Sewing device for sock production

By designing a sewing device including a sewing machine, needle, chain, slide frame, sprocket and fixing plate, and through the cooperation of components such as hydraulic cylinder and hydraulic rod, the precise adjustment of the position of the slide frame and the rapid replacement of the needle are achieved, which solves the problem that existing equipment cannot adapt to socks of different materials and thicknesses, and improves production efficiency and service life of the equipment.

CN223003121UActive Publication Date: 2025-06-20XINJIANG YINGKAI TEXTILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422196742.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-06-20
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

The sewing device of existing sock production equipment has design limitations and cannot adapt to the needs of sock sewing holes of different materials and thicknesses, resulting in the problems of deformation, damage or unsolidity of the sewing holes during the sewing hole, which affects the quality and appearance of the socks. In addition, the installation and disassembly of the needles is cumbersome, which reduces production efficiency and increases the risk of equipment damage.

Method used

A sewing device including a sewing machine, needle, chain, slide frame, sprocket and fixing plate is designed, and through the cooperation of components such as hydraulic cylinder and hydraulic rod, the position of the slide frame is accurately adjusted to adapt to socks of different thicknesses. At the same time, through the cooperation of components such as push sleeves, pull springs, lock rods, etc., the needle is quickly replaced and stable installation.

Benefits of technology

It improves the efficiency and quality of sock production, reduces the intensity of labor, adapts to the needs of sock seams of different materials and thicknesses, improves the quality and consistency of seams, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a seaming device for sock production, which comprises a base, the base is provided with a seaming device, the seaming device comprises a sewing machine, a machine needle, a chain, a sliding frame, a chain wheel and a fixing plate, the machine needle is installed on one side of the sewing machine, the chain is sleeved on the outer side of the chain wheel, the chain wheel is installed on the sliding frame, and one side of the sewing machine is provided with a connecting device. The connecting device comprises a push sleeve, a tension spring, a lock rod, a positioning groove, a spiral groove, a top sleeve, a sliding ball, a fixed sleeve, a sliding groove, a sliding rail, a rotating sleeve, a clamping block, a connecting sleeve and a guide rail, the connecting sleeve is sleeved with the push sleeve, the lock rod is sleeved with the tension spring, the positioning groove is formed in one side of the rotating sleeve, the sliding ball is arranged in the spiral groove, and the sliding groove is formed in the outer side of the top sleeve; the sliding rail is arranged on the inner side of the fixing sleeve, one side of the clamping block is installed in the guide rail, and an adjusting device is arranged on the base. The sock production efficiency and quality can be improved, the labor intensity of workers can be reduced, and the overall production benefit can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sock production seam technology, and more specifically, it relates to a sock production seam device. Background Art

[0002] In the existing sock production technology, the seam process is a key link, which has a direct impact on the quality, appearance and durability of socks. However, the traditional seam method mainly relies on manual operation, which is not only inefficient but also labor-intensive, easily leading to an increase in production costs and worker fatigue.

[0003] Although some modern sock production devices have begun to adopt mechanized seam technology, the existing mechanical seam devices often have design limitations. For example, the clamping and positioning mechanisms of many devices lack flexibility and cannot adapt to the seam requirements of socks with different materials and thicknesses. This non - adaptability may cause problems such as deformation, damage or insecure seams during the sock seaming process, affecting the quality and appearance of socks.

[0004] Another significant shortcoming is the installation and removal process of the sewing needle. In the existing technology, replacing the sewing needle is usually a cumbersome and time - consuming process, requiring workers to operate with special tools. This not only reduces production efficiency, but also during the frequent replacement of the sewing needle, workers are prone to operation errors, resulting in equipment damage or production accidents. Summary of the Utility Model

[0005] (I) Technical Problems to be Solved

[0006] In view of the problems existing in the prior art, the utility model provides a sock production seam device to solve the technical problems mentioned in the background art.

