Valve rod deburring and grinding tool
By designing a valve stem deburring grinding tool including bracket, motor, spindle, bevel teeth and grinding roller, the time-consuming and labor-intensive grinding of the grinding process in the prior art is solved, and efficient and comprehensive valve stem grinding is achieved to adapt to valve stems of different diameters.
Patent Information
- Application Number
- CN202421256116.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The existing valve stem deburring and grinding tool covers the valve stem surface when clamping the fixture, which causes the grinding process to be time-consuming and labor-intensive and cannot meet the working requirements.
A valve stem deburring and grinding tool is designed. By setting up components such as brackets, connecting frames, motors, spindles, bevel teeth and grinding rollers on the base, the motor drives the spindle to rotate, the bevel teeth drives the grinding rollers to rotate, and the pressure rollers are driven through the cylinder to limit the position of the valve stem, so that the grinding rollers can grind the valve stem in all directions.
This tooling avoids the problem of repeated clamping, improves the speed and quality of the valve stem polishing, and can adjust the contact depth between the grinding roller and the valve stem, adapts to valve stems of different diameters, and improves the adaptability of the device.
Smart Images

Figure CN223000254U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of valve stem grinding, in particular to a deburring and grinding tooling for valve stems. Background Technique
[0002] The valve stem is an important component in a valve, mainly used for transmission. It is connected to the actuator or handle at the top and directly drives the valve core to move or rotate at the bottom to achieve the opening, closing or regulating function of the valve. During the processing, it is necessary to grind and polish its circumferential surface to improve the processing accuracy of the valve stem and facilitate subsequent assembly.
[0003] Common deburring and grinding toolings for valve stems generally fix the valve stem through a fixture and then grind its surface through a grinding mechanism such as a grinding wheel. However, since the fixture will cause a certain blockage to the surface of the valve stem during clamping, it is necessary to insert the valve stem after single grinding and then grind the blocked position, resulting in a time-consuming and laborious whole grinding process and unable to meet the working requirements of valve stem grinding. For this reason, a deburring and grinding tooling for valve stems is proposed. Content of the Utility Model
[0004] (1) Technical Problems to be Solved
[0005] Aiming at the deficiencies of the prior art, the utility model provides a deburring and grinding tooling for valve stems to solve the technical problem that the whole grinding process is time-consuming and laborious because the fixture will cause a certain blockage to the surface of the valve stem during clamping.
[0006] (2) Technical Solutions
[0007] To achieve the above purpose, the utility model provides the following technical solutions: A deburring and grinding tooling for valve stems, comprising:
[0008] A base, a bracket is installed on the left side of the base, connecting frames are connected to both the left and right sides of the front part of the base, a first motor is installed on the outside of the left connecting frame, and the rotor of the first motor is coaxially connected to a main shaft;
[0009] A first bevel gear is coaxially installed on the left side outside the main shaft. A chute is opened on the right side inside the base, a slider is inserted into the chute, and a supporting plate is connected to the top of the slider. A first lead screw is screwed inside the right side of the base. A main hinge frame is connected to the left side of the top of the supporting plate, and a secondary hinge frame is installed on the left side of the top of the base;
[0010] A grinding sand roller is inserted into the main hinge frame and the secondary hinge frame through a rotating shaft. Second bevel gears are installed on the front parts of the main hinge frame and the secondary hinge frame, and the rear parts of the second bevel gears are coaxially connected to the grinding sand roller;
[0011] The mounting bracket is connected to the right front of the supporting plate. A bushing is inserted into the upper side inside the mounting bracket. A third bevel gear is installed at the left end of the bushing. A rib is installed on the outer right side of the main shaft.
[0012] Preferably, the left end of the first lead screw is connected to the corresponding position of the slider through a bearing. A handwheel is coaxially installed at the right end of the first lead screw. The width of the supporting plate is the same as that of the base, which improves the stability of the supporting plate when moving left and right.
[0013] Preferably, both the bushing and the third bevel gear are sleeved on the outer side of the main shaft. The ribs are all clamped at the corresponding positions inside the bushing and the third bevel gear, and the second bevel gear meshes with the first bevel gear and the third bevel gear. The added ribs enable the bushing and the third bevel gear to move left and right without being affected, and can drive the rotation of the bushing and the third bevel gear synchronously with the rotation of the main shaft.
