Mixing device for improving uniformity of metal soft magnetic powder core

By designing a mixing device including a stirring assembly and a micro vibration assembly, the problem of low uniformity caused by the fixed stirring range in the existing mixing device is solved, and efficient and uniform mixing of metal soft magnetic powder core raw materials is achieved.

CN223010360UActive Publication Date: 2025-06-24SHANDONG HUIJIA MAGNETOELECTRICITY TECH CO LTD
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Patent Information

Application Number
CN202422183771.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-06-24
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The stirring mechanism in the existing mixing device is fixedly arranged, and the stirring range cannot be changed, resulting in the unevenness of the raw material mixing of the metal soft magnetic powder core.

Method used

A mixing device including an outer cylinder, an inner cylinder, a stirring assembly and a micro vibration assembly is designed. The mixing assembly realizes the mixing range of the stirring rod by the motor driving the short shaft, pin block and stirring rod; the micro vibration assembly realizes the micro vibration of the inner cylinder through the setting of the L-shaped plate and the second spring, and improves the stirring effect.

Benefits of technology

Through the coordinated work of the stirring assembly and the micro vibration assembly, the change in the stirring range and the full mixing of raw materials are achieved, which significantly improves the uniformity of the metal soft magnetic powder core and enhances the stirring efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal soft magnetic powder core processing, and discloses a mixing device for improving the uniformity of a metal soft magnetic powder core. The inner cylinder is arranged in the outer cylinder; the stirring assembly penetrates through the outer cylinder and the inner cylinder; and the micro-vibration assembly is mounted between the outer cylinder and the inner cylinder. An auxiliary plate is fixedly installed on the top face of the outer cylinder, a support is fixedly installed at the bottom of the auxiliary plate, a base is fixedly installed at the bottom of the support, and the stability of the whole device can be enhanced through the installed support and the base installed at the bottom of the support. The stirring assembly comprises a motor arranged on the right side of the outer cylinder, and a short shaft is fixedly installed at the output end of the motor. According to the mixing device for improving the uniformity of the metal soft magnetic powder core, through cooperation of a sliding rod and a first spring, when a pin block is subjected to gravity force in the rotating process, vibration of a stirring rod is achieved, and the situation that the stirring effect is affected due to the fact that stirred raw materials are attached to the stirring rod is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal soft magnetic powder core processing, in particular to a mixing device for improving the uniformity of metal soft magnetic powder cores. Background Technique

[0002] Metal soft magnetic powder cores are a type of soft magnetic material. They are powders made of metal or alloy soft magnetic materials and produced through special processes. Metal soft magnetic powder cores mainly include four major series: iron powder cores, iron-silicon-aluminum magnetic powder cores, high-flux magnetic powder cores, and molybdenum permalloy magnetic powder cores. Currently, with the progress of science and technology and society, higher requirements have been put forward for the development of various scientific and technological fields. In today's society, high precision, high sensitivity, large capacity, and miniaturization are the general requirements and development directions for various electronic products. This is also the requirement and development direction for soft magnetic materials widely used in various electronic products. Therefore, during the processing and production of metal soft magnetic powder cores, higher requirements are also placed on the uniformity of the mixing of their raw materials.

[0003] However, the stirring mechanisms in existing mixing devices are all fixedly arranged and rotate 360° around a center, unable to change the stirring range, resulting in certain limitations in stirring.

[0004] For this reason, we have proposed a mixing device for improving the uniformity of metal soft magnetic powder cores to solve the problem. Content of the Utility Model

[0005] The purpose of the utility model is to provide a mixing device for improving the uniformity of metal soft magnetic powder cores, which solves the problems in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A mixing device for improving the uniformity of metal soft magnetic powder cores, comprising:

[0007] An outer cylinder;

[0008] An inner cylinder, arranged inside the outer cylinder;

[0009] A stirring assembly, penetrating through the outer cylinder and the inner cylinder;

[0010] A micro-vibration assembly, installed between the outer cylinder and the inner cylinder.

[0011] Preferably, an auxiliary plate is fixedly installed on the top surface of the outer cylinder, a support is fixedly installed at the bottom of the auxiliary plate, and a base is fixedly installed at the bottom of the support. By installing the support and the base installed at the bottom of the support, the stability of the entire device can be enhanced.

[0012] Preferably, the stirring assembly includes:

[0013] The motor is arranged on the right side of the outer cylinder. A short shaft is fixedly installed at the output end of the motor. The right end of the short shaft sequentially passes through the right side surfaces of the outer cylinder and the inner cylinder in a movable manner and extends into the inner cylinder.

