Modularized low-voltage plug-in type distribution box

Through the modularly designed low-voltage plug-in tap box, the combination of tap assembly and parallel components solves the problem of difficult expansion of the fixing configuration of traditional cable tap box, and achieves the effect of convenient maintenance and capacity expansion.

CN223007193UActive Publication Date: 2025-06-20HEFEI ZHONGLIAO MECHANICAL & ELECTRICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422134313.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-20
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

Traditional cable tap box usually uses a fixed configuration and is not easy to expand or adjust. If the tap loop needs to be added or modified, it may require an overall replacement or a substantial modification of the tap box.

Method used

A modular low-voltage plug-in tap box is designed, which adopts a combination of tap assembly and parallel assembly. Through the cooperation of conductive clamps with copper bars and conductive sheets, plug-in conductivity is realized, and the docking and fixing seats are disassembled to facilitate modular layout and expansion.

Benefits of technology

The parallel connection of tapped components is realized, which is convenient for maintenance and expansion, the overall layout is simple and easy for maintenance, and has the effect of convenient maintenance and expansion compared to the existing technology.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of distribution boxes, and discloses a modular low-voltage plug-in type distribution box which comprises a box body, a support is arranged on the inner side of the box body, a plurality of guide rail plates are arranged on the support, a distribution assembly is arranged on the inner sides of every two adjacent guide rail plates on the support, and each distribution assembly comprises a plurality of copper bars. One end of each copper bar is provided with a parallel connection assembly, and each parallel connection assembly comprises a conductive clamping plate arranged on the outer side of the corresponding copper bar. The conductive clamping plates are attached to the surfaces of the copper bars and the conductive sheets, plug-in type conduction is achieved, parallel connection of the tapping assemblies can be completed only by fixing the butt joint base and the fixing base, modular arrangement can be carried out according to load purposes or other conditions, capacity expansion after completion is facilitated, the side edges of the conductive sheets are used for being connected with the axis in parallel, and the wiring efficiency is improved. Only the copper bar and the tapping control switch connecting line are arranged on the front side, so that the overall layout is more concise, the maintenance is convenient, and the effects of convenient maintenance and convenient capacity expansion are achieved.
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Description

Technical Field

[0001] The present application relates to the technical field of distribution boxes, and in particular to a modular low-voltage plug-in tapping box. Background Art

[0002] With the continuous development of the cableization process of the distribution network, when independent loads with small capacities are concentrated, cable tapping boxes have become an effective means to achieve multi-branch connections of cables. The main function of a cable tapping box is to tap or transfer cables to meet the needs of different loads.

[0003] However, most of the existing cable tapping boxes usually adopt a fixed configuration. Their internal structure mainly consists of a simple box plus the distribution of basic electrical components, and parallel connections are achieved through wires or copper bars. Although this design has a low cost and a simple structure, when it is necessary to add or adjust the tapping circuit, it is often necessary to replace the tapping box as a whole or carry out a major transformation, which not only increases the difficulty of upgrading but also raises the cost. Summary of the Utility Model

[0004] In order to solve the problem that traditional cable tapping boxes usually have a fixed configuration and are not easy to expand or adjust, and if it is necessary to add or modify the tapping circuit, it may be necessary to replace the tapping box as a whole or carry out a major transformation, the present application provides a modular low-voltage plug-in tapping box.

[0005] The modular low-voltage plug-in tapping box provided by the present application adopts the following technical solutions:

[0006] A modular low-voltage plug-in tapping box includes a box body. A bracket is arranged inside the box body. A plurality of guide rail plates are arranged on the bracket. A tapping component is arranged inside the adjacent two guide rail plates on the bracket. The tapping component includes a plurality of copper bars for supplying power to each tapping control switch. One end of each copper bar is provided with a parallel connection component. The parallel connection component includes a conductive clamping plate arranged outside the corresponding copper bar. A conductive sheet is inserted between the upper and lower adjacent conductive clamping plates for realizing the parallel connection of the tapping component.

[0007] Preferably, the tapping component further includes a fixing seat arranged on the bracket. The fixing seat is detachably connected to the corresponding copper bar. A plurality of insulating support members are arranged between the adjacent two copper bars.

[0008] Preferably, the parallel connection component further includes a docking seat arranged on the bracket. The docking seat includes a connection seat with a plurality of sliding grooves. A plurality of limiting plates are arranged at the upper end of the connection seat. A plurality of the conductive clamping plates are respectively arranged in the corresponding sliding grooves.