[0014] Preferably, side plates are connected to both the front and rear sides of the upper part of the bracket. A flat plate is inserted at the position between the side plates on the upper part of the bracket. Blocks are connected to both the left and right sides of the flat plate. The blocks are inserted into the corresponding positions inside the side plates, which improves the stability of the assembly of the flat plate.
[0015] Preferably, a cylinder is installed on the right side of the upper surface of the flat plate. The bottom end of the cylinder penetrates through the corresponding position of the flat plate. A pressure roller is installed at the bottom end of the cylinder, which facilitates the limitation of the valve stem.
[0016] Preferably, a transmission block is inserted into the left side inside the bracket, and the bottom of the transmission block is connected to the corresponding position of the upper surface of the flat plate. A second lead screw is inserted into the transmission block. A second motor is installed at the upper left part of the bracket, and the rotor of the second motor is coaxially connected to the left end of the second lead screw. The rotation of the second lead screw can be driven by the second motor, so as to adjust the left and right positions of the transmission block and the flat plate, which facilitates the limitation of valve stems with different diameters by the pressure roller.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the present utility model provides a valve stem deburring and grinding tooling, which has the following beneficial effects:
[0019] The deburring and grinding tooling for the valve stem places the valve stem to be ground between the grinding sand rollers, and then drives the rotation of the main shaft through the first motor, so that the rotation of the second bevel gear can be driven through the first bevel gear and the third bevel gear, and the movement of the pressure roller is driven by the cylinder to limit the valve stem, so that the outer circumference of the valve stem can be ground all-round by the rotating grinding sand rollers. This not only avoids the problem of repeated clamping, but also improves the speed and quality of grinding the valve stem. At the same time, the rotation of the first lead screw can be driven by rotating the handwheel, and then the slider and the supporting plate can be driven to move left and right, which facilitates the adjustment of the distance between the two groups of grinding sand rollers. It can not only adjust the depth of contact between the valve stem and the grinding sand rollers during grinding, but also facilitate the grinding of valve stems with different diameters, improving the adaptability of the device. Description of the Drawings
[0020] Figure 1 It is a schematic structural diagram of the present utility model;
[0021] Figure 2 It is a schematic structural diagram of the front part of the base of the present utility model;
[0022] Figure 3 It is a schematic structural diagram of the auxiliary hinge frame and the second bevel gear of the present utility model;
[0023] Figure 4 It is a schematic structural diagram of the top of the base of the present utility model;
[0024] Figure 5 It is a schematic structural diagram of the mounting frame of the present utility model;
[0025] Figure 6 It is a schematic structural diagram of the upper side of the bracket of the present utility model;
[0026] Figure 7 It is a schematic sectional view of the bracket of the present utility model.
