Turnover placement machine

By designing a flip mounting machine, the flip of the contour template and the mounting lens are achieved by using the clamping mounting module and the linkage flip table, the problem of low lens mounting efficiency in the prior art is solved and the mounting efficiency is improved.

CN223002266UActive Publication Date: 2025-06-20FOSHAN MUCHAN AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422073093.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-06-20
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The prior art is difficult to efficiently attach lenses to large-area lamp boards or patch circuit boards, and manual mounting requires workers to perform multiple repeated actions, which is inefficient.

Method used

A flip mounting machine is designed, including a clamping mounting module and a linkage flip table. The clamping mounting module is controlled to flip through the linkage flip table to realize flip of the contour template and lens mounting.

Benefits of technology

It realizes efficiently attaching the lens to a large-area lamp board or patch circuit board, reducing the number and time of manual operations and improving the mounting efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an overturning surface mounting machine, which comprises a clamping surface mounting module and a linkage overturning table, the linkage overturning table is used for controlling the clamping surface mounting module to overturn, the linkage overturning table comprises an overturning frame hinged with the linkage overturning table, at least one stop block mounting plate is symmetrically arranged on each of the two sides of the overturning frame, and the stop block mounting plates are arranged on the linkage overturning table. A pair of stop blocks is fixedly arranged on the stop block mounting plate, and the stop blocks are erected on the outer side of the overturning frame through the stop block mounting plate; according to the utility model, the linkage overturning table is provided, the clamping and mounting module is hinged to the linkage overturning table, the clamping and mounting module can clamp and overturn the lens, the lamp panel and the profiling template, and then the lens in the profiling template is overturned to move downwards to be bonded with the lamp panel. Then grooves formed in the tail ends of the two ends of a rotating blocking piece on the template pressing plate are rotationally inserted into the lower portion of the elastic piece, so that under the condition that the template pressing plate presses the lens and the lamp panel, the profiling template is jacked to enable the lens to be separated from the profiling template, and then the mounting action of the lens on the lamp panel is completed after overturning.
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Description

Technical Field

[0001] The utility model relates to the technical field of lens mounting equipment, in particular to a flipping mounter. Background Art

[0002] Lenses have the functions of concentrating and diffusing light, can reasonably guide light rays, and meet the requirements for light output effects under different environments. They have been increasingly applied in LED lighting. Effectively mounting and combining lenses and LED lamp beads is an essential step.

[0003] Some of the existing ones output lamp boards or patch circuit boards in a pipeline manner, and use mechanical equipment to mount individual lenses. However, this cannot mount some large-area lamp boards or patch circuit boards. If manual mounting is carried out, workers need to perform relatively many repetitive actions to mount each lens.

[0004] There is a vibration screening machine. An imitation template is installed in a preset groove on the surface of the screening machine. The screening machine vibrates rapidly, and the lenses keep oscillating on the surface. Then the lenses will move on the surface of the screening machine due to vibration and fall into the holes opened in the imitation template. Generally, the mounting surface of the lenses falling on the imitation template is upward. After the vibration ends, after taking out this imitation template from the screening machine, an imitation template filled with lenses with the mounting surface upward is obtained. Since the lenses need to be adhered to the lamp board, the lenses are not adhered to the imitation template. Therefore, the lenses are only placed on the imitation template and are prone to moving or falling during the flipping action. Therefore, a flipping mounter is needed that can flip an imitation template and perform lens mounting. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a flipping mounter to overcome the deficiencies in the prior art.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] The flipping mounter includes a clamping and mounting module and a linkage flipping table. The linkage flipping table is used to control the flipping of the clamping and mounting module. The linkage flipping table includes a flipping frame hinged to the linkage flipping table. At least one block mounting plate is symmetrically arranged on both sides of the flipping frame. A pair of blocks are fixedly arranged on the block mounting plate. The blocks are mounted on the outer side of the flipping frame through the block mounting plate;

[0008] The upper and lower surfaces of the flip frame are detachably provided with template pressing plates, which are hinged with a handle and a rotating baffle, and a gap is preset between the template pressing plates for placing the contour template and the light board, and both ends of the handle rotating baffle abut against the bottom wall of the baffle, and at least one pair of spring plates is fixedly provided on one side of the contour template, which are respectively fixed at the two extended edges of the contour template, and the spring plates are used to abut against the groove at the end of the handle rotating baffle.