[0014] The pin block is clamped with a rectangular opening formed on the outer wall of the short shaft. A stirring shaft is fixedly installed on the end face of the pin block. Stirring rods are fixedly installed on the outer wall of the stirring shaft.

[0015] Preferably, a motor base is fixedly installed on the lower surface of the motor. The motor base is fixedly installed on the right side surface of the outer cylinder. By installing the motor base, the motor can be stably installed, which is convenient for the normal operation of the motor.

[0016] Preferably, the height of the pin block is greater than the height of the inner wall of the rectangular opening. Such a setting is to enable the pin block to have a certain range of movement space.

[0017] Preferably, a sliding rod is fixedly installed on the surface of the pin block. The sliding rod is slidably arranged in a rectangular groove formed on the inner wall of the rectangular opening. A first spring is fixedly installed between the sliding rod and the rectangular groove. Through the cooperation of the sliding rod and the first spring, vibration of the pin block can be realized, so that the stirring rod can vibrate, avoiding the raw materials to be stirred from adhering to the stirring rod and affecting the stirring effect.

[0018] Preferably, the micro-vibration assembly includes:

[0019] An L-shaped plate, one end of which is fixedly arranged with the inner cylinder, and the other end is slidably arranged in a chute formed on the surface of the auxiliary plate;

[0020] A second spring, one end of which is fixedly installed on the lower surface of the L-shaped plate, and the other end is fixedly installed on the bottom of the inner wall of the chute.

[0021] The present utility model provides a mixing device for improving the uniformity of metal soft magnetic powder cores. The mixing device for improving the uniformity of metal soft magnetic powder cores has the following beneficial effects:

[0022] (1). For the mixing device for improving the uniformity of metal soft magnetic powder cores, the motor drives the short shaft to drive the pin block to rotate, and finally the stirring shaft drives the stirring rods to rotate to achieve the stirring purpose. Here, the cooperation between the pin block and the short shaft can enable the stirring rods to have a change in the stirring range, enhancing the stirring efficiency.

[0023] (2). For the mixing device for improving the uniformity of metal soft magnetic powder cores, through the cooperation of the sliding rod and the first spring, when the pin block is subjected to gravity during rotation, vibration of the stirring rod can be realized, avoiding the raw materials to be stirred from adhering to the stirring rod and affecting the stirring effect.

[0024] (3) The mixing device for improving the uniformity of metal soft magnetic powder cores can vibrate the inner cylinder during the operation of the stirring component through the arranged micro-vibration component, vibrate and mix the raw materials, and cooperate with the stirring rod to stir, making the stirring more sufficient. Description of the Drawings

[0025] Figure 1 Fig. is the overall three-dimensional structural schematic diagram of a mixing device for improving the uniformity of metal soft magnetic powder cores of the present invention;

[0026] Figure 2 Fig. is the structural schematic diagram of the pin block in a mixing device for improving the uniformity of metal soft magnetic powder cores of the present invention;

[0027] Figure 3 A mixing device for improving the uniformity of metal soft magnetic powder cores of the present invention Figure 2 is the partial explosion structural schematic diagram;

[0028] Figure 4 A mixing device for improving the uniformity of metal soft magnetic powder cores of the present invention Figure 1 is the left-side plane structural schematic diagram.

[0029] In the figure: 1 outer cylinder, 2 inner cylinder, 3 support, 4 base, 5 auxiliary plate, 6 motor base, 7 stirring component, 71 motor, 72 short shaft, 73 stirring shaft, 74 stirring rod, 75 pin block, 76 slide bar, 77 first spring, 78 rectangular opening, 79 rectangular groove, 8 micro-vibration component, 81 L-shaped plate, 82 second spring. Detailed Description of the Embodiment

[0030] In order to have a clearer understanding of the technical features, objectives, and effects of the present invention, the specific embodiments of the present invention will now be described with reference to the accompanying drawings.

[0031] Embodiment 1

[0032] A preferred embodiment of a mixing device for improving the uniformity of metal soft magnetic powder cores provided by the present invention is as Figures 1 to 4 shown:

[0033] A mixing device for improving the uniformity of metal soft magnetic powder cores includes:

[0034] An outer cylinder 1, with an auxiliary plate 5 fixedly installed on the top surface of the outer cylinder 1, a support 3 fixedly installed at the bottom of the auxiliary plate 5, and a base 4 fixedly installed at the bottom of the support 3. By installing the support 3 and the base 4 installed at the bottom of the support 3, the stability of the entire device can be enhanced;

[0035] An inner cylinder 2, arranged inside the outer cylinder 1;

[0036] A stirring component 7, penetrating through the outer cylinder 1 and the inner cylinder 2;

[0037] The micro-vibration assembly 8 is installed between the outer cylinder 1 and the inner cylinder 2.