[0009] Preferably, the conductive clamping plate includes a U-shaped copper plate disposed in the chute, a connecting plate is arranged at the upper end of the U-shaped copper plate, and the conductive sheet is detachably arranged at the upper end of the connecting plate.

[0010] Preferably, a main switch is arranged on the uppermost guide rail plate, and the main switch is electrically connected to the corresponding conductive clamping plate.

[0011] In summary, the present application includes the following beneficial technical effects:

[0012] By the combined use of the tapping component and the parallel connection component, the conductive clamping plate is used to fit on the surfaces of the copper busbar and the conductive sheet to achieve plug-in conduction. Only by fixing the docking seat and the fixed seat can the parallel connection of the tapping component be completed. Modular layout can be carried out according to the load use or other conditions, which is convenient for post-expansion. By using the parallel axis on the side of the conductive sheet, only the copper busbar and the tapping control switch are connected on the front, making the overall layout more concise and convenient for maintenance; compared with the prior art, it has the effects of convenient maintenance and convenient expansion. Description of the Drawings

[0013] Figure 1 is a first perspective three-dimensional structural schematic diagram of an embodiment of the application;

[0014] Figure 2 is a second perspective three-dimensional structural schematic diagram of an embodiment of the application;

[0015] Figure 3 is a third perspective three-dimensional structural schematic diagram of an embodiment of the application.

[0016] Description of the reference numerals: 1, box body; 2, bracket; 3, guide rail plate; 4, tapping component; 401, fixed seat; 402, copper busbar; 403, insulating support; 5, parallel connection component; 501, docking seat; 5011, connection seat; 5012, limiting plate; 502, conductive clamping plate; 5021, U-shaped copper plate; 5022, connecting plate; 503, conductive sheet; 6, main switch. Detailed Description of the Embodiment

[0017] The following will further describe the present application in detail Figures 1 - 3 with reference to the accompanying drawings.

[0018] An embodiment of the present application discloses a modular low-voltage plug-in tapping box. Refer to Figures 1 - 3, A modular low-voltage plug-in type tapping box, including a box body 1. Box doors are installed on both the front and back of the box body 1, facilitating maintenance by staff from the front and back doors. Inside the box body 1, a bracket 2 is installed, and several guide rail plates 3 are installed on the bracket 2. A main switch 6 is installed on the uppermost guide rail plate 3. The input end of the main switch 6 is connected to the grid side, controlling the power switch of the entire system. Electrical components such as surge protectors and isolating switches serving as tapping control switches are arranged through the guide rail plates 3.

[0019] On the inner sides of two adjacent guide rail plates 3 on the bracket 2, a tapping assembly 4 is installed. The tapping assembly 4 includes a fixing seat 401 fixed on the bracket 2 by bolts. Several slots are installed on the fixing seat 401, and copper bars 402 are detachably installed in the slots. Power is supplied to each tapping control switch through the copper bars 402. Several insulating support members 403 are detachably arranged between two adjacent copper bars 402. The copper bars 402 are connected into a whole through the insulating support members 403, facilitating subsequent overall loading and unloading. Refer to Figure 2 , The insulating support members 403 can be selected as insulators, nylon support members, etc. according to needs, reserving sufficient insulation gaps for the two copper bars 402. For example, the two outermost copper bars 402 are fixed in the slots by bolts to prevent the copper bars 402 from shaking and shifting.

[0020] On the bracket 2 on the side away from the fixing seat 401, a parallel connection assembly 5 is detachably installed. The parallel connection assembly 5 includes a docking seat 501 installed on the bracket 2. The docking seat 501 includes a connecting seat 5011 installed on the bracket 2 by bolts. A chute is opened on the connecting seat 5011, and several limiting plates 5012 are fixed at the upper end of the chute. A conductive clamping plate 502 is slidably installed in the chute. A conductive sheet 503 is inserted between the upper and lower conductive clamping plates 502. The copper bar 402 is installed inside the docking conductive clamping plate 502. Through the cooperation of the conductive sheet 503, the conductive clamping plate 502 and the copper bar 402, the parallel connection of multiple tapping assemblies 4 is realized. Both the docking seat 501 and the fixing seat 401 are made of insulating materials and are manufactured through an integral molding technology to ensure electrical insulation and safety.