[0009] To further explain, two ends of the stopper mounting plate extend toward two sides of the flip frame respectively.

[0010] To further elaborate, there are two pairs of spring sheets, and the two spring sheets arranged on the same side are equidistant and staggered with the two spring sheets on the other side.

[0011] To further explain, the template pressing plate is hinged with a pair of handles, and the rotation centers of the pair of handles are arranged on the symmetry center line of the template pressing plate. The handles include handles and a rotating baffle. The middle part of the rotating baffle is rotatably connected to the template pressing plate, and the handles are fixedly connected to the rotating baffle. The two ends of the rotating baffle extend to both sides of the template pressing plate and abut against the block; the handles are fixedly connected to the rotating baffle by bolts, and the rotating baffle is rotatably connected to the template pressing plate by a rotating pin or bolt.

[0012] To further explain, a contoured frame and a right-angle positioning block are fixedly arranged on both sides of the contoured template, the shape of the contoured frame is consistent with the shape of the extended edge of the template pressing plate arranged on one side, the contoured frame is buckled with the extended edge of the template pressing plate, the right-angle positioning block is arranged at the corner vertex of the contoured template, and the right-angle positioning block is buckled with the template pressing plate arranged on the other side.

[0013] To further explain, the linked flip table includes a frame, which is hinged with a pedal frame, a pair of support plates are symmetrically fixed on both sides of the top of the frame, the support plates are used to abut against the flip frame, the middle parts of both sides of the flip frame are rotatably connected to the bottom of the frame, the ends of both sides of the flip frame are hinged with top rods, the flip frame is hinged to the bottom end of the top rod, the top end of the top rod is rotatably connected to the flip frame, the top end of the top rod is also hinged with a first pull rod, the frame is provided with a square tube, one end of the first pull rod is rotatably connected to the top end of the square tube, the support plate is hinged with a second pull rod, and the other end of the second pull rod is hinged to one end of the side wall of the flip frame.

[0014] To further elaborate, a placement plate is fixedly provided on the top of the frame, and the placement plate is used to place the removed materials or the contoured template.

[0015] To further explain, the frame includes multiple square tubes for support, a cross tube is fixedly arranged between the front and rear pairs of square tubes, both sides of the pedal frame are rotatably connected to the cross tube, the cross tube is arranged at one end close to the bottom of the square tube, and the square tube on one side of the frame extends upward through the placement plate arranged on the top of the frame.

[0016] To further explain, the bottom of the first pull rod and the middle of the flip frame are hinged to the top of the top rod.

[0017] To further illustrate, the contoured template is equipped with a workpiece positioning column, which passes through the contoured template and extends outwardly to be used for positioning the contoured template and the lamp panel.

[0018] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0019] The utility model has a linkage turning platform, on which a clamping and mounting module is hinged, and the clamping and mounting module can clamp the lens, the lamp board and the profiling template and turn them over, and then the profiling template is turned over so that the profiling template is all facing downward, and at the same time, under the action of gravity, the lamp beads in the profiling template will move downward and adhere to the lamp board, and then the rotating baffles on the template pressing plate are rotated and inserted under the spring pieces through the grooves opened at the ends of the two ends, so that the profiling template is lifted up when the template pressing plate presses the lens and the lamp board to separate the lens from the profiling template, so that the mounting action on the lens of the entire lamp board is completed after turning over. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0021] Figure 2 It is a schematic diagram of the structure of the front side of the clamping and mounting module;

[0022] Figure 3 It is a schematic diagram of the structure of the back side of the clamping mounting module;

[0023] Figure 4 This is a schematic diagram of the structure of the mounting block and the handle ignoring one side of the stopper.