[0007] (II) Technical Solutions

[0008] To achieve the above object, the utility model provides the following technical solutions: A seam sewing device for sock production, including a base, on which a seam sewing device is provided. The seam sewing device includes a sewing machine, a sewing needle, a chain, a sliding frame, a sprocket and a fixing plate. The sewing machine and the fixing plate are both installed on the top of the base. The sewing needle is installed on one side of the sewing machine. The chain is movably sleeved outside the sprocket. The sprocket is movably installed on the sliding frame. A connecting device is provided on one side of the sewing machine. The connecting device includes a push sleeve, a tension spring, a locking rod, a positioning groove, a spiral groove, a top sleeve, a sliding ball, a fixing sleeve, a sliding groove, a sliding rail, a rotating sleeve, a clamping block, a connecting sleeve and a guide rail. The push sleeve is movably sleeved outside the connecting sleeve. The tension spring is movably sleeved outside the locking rod. One end of the locking rod is inserted into the positioning groove, which is opened on one side of the rotating sleeve. The spiral groove is opened inside the rotating sleeve. The top sleeve is movably arranged inside the rotating sleeve. The sliding ball is fixedly arranged on the outside of the top sleeve and slides in the spiral groove. The fixing sleeve is fixedly connected to the sewing machine. The sliding groove is opened on the outside of the top sleeve. The sliding rail is arranged inside the fixing sleeve and is adapted to the sliding groove. Both ends of the rotating sleeve are movably connected to the fixing sleeve and the connecting sleeve respectively. One side of the clamping block slides in the guide rail. An adjusting device is provided on the base.

[0009] The utility model is further arranged such that a motor is provided at the top of the sliding frame, a transmission shaft is provided in the sliding frame, the transmission shaft is connected to the sprocket, and the output end of the motor is connected to the transmission shaft.

[0010] The utility model is further arranged such that a guide frame is provided in the sliding frame, and the chain is movably located in the guide frame.

[0011] The utility model is further arranged such that a flexible plate is provided on one side of the clamping block, and the flexible plate is made of rubber material.

[0012] The utility model is further arranged such that a limiting plate is provided inside the connecting sleeve, a spring is provided on one side of the limiting plate, and the other end of the spring is connected to the clamping block.

[0013] The utility model is further arranged such that the adjusting device includes a hydraulic cylinder and a hydraulic rod. The hydraulic cylinder is installed on the top of the base. One end of the hydraulic rod is connected to the output end of the hydraulic cylinder, and the other end of the hydraulic rod is connected to the sliding frame.

[0014] The utility model is further arranged such that a sliding groove is provided below the sliding frame, and the sliding groove is opened on the base.

[0015] The utility model is further arranged such that rollers are provided inside the sliding groove, and the rollers are movably installed on one side of the sliding frame.

[0016] (Three) Beneficial effects

[0017] Compared with the prior art, the utility model provides a sock sewing device for sock production, which has the following beneficial effects:

[0018] 1. The beneficial effect of the sewing device is mainly reflected in that through the cooperation of components such as a sewing machine, a sewing needle, a chain, a sliding frame, a sprocket and a fixing plate, the automatic sewing process of socks is realized. This design can improve production efficiency and reduce the labor intensity of workers.

[0019] 2. The beneficial effect of the adjusting device is mainly reflected in that through the cooperation of components such as a hydraulic cylinder and a hydraulic rod, the precise adjustment of the position of the sliding frame is realized. This design can perform appropriate clamping and positioning according to the thickness of the socks, improving the quality and consistency of the sewing. At the same time, the design of the sliding groove and the roller reduces the friction generated by the sliding of the sliding frame, reduces equipment wear, and improves the service life of the equipment.

[0020] 3. The beneficial effect of the connecting device is mainly reflected in that through the cooperation of components such as a push sleeve, a tension spring, a locking rod, a positioning groove, a spiral groove, a top sleeve, a sliding ball, a fixing sleeve, a sliding groove, a sliding rail, a rotating sleeve, a clamping block, a connecting sleeve and a guide rail, the quick replacement and stable installation of the sewing needle are realized. This design can complete the replacement of the sewing needle in a short time, reduce the downtime, and improve the production efficiency. At the same time, the design of the connecting device can stably clamp the sewing needle, improving the quality and consistency of the sewing. Through these designs, the connecting device not only improves the reliability of the sewing device, but also increases the service life of the equipment. Description of the Drawings

[0021] Figure 1 is the overall structural schematic diagram of a sock sewing device for sock production in the utility model;

[0022] Figure 2 is Figure 1 the partial enlarged structural schematic diagram at A in;

[0023] Figure 3 is the structural schematic diagram of the sliding frame part in the utility model;

[0024] Figure 4 is the sectional structural schematic diagram of the sliding frame part in the utility model;

[0025] Figure 5 is the structural schematic diagram of the connecting device part in the utility model;

[0026] Figure 6 is the sectional structural schematic diagram of the connecting device part in the utility model;

[0027] Figure 7 is the structural schematic diagram of the top sleeve part in the utility model.