[0021] The conductive clamping plate 502 includes a U-shaped copper plate 5021 installed in the chute. A connecting plate 5022 is installed at the upper end of the U-shaped copper plate 5021. The conductive sheet 503 is detachably installed at the upper end of the connecting plate 5022. For example, the conductive sheet 503 is installed on the connecting plate 5022 by bolts. The copper bar 402 and the conductive sheet 503 are fitted and inserted inside the U-shaped copper plate 5021 to improve the insertion effect. Refer to Figure 3 , The U-shaped copper plate 5021 can be designed to generate a certain extrusion force on the copper bar 402 and the conductive sheet 503 to ensure stable connection and good contact effect.

[0022] The implementation principle of a modular low-voltage plug-in type tap box in an embodiment of the present application is as follows:

[0023] First, install a guide rail plate 3 on the bracket 2, and configure the main switch 6 on the uppermost guide rail plate as required. The input end of the main switch is connected to the grid side.

[0024] Then, install the docking seat 501 on the bracket 2 through bolts. The uppermost conductive clamping plate 502 is connected to the output end of the main switch 6.

[0025] Next, install insulating supports 403 between adjacent copper bars, insert the copper bar 402 into the slot of the fixed seat, the conductive clamping plate 502 is docked with the copper bar 402, and the fixed seat 401 is fixed to the bracket 2 through bolts.

[0026] Then, fix the conductive sheet 503 to the connecting plate 5022 through bolts. The conductive sheet 503 is inserted into the internal part of the uppermost conductive clamping plate 502, and the connecting seat 501 and the fixed seat 401 are fixed step by step from top to bottom. After the installation is completed, check the electrical connection to ensure that the connections between all copper bars 402, conductive clamping plates 502, and conductive sheets 503 are firm and reliable.

[0027] Finally, install the corresponding tap control switch. After completion, close the main switch 6 and test the electrical performance of the entire tap box, including parameters such as voltage, current, and insulation resistance.

[0028] Make necessary adjustments and optimizations according to the test results to ensure that the tap box can operate safely and stably.

[0029] Finally, several points should be noted: First, in the description of the present application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or it can be the communication inside two components. It can be directly connected. "Upper", "lower", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the described object changes, the relative position relationship may change;

[0030] Second: In the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments of the present disclosure are involved. For other structures, reference can be made to the usual designs. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0031] Finally: The above description is only the preferred embodiment of the present utility model and is not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

[0032] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application shall be covered within the protection scope of the present application.

Claims

1. A modular low-voltage plug-in distribution box, comprising a box body (1), a bracket (2) is arranged on the inner side of the box body (1), and a plurality of guide rail plates (3) are arranged on the bracket (2), characterized in that: A tap assembly (4) is arranged on the inner side of two adjacent guide rail plates (3) on the bracket (2), the tap assembly (4) comprising a plurality of copper bars (402) for supplying power to each tap control switch, one end of each copper bar (402) is provided with a parallel connection assembly (5), the parallel connection assembly (5) comprising a conductive clamping plate (502) arranged on the outer side of the corresponding copper bar (402), a conductive sheet (503) is inserted between two adjacent conductive clamping plates (502) in order to realize parallel connection of the tap assembly (4).

2. A modular low-voltage plug-in distribution box according to claim 1, characterized in that: The tapping assembly (4) further comprises a fixing seat (401) arranged on the bracket (2); the fixing seat (401) is detachably connected to a corresponding copper busbar (402); and a plurality of insulating support members (403) are arranged between two adjacent copper busbars (402).

3. A modular low-voltage plug-in distribution box according to claim 1, characterized in that: The parallel connection assembly (5) further comprises a docking seat (501) arranged on the bracket (2), the docking seat (501) comprising a connecting seat (5011) with a plurality of slide grooves, a plurality of limit plates (5012) are arranged at the upper end of the connecting seat (5011), and a plurality of the conductive clamping plates (502) are respectively arranged in corresponding slide grooves.

4. A modular low-voltage plug-in distribution box according to claim 3, characterized in that: The conductive clamping plate (502) comprises a U-shaped copper plate (5021) arranged in a slide groove, a connecting plate (5022) is arranged at the upper end of the U-shaped copper plate (5021), and the conductive sheet (503) is detachably arranged at the upper end of the connecting plate (5022).

5. A modular low-voltage plug-in distribution box according to claim 1, characterized in that: A main switch (6) is provided on the uppermost guide rail plate (3), and the main switch (6) is electrically connected to the corresponding conductive clamping plate (502).