[0024] Notes on the attached drawings:

[0025] 1. Push rod; 2. First pull rod; 3. Square tube; 4. Horizontal tube; 5. Stepping frame; 6. Second pull rod; 7. Placement plate; 8. Template pressing plate; 9. Stopper; 10. Stopper mounting plate; 11. Support plate; 12. Flip frame; 13. Contour template; 14. Spring piece; 15. Handle; 16. Rotating stopper; 17. Right-angle positioning block; 18. Contour frame. DETAILED DESCRIPTION

[0026] In order to make the above - mentioned objects, features, and advantages of the present utility model more obvious and understandable, the following will describe in detail the specific embodiments of the present utility model with reference to the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present utility model. However, the present utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0027] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. When the number of an element is referred to as having "a plurality of", it can be any number of two or more. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation manner.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used herein in the description of the present utility model are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0029] The following will describe the present utility model in detail with reference to the embodiments shown in the accompanying drawings:

[0030] As Figures 1-4 shown, in this embodiment, a flipping mounter is provided, which includes a clamping and mounting module and a linkage flipping table. The linkage flipping table is used to control the flipping of the clamping and mounting module. The linkage flipping table includes a flipping frame 12 hinged to the linkage flipping table. At least one stopper mounting plate 10 is symmetrically arranged on both sides of the flipping frame 12. A pair of stoppers 9 are fixedly arranged on the stopper mounting plate 10. The stoppers 9 are mounted on the outer side of the flipping frame 12 through the stopper mounting plates 10;

[0031] The template pressing plates 8 are detachably mounted on both the upper and lower surfaces of the flip frame 12. The template pressing plates 8 are hinged with a handle and a rotating baffle. A gap is preset between the template pressing plates 8 for placing the contour template 13 and the light board. Specifically, this gap is used to install the light board and the contour template 13. After pressing and flipping, the lens on the contour template 13 will be bonded to the light board, and the two ends of the handle will abut against the bottom wall of the baffle 9. At least one pair of spring plates 14 are fixedly mounted on one side of the contour template 13. The spring plates 14 are respectively fixedly mounted on the two extended edges of the contour template 13. The spring plates 14 are used to abut against the grooves opened at the ends of the handle rotating baffle.

[0032] Specifically, before bonding, one of the template pressing plates 8 is installed on the flip frame 12 as the bottom surface. The specific installation method is to rotate the handle to a vertical arrangement. Preferably, there are two handles. At this time, the two ends of the handle are in contact with the stop block 9. Therefore, the template pressing plate 8 can be placed on the flip frame 12, and the contour template 13 can be stably placed on the template pressing plate 8 after alignment and snap-fitting. Specifically, the contour template 13 is equipped with a workpiece positioning column, which extends outward through the contour template 13 for positioning the light board.

[0033] After the profiling template 13 is placed, the lamp board is aligned and placed on the profiling template 13, because the lens fitting surface is facing upward and arranged on the profiling template 13 at this time. After the lamp board is placed, another template pressing plate 8 is placed, and then the two can be clamped by the template pressing plate 8 to perform tight mounting of the lens. Then the linkage flip table part is controlled to flip the clamping and mounting module that clamps the workpiece, and the subsequent demolding is completed under the action of gravity.

[0034] To further explain, the two ends of the block mounting plate 10 extend to the two sides of the flip frame 12 respectively; that is, the block 9 is actually suspended on both sides of the flip frame 12 through the block mounting plate 10, and the suspended part in between facilitates the movement of the two ends of the handle and the insertion into the block 9.

[0035] In this embodiment, there are two pairs of spring pieces 14, and the two spring pieces 14 arranged on the same side are equidistant from the two spring pieces 14 on the other side. The staggered spring pieces 14 will mutually form two oblique lines that cross the flip frame 12. When the handle is rotated, the rotating baffles at both ends of the handle are rotated until the spring pieces 14 are in the state of being buckled with the spring pieces 14. Because the spring pieces 14 are arched toward one side of the flip frame 12 and also extend toward one side of the template pressing plate 8, the groove at the end of the handle rotating baffle can be rotated and inserted between the spring pieces 14 and the template pressing plate 8, thereby lifting the profiling template to separate the lens from the profiling template.

[0036] When mounting and turning over, one side of the contour template 13 provided with the spring sheet 14 is facing upward. At this time, the grooves at both ends of the rotating baffle of the handle are inserted into the spring sheet 14 according to the above-mentioned rotation method, and the contour template 13 can be lifted upward together with the template pressing plate 8 on the same side to complete the demoulding (that is, the separation of the lens from the contour template 13). At this time, the lens and the light board will complete the mounting and separate from the contour template 13.