[0028] In the figure: 1, base; 2, sewing machine; 3, sewing needle; 4, chain; 5, sliding frame; 6, sprocket; 7, fixing plate; 8, pushing sleeve; 9, tension spring; 10, locking rod; 11, positioning groove; 12, spiral groove; 13, top sleeve; 14, sliding ball; 15, fixing sleeve; 16, sliding groove; 17, slide rail; 18, rotating sleeve; 19, clamping block; 20, connecting sleeve; 21, guide rail; 22, motor; 23, transmission shaft; 24, guiding frame; 25, flexible plate; 26, limiting plate; 27, spring; 28, hydraulic cylinder; 29, hydraulic rod; 30, sliding slot; 31, roller. Detailed implementation manners

[0029] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments may be combined with each other. The following will describe the present invention in detail with reference to the drawings and in combination with the embodiments.

[0030] It should be pointed out that, unless otherwise specified, all the technical and scientific terms used in this application have the same meanings as those commonly understood by those of ordinary skill in the technical field to which this application belongs.

[0031] In the present invention, unless otherwise stated, the orientations such as "upper, lower" are usually in the directions shown in the drawings, or in the vertical, perpendicular or gravitational directions; similarly, for the convenience of understanding and description, "left, right" are usually in the left and right shown in the drawings; "inner, outer" refer to the inner and outer relative to the contours of the respective components, but the above orientation terms are not used to limit the present invention.

[0032] Please refer to Figures 1-7, A seam sewing device for sock production, comprising a base 1, on which a seam sewing device is provided. The seam sewing device includes a sewing machine 2, a sewing needle 3, a chain 4, a sliding frame 5, a sprocket 6 and a fixing plate 7. Both the sewing machine 2 and the fixing plate 7 are installed at the top of the base 1. The sewing needle 3 is installed on one side of the sewing machine 2. The chain 4 is movably sleeved outside the sprocket 6, and the sprocket 6 is movably installed on the sliding frame 5. A connecting device is provided on one side of the sewing machine 2. The connecting device includes a push sleeve 8, a tension spring 9, a locking rod 10, a positioning groove 11, a spiral groove 12, a top sleeve 13, a sliding ball 14, a fixing sleeve 15, a sliding groove 16, a sliding rail 17, a rotating sleeve 18, a clamping block 19, a connecting sleeve 20 and a guide rail 21. The push sleeve 8 is movably sleeved outside the connecting sleeve 20. The tension spring 9 is movably sleeved outside the locking rod 10. One end of the locking rod 10 is inserted into the positioning groove 11, and the positioning groove 11 is opened on one side of the rotating sleeve 18. The spiral groove 12 is opened inside the rotating sleeve 18. The top sleeve 13 is movably arranged inside the rotating sleeve 18. The sliding ball 14 is fixedly arranged outside the top sleeve 13, and the sliding ball 14 is slidably arranged in the spiral groove 12. The fixing sleeve 15 is fixedly connected to the sewing machine 2. The sliding groove 16 is opened outside the top sleeve 13. The sliding rail 17 is arranged inside the fixing sleeve 15, and the sliding rail 17 is adapted to the sliding groove 16. Both ends of the rotating sleeve 18 are movably connected to the fixing sleeve 15 and the connecting sleeve 20 respectively. One side of the clamping block 19 is slidably installed in the guide rail 21. An adjusting device is provided on the base 1.

[0033] A motor 22 is provided at the top of the sliding frame 5. A transmission shaft 23 is provided in the sliding frame 5. The transmission shaft 23 is connected to the sprocket 6, and the output end of the motor 22 is connected to the transmission shaft 23.

[0034] A guide frame 24 is provided inside the sliding frame 5, and the chain 4 can be movably located in the guide frame 24.

[0035] A flexible plate 25 is provided on one side of the clamping block 19, and the flexible plate 25 is made of rubber material.

[0036] A limiting plate 26 is provided inside the connecting sleeve 20. A spring 27 is provided on one side of the limiting plate 26, and the other end of the spring 27 is connected to the clamping block 19.

