vibrating plate (1); A conveying track (2) connected to the feeding vibration plate (1); A material dividing plate (3) mounted on the end of the conveying track (2); A material ejecting mechanism (4) is arranged below the material dividing plate (3); A transport bracket (5) located on one side of the transport track (2); A transport robot (6) mounted on the transport bracket (5); A manipulator driving mechanism (7) is mounted on the transport bracket (5) and is used to drive the transport manipulator (6) to reciprocate to perform material picking and material placing actions; The clamping mold (9) is mounted on the manipulator clamping claw (8) of the transporting manipulator (6) and is located above the material dividing plate (3).

2. The automatic speaker rubber ring feeding mechanism according to claim 1 is characterized in that: The material distribution plate (3) is provided with a material ejection hole (302), and one side of the material ejection hole (302) is provided with a material feed port (301) which is connected to the conveying track (2).

3. The automatic speaker rubber ring feeding mechanism according to claim 2 is characterized in that: A detection sensor (303) is provided on the side of the material ejection hole (302) opposite to the material feed port (301).

4. The automatic speaker rubber ring feeding mechanism according to claim 2 is characterized in that: The ejection mechanism (4) comprises an ejection bracket (401); a mounting plate (402) mounted on the ejection bracket (401); a push-up cylinder (404) is arranged on the mounting plate (402); an output end of the push-up cylinder (404) is connected to an ejection support plate (405); and an ejection component (406) is arranged on the ejection support plate (405) and is interlaced with the ejection hole (302).

5. The automatic speaker rubber ring feeding mechanism according to claim 4 is characterized in that: The ejection assembly (406) comprises a lower guide rod (4061) inserted on the ejection support plate (405), a first spring (4062) and an ejection sleeve (4064) are sleeved on the lower guide rod (4061), a first retaining ring (4065) is installed on the ejection sleeve (4064), a second retaining ring (4066) is installed at the lower end of the lower guide rod (4061), and a first ejection head (4063) is provided at the upper end of the lower guide rod (4061).

6. The automatic speaker rubber ring feeding mechanism according to claim 4, characterized in that: The mounting plate (402) is vertically provided with a waist-shaped hole (403).

7. The automatic speaker rubber ring feeding mechanism according to claim 1, characterized in that: The clamping die (9) comprises an upper guide rod (901) arranged on the manipulator clamping jaw (8), a second spring (902) and a clamping sleeve (903) being sleeved on the upper guide rod (901), a second pin (904) being arranged at the lower end of the upper guide rod (901), the upper end of the second spring (902) being in contact with the manipulator clamping jaw (8), and the lower end of the second spring (902) being in contact with the clamping sleeve (903).