[0037] Specifically, the template pressing plate 8 is hinged with a pair of handles, and the rotation centers of the pair of handles are arranged on the symmetry center line of the template pressing plate 8. The handles include a handle 15 and a rotating baffle 16. The middle part of the rotating baffle 16 is rotatably connected to the template pressing plate 8, and the handle 15 is fixedly connected to the rotating baffle 16. The two ends of the rotating baffle 16 extend to both sides of the template pressing plate 8 and abut against the block 9; the handle 15 is fixedly connected to the rotating baffle 16 by bolts, and the rotating baffle 16 is rotatably connected to the template pressing plate 8 by a rotating pin or bolt.

[0038] In this embodiment, the two sides of the profiling template 13 are respectively fixed with a profiling frame 18 and a right-angle positioning block 17, the shape of the profiling frame 18 is consistent with the shape of the extended edge of the template pressing plate 8 set on one side, the profiling frame 18 is buckled with the extended edge of the template pressing plate 8, and the right-angle positioning block 17 is arranged at the corner vertex of the profiling template 13, and the right-angle positioning block 17 is buckled with the template pressing plate 8 set on the other side. Whether it is the right-angle positioning block 17 or the profiling frame 18, their functions are to be buckled and fitted with the template pressing plate 8.

[0039] In this embodiment, the linked flip table includes a frame, which is hinged with a pedal frame, and a pair of support plates 11 are symmetrically fixed on both sides of the top of the frame, the support plates 11 are used to abut against the flip frame 12, and the middle parts of both sides of the flip frame 12 are rotatably connected to the bottom of the frame, and the ends of both sides of the flip frame 12 are hinged with a top rod 1, the flip frame 12 is hinged to the bottom end of the top rod 1, and the top end of the top rod 1 is rotatably connected to the flip frame 12. The top end of the top rod 1 is also hinged with a first pull rod 2, and the frame is provided with a square tube 3, one end of the first pull rod 2 is rotatably connected to the top end of the square tube 3, and the support plate 11 is hinged with a second pull rod 6, and the other end of the second pull rod 6 is hinged to one end of the side wall of the flip frame 12.

[0040] To further explain, a placement plate 7 is fixedly provided on the top of the frame, and the placement plate 7 is used to place the removed materials or the contour template 13.

[0041] To further explain, the frame includes a plurality of square tubes 3 for support, a transverse tube 4 is fixedly arranged between the front and rear pairs of square tubes 3, both sides of the pedal frame are rotatably connected to the transverse tube 4, the transverse tube 4 is arranged at one end close to the bottom of the square tube 3, and the square tube 3 on one side of the frame extends upward through a placement plate 7 arranged on the top of the frame.

[0042] To further explain, the bottom of the first pull rod 2 and the middle of the flip frame 12 are hinged to the top of the top rod 1 .

[0043] Specifically, when the clamping and mounting module needs to be flipped, the user steps on one end of the pedal frame 5, and the push rod 1 is lifted upward, and the flip frame 12 is also lifted upward, that is, it moves upward. At this time, the first pull rod 2 will be flipped along with it, and the flipping of the first pull rod 2 is driven to ensure that the middle part of the flip frame 12 keeps moving upward in the vertical direction, that is, the point where the flip frame 12 and the first pull rod 2 are hinged also moves vertically upward. Since one end of the flip frame 12 is connected to the second pull rod 6, when the flip frame 12 moves upward to the highest point, the hinge part of the second pull rod 6 and the flip frame 12 will be located at the lowest end under the traction of the second pull rod 6, and the side of the second pull rod 6 and the flip frame 12 will be in a straight line in the vertical direction. At this time, the user can rotate the flip frame 12 clockwise or counterclockwise according to the needs, and then the common flipping of the contour template 13 and the light board can be completed.