[0027] In the figure: 1, base; 2, bracket; 3, connecting frame; 4, first motor; 5, main shaft; 6, first bevel gear; 7, chute; 8, slider; 81, supporting plate; 9, rib; 10, main hinge frame; 11, auxiliary hinge frame; 12, grinding sand roller; 13, second bevel gear; 14, first lead screw; 15, handwheel; 16, mounting frame; 17, bushing; 18, third bevel gear; 19, side plate; 20, flat plate; 21, block; 22, cylinder; 23, pressure roller; 24, transmission block; 25, second motor; 26, second lead screw. Detailed Implementation Manner
[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0029] The present utility model provides a technical solution, a valve stem deburring and grinding tooling, including a base 1, a bracket 2, a connecting frame 3, a first motor 4, a main shaft 5, a first bevel gear 6, a chute 7, a slider 8, a supporting plate 81, a rib 9, a main hinge frame 10, a secondary hinge frame 11, a grinding sand roller 12, a second bevel gear 13, a first lead screw 14, a handwheel 15, a mounting frame 16, a bushing 17, a third bevel gear 18, a side plate 19, a flat plate 20, a clamping block 21, a cylinder 22, a pressure roller 23, a transmission block 24, a second motor 25 and a second lead screw 26:
[0030] Please refer to Figure 1 , a bracket 2 is installed on the left side of the base 1. Please refer to Figure 2 , connecting frames 3 are connected to both the left and right sides of the front part of the base 1. A first motor 4 is installed on the outer side of the left connecting frame 3, and the rotor of the first motor 4 is coaxially connected to a main shaft 5;
[0031] A first bevel gear 6 is coaxially installed on the left outer side of the main shaft 5. Please refer to Figure 4 , a chute 7 is opened on the right inner side of the base 1. A slider 8 is inserted into the chute 7, and a supporting plate 81 is connected to the top of the slider 8. A first lead screw 14 is screwed on the right inner side of the base 1. A main hinge frame 10 is connected to the left side of the top of the supporting plate 81. Please refer to Figure 3 , a secondary hinge frame 11 is installed on the left side of the top of the base 1;
[0032] Please refer to Figure 4 , a grinding sand roller 12 is inserted into the main hinge frame 10 and the secondary hinge frame 11 through a rotating shaft. Please refer to Figure 3 , second bevel gears 13 are installed on the front parts of the main hinge frame 10 and the secondary hinge frame 11, and the rear parts of the second bevel gears 13 are coaxially connected to the grinding sand roller 12;
[0033] A mounting frame 16 is connected to the right front part of the supporting plate 81. Please refer to Figure 5 , a bushing 17 is inserted into the upper side of the mounting frame 16. A third bevel gear 18 is installed at the left end of the bushing 17. A rib 9 is installed on the right outer side of the main shaft 5. Please refer to Figure 4, the left end of the first lead screw 14 is connected to the corresponding position of the slider 8 through a bearing. A handwheel 15 is coaxially installed at the right end of the first lead screw 14. The width of the supporting plate 81 is the same as that of the base 1. Both the bushing 17 and the third bevel gear 18 are sleeved outside the main shaft 5. The convex strips 9 are all clamped at the corresponding positions inside the bushing 17 and the third bevel gear 18, and the second bevel gears 13 are all meshed with the first bevel gears 6 and the third bevel gears 18;
[0034] Please refer to Figure 6 , on the front and rear sides of the upper part of the bracket 2, side plates 19 are both connected. A flat plate 20 is inserted at the position between the side plates 19 on the upper part of the bracket 2. On the left and right sides of the flat plate 20, clamping blocks 21 are both connected. The clamping blocks 21 are all inserted at the corresponding positions inside the side plates 19. A cylinder 22 is installed on the upper surface of the right side of the flat plate 20. The bottom end of the cylinder 22 penetrates through the corresponding position of the flat plate 20. A pressure roller 23 is installed at the bottom end of the cylinder 22. By placing the valve stem to be polished between the polishing sand rollers 12, and then driving the rotation of the main shaft 5 by the first motor 4, the rotation of the second bevel gear 13 can be driven by the first bevel gear 6 and the third bevel gear 18, and the movement of the pressure roller 23 can be driven by the cylinder 22 to limit the valve stem, so that the outer circumference of the valve stem can be polished in all directions by the rotating polishing sand rollers 12, which not only avoids the problem of repeated clamping, but also improves the speed and quality of polishing the valve stem. At the same time, the rotation of the first lead screw 14 can be driven by rotating the handwheel 15, and then the slider 8 and the supporting plate 81 can be driven to move left and right, which facilitates adjusting the distance between the two groups of polishing sand rollers 12. It can not only adjust the depth of contact between the valve stem and the polishing sand rollers 12 during polishing, but also facilitate polishing valve stems with different diameters, improving the adaptability of the device. Please refer to Figure 7 , a transmission block 24 is inserted on the left side inside the bracket 2, and the bottom of the transmission block 24 is connected to the corresponding position of the upper surface of the flat plate 20. A second lead screw 26 is inserted inside the transmission block 24. A second motor 25 is installed on the upper left side of the bracket 2, and the rotor of the second motor 25 is coaxially connected to the left end of the second lead screw 26.
