Material bin bottom air box activation device

By installing an air box activation device at the bottom of the material silo, combined with blowing and vibration technology, the problems of material blocking and sticking in the material silo are solved, and the effective activation of the material and the improvement of cleanliness in the silo are achieved.

CN223002074UActive Publication Date: 2025-06-20WUAN ZIJINSHAN CEMENT FACTORY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421727224.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-06-20
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

There is a problem of material blocking in the existing material silos. Traditional cleaning equipment has fast wear, short life and large space. There are vibration blind spots in vibration cleaning equipment, which cannot effectively solve the problem of material sticking to the wall.

Method used

A gas box activation device at the bottom of the material silo is designed, including a blowing mechanism and a vibration motor on the conical part of the silo. The air box and the conical part are connected by an accordion cover, and an adjustment mechanism is provided to control the air outlet direction of the air box, and automatic control is realized through a PLC controller.

Benefits of technology

Through the combination of blowing and vibration, the materials are effectively activated and loosened, preventing materials from being bonded to the wall of the bin, improving the fluidity of the materials and the cleanliness of the bin, and having a simple structure and high degree of automation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223002074U_ABST
    Figure CN223002074U_ABST
Patent Text Reader

Abstract

The utility model discloses a material bin bottom air box activation device. The material bin bottom air box activation device comprises a material bin, wherein the material bin comprises an upper cylindrical part and a lower conical part; a plurality of blowing mechanisms and vibration motors are arranged on the conical part of the stock bin, and the blowing mechanisms and the vibration motors are arranged at intervals; the air blowing mechanism comprises an air box arranged on the side wall of the conical part, and the air box is connected with an air source; the air box is connected with the conical part through an organ cover; the gas tank is connected with an adjusting mechanism, and the controlled end of the adjusting mechanism is connected with the PLC; the vibration motor and the controlled end of the air box are connected with the PLC. The device has the advantages of simple structure, high automation degree and good activation effect.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of material conveying, and more specifically to an air box activation device at the bottom of a material bin. Background Art

[0002] Generally, the upper part of a material bin is cylindrical and the lower part is conical. Material blockage in the material bin is a common phenomenon.

[0003] Some existing factories install rotary scraper type blockage clearing equipment in the middle of the material bin, which has problems such as serious equipment wear, short service life, high equipment investment, and occupies the internal space of the material bin. In addition, there is also a vibration mechanism driven by an internal vibration motor. Since it is installed in the material bin, there are fixed vibration blind spots in the vibrating part of the bin wall, and the adhering furnace charge will not easily break away from the bin wall.

[0004] Therefore, an air box activation device at the bottom of a material bin is needed. Summary of the Utility Model

[0005] The technical problem to be solved by the utility model is to provide an air box activation device at the bottom of a material bin to solve the problems in the background art.

[0006] To solve the above technical problems, the technical solutions adopted by the utility model are as follows.

[0007] An air box activation device at the bottom of a material bin, including a material bin with a cylindrical part at the upper part and a conical part at the lower part; several blowing mechanisms and vibration motors are arranged on the conical part of the material bin, and the blowing mechanisms and vibration motors are arranged at intervals; the blowing mechanism includes an air box arranged on the side wall of the conical part, and the air box is connected to a gas source; the air box is connected to the conical part through a bellows; the air box is connected with an adjusting mechanism for adjusting the air outlet direction of the air box, and the controlled end of the adjusting mechanism is connected to a PLC controller; the controlled ends of the vibration motor and the air box are connected to the PLC controller.

[0008] Further optimizing the technical solution, the adjusting mechanism includes a connecting frame arranged on the material bin, a motor is arranged on the connecting frame, and the controlled end of the motor is connected to the PLC controller; the motor is connected with a speed reducer, and the speed reducer is connected with a connecting shaft arranged parallel to the generatrix of the conical part; the other end of the connecting shaft is connected with a second gear, and the second gear meshes with a first gear; an adjusting rod is penetrated through the first gear, and both ends of the adjusting rod are respectively connected with connecting rods connected to the conical part, and the adjusting rod is arranged parallel to the connecting shaft; a connecting block is arranged on the adjusting rod, and the connecting block is connected to the air box.

[0009] Further optimizing the technical solution, a filter side cloth for preventing materials from entering is arranged outside the bellows.

[0010] Further optimize the technical solution, and a filter cloth for preventing materials from entering is covered on the air outlet of the air box.

[0011] Due to the adoption of the above technical solution, the technical progress achieved by the present utility model is as follows.

[0012] A material bin bottom air box activation device provided by the present utility model increases the activation effect of materials through the combined use of a blowing mechanism and a vibration motor; by providing an adjustment mechanism for the air box, the blowing angle can be controlled, which is beneficial to quickly disperse the materials. The present utility model has the advantages of simple structure, high automation degree, and good activation effect. Description of the Drawings

[0013] Figure 1 is a schematic structural diagram of the present utility model;

[0014] Figure 2 is a partial enlarged view of the present utility model;

[0015] Among them: 1. Material bin, 2. Conical part, 3. Air box, 4. Filter cloth, 5. Filter side cloth, 6. Bellows cover, 7. Connecting rod, 8. Adjusting rod, 9. Connecting block, 10. First gear, 11. Second gear, 12. Driving motor, 13. Reducer, 14. Connecting shaft, 15. Connecting frame, 16. Vibration motor. Detailed Embodiment

[0016] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.