[0044] After flipping, the central hinge point of the flip frame 12 (the common hinge of the first pull rod 2, the flip frame 12, and the top rod 1) will move vertically downward, the top rod 1 will also move vertically downward, the hinge of the pedal frame 5 and the top rod 1 will also move vertically downward, and the part of the pedal frame 5 for the user to step on will also flip upward to prepare for the next flip. The second pull rod 6 and the first pull rod 2 are both driven to flip to ensure the smooth flipping of the clamping and mounting module.

[0045] The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification. For ordinary technicians in this field, they can make several modifications and improvements without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. Flip mount machine, characterized by: It includes a clamping and mounting module and a linkage flipping table, the linkage flipping table is used to control the clamping and mounting module to flip, the linkage flipping table includes a flipping frame hinged to the linkage flipping table, at least one stopper mounting plate is symmetrically arranged on both sides of the flipping frame, a pair of stops is fixedly arranged on the stopper mounting plate, and the stops are mounted on the outer side of the flipping frame through the stopper mounting plate; Template pressing plates are detachably mounted on both the upper and lower surfaces of the flip frame, and handles are hinged on the template pressing plates. A gap is preset between the template pressing plates for placing the contour template and the light board, and both ends of the handle abut against the bottom wall of the block. At least one pair of spring plates are fixedly arranged on one side of the contour template, and the spring plates are respectively fixed at the two extended edges of the contour template, and the spring plates are used to abut against the end of the handle.

2. The flip mounter according to claim 1, characterized in that: The two ends of the stopper mounting plate extend toward the two sides of the flip frame respectively.

3. The flip mounter according to claim 1, characterized in that: There are two pairs of spring pieces, and the two spring pieces arranged on the same side are equidistant and staggered with the two spring pieces on the other side.

4. The flip mounter according to claim 1, characterized in that: The template pressing plate is hinged with a A pair of handles, the rotation centers of a pair of handles are arranged on the symmetrical center line of the template pressing plate, the handles include a handle and a rotating baffle, the middle part of the rotating baffle is rotatably connected to the template pressing plate, the handle is fixedly connected to the rotating baffle, and the two ends of the rotating baffle extend to both sides of the template pressing plate and abut against the block; the handle is fixedly connected to the rotating baffle by a bolt, and the rotating baffle is rotatably connected to the template pressing plate by a rotating pin or a bolt.

5. The flip mounter according to claim 1, characterized in that: A contoured frame and a right-angle positioning block are fixedly arranged on both sides of the contoured template. The shape of the contoured frame is consistent with the shape of the extended edge of the template pressing plate arranged on one side. The contoured frame is buckled with the extended edge of the template pressing plate. The right-angle positioning block is arranged at the corner vertex of the contoured template, and the right-angle positioning block is buckled with the template pressing plate arranged on the other side.

6. The flip mounter according to claim 1, characterized in that: The linked turning platform includes a frame, which is hinged with a pedal frame, a pair of support plates are symmetrically fixed on both sides of the top of the frame, the support plates are used to abut the turning frame, the middle parts of both sides of the turning frame are rotatably connected to the bottom of the frame, the ends of both sides of the turning frame are hinged with top rods, the turning frame is hinged to the bottom end of the top rod, the top end of the top rod is rotatably connected to the turning frame, the top end of the top rod is also hinged with a first pull rod, the frame is provided with a square tube, one end of the first pull rod is rotatably connected to the top end of the square tube, the support plate is hinged with a second pull rod, and the other end of the second pull rod is hinged to one end of the side wall of the turning frame.

7. The flip mounter according to claim 6, characterized in that: A placement plate is fixedly arranged on the top of the frame, and the placement plate is used to place the removed materials or the contour template.

8. The flip mounter according to claim 6, characterized in that: The frame includes multiple square tubes for support, a cross tube is fixedly arranged between the front and rear pairs of square tubes, both sides of the pedal frame are rotatably connected to the cross tube, the cross tube is arranged at one end close to the bottom of the square tube, and the square tube on one side of the frame extends upward through a placement plate arranged on the top of the frame.

9. The flip mounter according to claim 6, characterized in that: The bottom of the first pull rod and the middle of the flip frame are hinged to the top of the top rod.

10. The flip mounter according to claim 1, characterized in that: The contour template is equipped with a workpiece positioning column, which passes through the contour template and extends outwards to be used for positioning the lamp panel.