[0037] In this embodiment, when the device is needed to sew the mouth of the sock, first, the motor 22 is synchronously turned on so that the two motors 22 rotate in opposite directions. Then, the motor 22 drives the transmission shaft 23 connected to the output end to rotate, thereby driving the corresponding sprocket 6 to rotate. Then, the sprocket 6 drives the chain 4 sleeved on the outside to move along the guide frame 24 and drives the sprocket 6 arranged on the other side to rotate. Then, the position to be sewn is turned upwards, and the sock is clamped between the two chains 4. The running of the chain 4 drives the clamped sock to move. Then, the sewing machine 2 installed on the base 1 is turned on, and the sewing machine 2 drives the sewing needle 3 to start working, thereby realizing the sewing process of the sock. When the sewing needle 3 needs to be installed, first, the sewing needle 3 is inserted into the middle of the connecting sleeve 20. Then, the push sleeve 8 is pushed upwards so that the push sleeve 8 drives the locking rod 10 to move. Then, one end of the locking rod 10 gradually disengages from the positioning groove 11. At the same time, the push sleeve 8 drives the tension spring 9 sleeved on the outside of the locking rod 10 to stretch. Then, the rotating sleeve 18 is rotated in the corresponding direction. The rotating sleeve 18 drives the spiral groove 12 arranged inside to rotate. At the same time, due to the limitation of the sliding groove 16 and the sliding rail 17 on the top sleeve 13, the sliding ball 14 relatively slides along the spiral groove 12, and then the top sleeve 13 slides along the fixed sleeve 15. Then, the top sleeve 13 pushes the clamping block 19 arranged on one side to move. One side of the clamping block 19 slides along the guide rail 21. At the same time, the clamping block 19 cooperates with the limiting plate 26 to squeeze the spring 27. Due to the inclined structure of the guide rail 21, the clamping block 19 gathers inwards while sliding. Then, the clamping block 19 that gradually gathers inwards stably clamps the sewing needle 3 through the flexible plate 25 arranged on one side. Then, the rotation of the rotating sleeve 18 is stopped, the push sleeve 8 is released, and the tension spring 9 drives the push sleeve 8 and the locking rod 10 to reset, so that the other end of the locking rod 10 is engaged with the corresponding rotating sleeve 18, thereby preventing the unnecessary movement of the rotating sleeve 18, and thus realizing the stable installation of the sewing needle 3.

[0038] Please refer to Figures 1-4 , as an implementation manner of a sock production sewing device for the adjusting device: The adjusting device includes a hydraulic cylinder 28 and a hydraulic rod 29. The hydraulic cylinder 28 is installed at the top end of the base 1, and one end of the hydraulic rod 29 is connected to the output end of the hydraulic cylinder 28, and the other end of the hydraulic rod 29 is connected to the sliding frame 5.

[0039] A sliding groove 30 is provided below the sliding frame 5, and the sliding groove 30 is opened on the base 1.

[0040] Rollers 31 are arranged inside the sliding groove 30, and the rollers 31 are movably installed on one side of the sliding frame 5.

[0041] More specifically, when appropriate clamping and positioning are required according to the thickness of the socks, all hydraulic cylinders 28 are synchronously opened. The hydraulic cylinders 28 push the sliding frame 5 to slide along the sliding groove 30 through the hydraulic rods 29 connected to the output ends. At the same time, the sliding frame 5 drives the rollers 31 arranged on one side to slide along the sliding groove 30, thereby reducing the friction generated by the sliding of the sliding frame 5 and reducing equipment wear. When the clamping and positioning position matches the thickness of the socks, the hydraulic cylinders 28 can be closed.

[0042] In summary, when the overall equipment is in use or operation: when it is necessary to use the equipment to sew the socks, first, the motors 22 are synchronously turned on, so that the two motors 22 rotate in opposite directions. Then, the motors 22 drive the transmission shafts 23 connected to the output ends to rotate, thereby driving the corresponding sprockets 6 to rotate. Then, the sprockets 6 drive the chain 4 sleeved on the outside to move along the guide frame 24 and drive the sprockets 6 arranged on the other side to rotate. Then, the position to be sewn is turned upwards, and the socks are clamped between the two chains 4. The running of the chain 4 drives the clamped socks to move. Then, the sewing machine 2 installed on the base 1 is turned on, and the sewing machine 2 drives the sewing needle 3 to start working, thereby realizing the sewing process of the socks. When it is necessary to install the sewing needle 3, first, the sewing needle 3 is inserted into the middle of the connecting sleeve 20, and then the push sleeve 8 is pushed upwards, so that the push sleeve 8 drives the locking rod 10 to move. Then, one end of the locking rod 10 gradually disengages from the positioning groove 11. At the same time, the push sleeve 8 drives the tension spring 9 sleeved on the outside of the locking rod 10 to stretch. Then, the rotating sleeve 18 is rotated in the corresponding direction. The rotating sleeve 18 drives the spiral groove 12 arranged on the inside to rotate. At the same time, due to the limitation of the top sleeve 13 by the sliding groove 16 and the sliding rail 17, the sliding ball 14 slides relatively along the spiral groove 12, and further, the top sleeve 13 slides along the fixed sleeve 15. Then, the top sleeve 13 pushes the clamping block 19 arranged on one side to move. One side of the clamping block 19 slides along the guide rail 21. At the same time, the clamping block 19 and the limiting plate 26 cooperate to squeeze the spring 27. Due to the inclined structure of the guide rail 21, the clamping block 19 converges inwards while sliding. Then, the clamping block 19 that gradually converges inwards stably clamps the sewing needle 3 through the flexible plate 25 arranged on one side. Then, the rotation of the rotating sleeve 18 is stopped, the push sleeve 8 is released, and the tension spring 9 drives the push sleeve 8 and the locking rod 10 to reset, so that the other end of the locking rod 10 is engaged in the corresponding rotating sleeve 18, thereby preventing unnecessary movement of the rotating sleeve 18, and further realizing the stable installation of the sewing needle 3.