[0035] In this solution, by placing the valve stem to be polished between the polishing sand rollers 12, and then driving the rotation of the main shaft 5 by the first motor 4, the rotation of the second bevel gear 13 can be driven by the first bevel gear 6 and the third bevel gear 18, and the movement of the pressure roller 23 can be driven by the cylinder 22 to limit the valve stem, so that the outer circumference of the valve stem can be polished in all directions by the rotating polishing sand rollers 12, which not only avoids the problem of repeated clamping, but also improves the speed and quality of polishing the valve stem. At the same time, the rotation of the first lead screw 14 can be driven by rotating the handwheel 15, and then the slider 8 and the supporting plate 81 can be driven to move left and right, which facilitates adjusting the distance between the two groups of polishing sand rollers 12. It can not only adjust the depth of contact between the valve stem and the polishing sand rollers 12 during polishing, but also facilitate polishing valve stems with different diameters, improving the adaptability of the device.
[0036] It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variation thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0037] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A valve stem deburring and grinding tool, characterized in that: include: A base (1), a bracket (2) is installed on the left side of the base (1), a connecting frame (3) is connected to the left and right sides of the front of the base (1), a first motor (4) is installed on the outer side of the connecting frame (3) on the left side, and the rotor of the first motor (4) is coaxially connected to the main shaft (5); The first bevel gear (6) is coaxially mounted on the outer left side of the main shaft (5); a slide groove (7) is provided on the inner right side of the base (1); a slider (8) is inserted into the inner part of the slide groove (7); and a support plate (81) is connected to the top of the slider (8); a first lead screw (14) is screwed to the inner right side of the base (1); a main articulated frame (10) is connected to the top left side of the support plate (81); and a secondary articulated frame (11) is installed on the top left side of the base (1); A sanding roller (12) is inserted into the main articulated frame (10) and the auxiliary articulated frame (11) via a rotating shaft, and the front parts of the main articulated frame (10) and the auxiliary articulated frame (11) are both provided with second bevel teeth (13), and the rear parts of the second bevel teeth (13) are coaxially connected to the sanding roller (12); A mounting frame (16) is connected to the front right side of the supporting plate (81), a shaft sleeve (17) is inserted into the upper side of the interior of the mounting frame (16), a third bevel gear (18) is installed at the left end of the shaft sleeve (17), and a convex strip (9) is installed on the right side of the exterior of the main shaft (5).
2. The valve stem deburring and grinding tool according to claim 1, characterized in that: The left end of the first screw (14) is connected to the corresponding position of the slider (8) through a bearing, and a hand wheel (15) is coaxially mounted on the right end of the first screw (14). The width of the support plate (81) is the same as that of the base (1).
3. The valve stem deburring and grinding tool according to claim 1, characterized in that: The shaft sleeve (17) and the third bevel gear (18) are both sleeved on the outside of the main shaft (5), the convex strips (9) are both clamped at corresponding positions on the inner sides of the shaft sleeve (17) and the third bevel gear (18), and the second bevel gear (13) is meshed with the first bevel gear (6) and the third bevel gear (18).
4. The valve stem deburring and grinding tool according to claim 1, characterized in that: The front and rear sides of the upper part of the bracket (2) are both connected to side panels (19); a flat plate (20) is inserted at a position between the side panels (19) on the upper part of the bracket (2); and a clamping block (21) is connected to the left and right sides of the flat plate (20); and the clamping block (21) is inserted at a corresponding position on the inner side of the side panel (19).
5. The valve stem deburring and grinding tool according to claim 4, characterized in that: A cylinder (22) is installed on the right side of the upper surface of the flat plate (20), the bottom end of the cylinder (22) passes through the corresponding position of the flat plate (20), and a pressure roller (23) is installed on the bottom end of the cylinder (22).
6. A valve stem deburring and grinding tool according to claim 5, characterized in that: A transmission block (24) is inserted into the left side of the interior of the bracket (2), and the bottom of the transmission block (24) is connected to the corresponding position of the upper surface of the plate (20), and a second lead screw (26) is inserted into the interior of the transmission block (24). A second motor (25) is installed on the upper left side of the bracket (2), and the rotor of the second motor (25) is coaxially connected to the left end of the second lead screw (26).