[0017] A material bin bottom air box activation device, in combination with Figures 1 to 2 as shown, includes a material bin 1, a conical part 2, an air box 3, a filter cloth 4, a filter side cloth 5, a bellows cover 6, an adjustment mechanism. A connecting rod 7, an adjusting rod 8, a connecting block 9, a first gear 10, a second gear 11, a driving motor 12, a reducer 13, a connecting shaft 14, a connecting frame 15, a vibration motor 16.

[0018] The material bin 1 includes a cylindrical part in the upper part and a conical part 2 in the lower part.

[0019] A plurality of blowing mechanisms and vibration motors 16 are arranged on the conical part 2 of the material bin 1, and the blowing mechanisms and the vibration motors 16 are arranged at intervals; and the blowing mechanisms and the vibration motors 16 are evenly distributed on the same horizontal plane.

[0020] The blowing mechanism includes an air box 3 arranged on the side wall of the conical part 2, and the air box 3 is connected to a gas source. The air box 3 is connected to the conical part 2 through a bellows cover 6, and a filter side cloth 5 is arranged outside the bellows cover 6 to prevent materials from entering the bellows cover 6.

[0021] The air box 3 is connected with an adjusting mechanism for adjusting the air outlet direction of the air box 3, and the controlled end of the adjusting mechanism is connected to the PLC controller. A filter cloth 4 is covered on the air outlet of the air box 3 to prevent materials from entering the air box 3.

[0022] The adjusting mechanism includes a connecting frame 15 arranged on the silo 1. A driving motor 12 is arranged on the connecting frame 15, and the controlled end of the driving motor 12 is connected to the PLC controller. The driving motor 12 is connected with a speed reducer 13, and the speed reducer 13 is connected with a connecting shaft 14 arranged parallel to the generatrix of the conical part 2. The other end of the connecting shaft 14 is connected with a second gear 11, and the second gear 11 meshes with a first gear 10. An adjusting rod 8 passes through the first gear 10. Both ends of the adjusting rod 8 are respectively connected with connecting rods 7 connected to the conical part 2. The adjusting rod 8 is hinged to the connecting rod 7 and is arranged parallel to the connecting shaft 14. A connecting block 9 is arranged on the adjusting rod 8, and the connecting block 9 is connected to the air box 3. When the adjusting rod 8 rotates, it drives the connecting block 9 and the air box 3 to rotate.

[0023] The controlled ends of the vibration motor 16 and the air box 3 are connected to the PLC controller.

[0024] When the utility model is actually used, air is blown from the air box 3 to the conical part 2 at the bottom of the silo 1 to blow the materials in the silo 1 away, effectively activating and loosening the materials and preventing the materials from adhering to the inner wall of the silo 1. The air box 3 can not only blow air outwards, but also prevent materials from entering the air box 3.

[0025] After blowing air for a period of time, the driving motor 12 is controlled to work by the PLC controller to drive the adjusting rod 8 to rotate, so as to adjust the air outlet of the air box 3, and further adjust the blowing angle to improve the activation effect. While blowing air, the vibration motor 16 can be controlled to work by the PLC controller to further improve the activation effect and shake off the materials on the filter cloth 4 and the filter side cloth 5.

Claims

1. A gas box activation device at the bottom of a material bin, characterized in that: The invention comprises a material bin (1) comprising an upper cylindrical portion and a lower conical portion (2); a plurality of blowing mechanisms and vibration motors (16) are arranged on the conical portion (2) of the material bin (1), and the blowing mechanisms and vibration motors (16) are arranged at intervals; the blowing mechanism comprises an air box (3) arranged on the side wall of the conical portion (2), and the air box (3) is connected to an air source; the air box (3) and the conical portion (2) are connected via an accordion cover (6); the air box (3) is connected to an adjusting mechanism for adjusting the air outlet direction of the air box (3), and the controlled end of the adjusting mechanism is connected to a PLC controller; the controlled ends of the vibration motor (16) and the air box (3) are connected to the PLC controller.

2. The gas box activation device at the bottom of a material bin according to claim 1, characterized in that: The regulating mechanism comprises a connecting frame (15) arranged on the silo (1), a driving motor (12) being arranged on the connecting frame (15), and a controlled end of the driving motor (12) being connected to a PLC controller; the driving motor (12) being connected to a reducer (13), and the reducer (13) being connected to a connecting shaft (14) arranged parallel to the generatrix of the conical portion (2); the other end of the connecting shaft (14) being connected to a second gear (11), and the second gear (11) being meshed with a first gear (10); an regulating rod (8) being passed through the first gear (10), and the two ends of the regulating rod being respectively connected to connecting rods (7) connected to the conical portion (2), and the regulating rod and the connecting shaft (14) being arranged parallel to each other; a connecting block (9) being arranged on the regulating rod, and the connecting block (9) being connected to an air box (3).

3. The gas box activation device at the bottom of a material bin according to claim 2, characterized in that: The accordion cover (6) is provided with a filtering side cloth (5) outside for preventing materials from entering.

4. The gas box activation device at the bottom of a material bin according to claim 1, characterized in that: The air outlet of the air box (3) is covered with a filter cloth (4) for preventing materials from entering.