[0043] When it is necessary to perform appropriate clamping and positioning according to the thickness of the socks, all hydraulic cylinders 28 are synchronously opened. The hydraulic cylinders 28 push the sliding frame 5 to slide along the sliding groove 30 through the hydraulic rods 29 connected to the output ends. At the same time, the sliding frame 5 drives the rollers 31 arranged on one side to slide along the sliding groove 30, thereby reducing the friction generated by the sliding of the sliding frame 5 and reducing equipment wear. After the clamping and positioning position matches the thickness of the socks, the hydraulic cylinders 28 can be closed.

[0044] In all the solutions mentioned above, for the connection between two components, welding, bolt and nut connection, bolt or screw connection, or other well-known connection methods can be selected according to the actual situation, which will not be elaborated one by one here. For those mentioned above that involve fixed connection, welding is preferably considered. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A seaming device for sock production, comprising a base (1), characterized in that: The base (1) is provided with a sewing device, which comprises a sewing machine (2), a machine needle (3), a chain (4), a sliding frame (5), a sprocket (6) and a fixed plate (7), wherein the machine needle (3) is mounted on one side of the sewing machine (2), the chain (4) is sleeved on the outside of the sprocket (6), and the sprocket (6) is mounted on the sliding frame (5), and a connecting device is provided on one side of the sewing machine (2), wherein the connecting device comprises a push sleeve (8), a tension spring (9), a locking rod (10), a positioning groove (11), a spiral groove (12), a top sleeve (13), a sliding ball (14), a fixed sleeve (15 ), a slide groove (16), a slide rail (17), a rotating sleeve (18), a clamping block (19), a connecting sleeve (20) and a guide rail (21), the push sleeve (8) is sleeved on the outside of the connecting sleeve (20), the tension spring (9) is sleeved on the outside of the locking rod (10), the positioning groove (11) is opened on one side of the rotating sleeve (18), the sliding ball (14) is arranged in the spiral groove (12), the slide groove (16) is opened on the outside of the top sleeve (13), the slide rail (17) is arranged on the inside of the fixed sleeve (15), one side of the clamping block (19) is installed in the guide rail (21), and an adjusting device is arranged on the base (1).

2. A seaming device for socks production according to claim 1, characterized in that: A motor (22) is provided at the top of the sliding frame (5), a transmission shaft (23) is provided in the sliding frame (5), the transmission shaft (23) is connected to the sprocket (6), and the output end of the motor (22) is connected to the transmission shaft (23).

3. A seaming device for socks production according to claim 2, characterized in that: A guide frame (24) is arranged inside the sliding frame (5), and the chain (4) is movably located in the guide frame (24).

4. The seaming device for socks production according to claim 1, characterized in that: A flexible plate (25) is provided on one side of the clamping block (19), and the flexible plate (25) is made of rubber material.

5. A seaming device for socks production according to claim 4, characterized in that: A limiting plate (26) is provided on the inner side of the connecting sleeve (20), a spring (27) is provided on one side of the limiting plate (26), and the other end of the spring (27) is connected to the clamping block (19).

6. A socks production seaming device according to any one of claims 1 to 5, characterized in that: The adjusting device comprises a hydraulic cylinder (28) and a hydraulic rod (29), wherein the hydraulic cylinder (28) is mounted on the top of the base (1), one end of the hydraulic rod (29) is connected to the output end of the hydraulic cylinder (28), and the other end of the hydraulic rod (29) is connected to the sliding frame (5).

7. A seaming device for socks production according to claim 6, characterized in that: A sliding groove (30) is provided below the sliding frame (5), and the sliding groove (30) is opened on the base (1).

8. A seaming device for socks production according to claim 7, characterized in that: A roller (31) is provided inside the sliding groove (30), and the roller (31) is movably mounted on one side of the sliding frame (5).