[0038] The stirring assembly 7 includes:

[0039] A motor 71 is arranged on the right side of the outer cylinder 1. A short shaft 72 is fixedly installed at the output end of the motor 71. The right end of the short shaft 72 sequentially passes through the right side surfaces of the outer cylinder 1 and the inner cylinder 2 movably and extends into the inner cylinder 2.

[0040] A pin block 75 is clamped and arranged in a rectangular opening 78 formed on the outer wall of the short shaft 72. A stirring shaft 73 is fixedly installed on the end face of the pin block 75. Stirring rods 74 are fixedly installed on the outer wall of the stirring shaft 73.

[0041] Here, the height of the pin block 75 is greater than the height of the inner wall of the rectangular opening 78. This setting is to enable the pin block 75 to have a certain range of movement during the rotation of the short shaft 72, and then enable the stirring rods to have a stirring variation range.

[0042] In the specific implementation process, when the motor 71 is started to rotate the short shaft 72, due to the setting of the pin block 75, the stirring shaft 73 will drive the stirring rods 74 to rotate to achieve the stirring purpose. Due to the setting between the pin block 75 and the short shaft 72, the stirring rods 74 will have a change in the stirring range, enhancing the stirring efficiency.

[0043] In this embodiment, a motor base 6 is fixedly installed on the lower surface of the motor 71. The motor base 6 is fixedly installed on the right side surface of the outer cylinder 1. By installing the motor base 6, the motor 71 can be stably installed, facilitating the normal operation of the motor 71.

[0044] Furthermore, a sliding rod 76 is fixedly installed on the surface of the pin block 75. The sliding rod 76 is slidably arranged in a rectangular groove 79 formed on the inner wall of the rectangular opening 78. A first spring 77 is fixedly installed between the sliding rod 76 and the rectangular groove 79. Through the cooperation of the sliding rod 76 and the first spring 77, vibration of the pin block 75 can be achieved, so that the stirring rods 74 can vibrate, preventing the raw materials to be stirred from adhering to the stirring rods 74 and affecting the stirring effect.

[0045] Embodiment 2

[0046] On the basis of the above implementation scheme, the micro-vibration assembly 8 includes:

[0047] An L-shaped plate 81, one end of which is fixedly arranged with the inner cylinder 2, and the other end is slidably arranged in a chute formed on the surface of the auxiliary plate 5;

[0048] A second spring 82, one end of which is fixedly installed on the lower surface of the L-shaped plate 81, and the other end is fixedly installed on the bottom of the inner wall of the chute.

[0049] In the specific implementation process, when the stirring rod 74 rotates to the lowest position during rotation, due to the setting of the pin block 75, the stirring rod 74 at the lowest position will impact the bottom of the inner wall of the inner cylinder 2. Then, with the setting of the L-shaped plate 81 and the second spring 82, the inner cylinder 2 can vibrate slightly up and down to vibrate and mix the raw materials, cooperate with the stirring work of the stirring rod 74, and make the stirring more sufficient.

[0050] Working principle: First, pour the raw materials to be stirred into the inner cylinder 2, and then start the motor 71 to rotate the short shaft 72. Since the short shaft 72 is clamped with the pin block 75 and the sliding rod 76 is set at the same time, the pin block 75 can be rotated under the rotation of the short shaft 72. Under the rotation of the pin block 75, the stirring shaft 73 can be rotated, and finally the stirring rod 74 can perform the stirring work. During the rotation of the pin block 75, it will be affected by the downward gravity. Since the height of the pin block 75 is greater than the height of the inner wall of the rectangular inlet 78, the pin block 75 can drive the stirring rod 74 to move downward to change the stirring range. When the stirring rod 74 moves downward, it will impact the bottom of the inner wall of the inner cylinder 2. Then, with the setting of the L-shaped plate 81 and the second spring 82, the up and down vibration of the inner cylinder 2 can be realized, so that the principle can be mixed again, and cooperate with the work of the stirring rod 74. Here, with the setting of the first spring 77, the vibration of the stirring rod 74 can be strengthened, preventing the raw materials from adhering to the stirring rod 74 and avoiding affecting the stirring work of the stirring rod 74.

[0051] The above is only the schematic specific implementation manner of the present invention and is not intended to limit the scope of the present invention. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principle of the present invention shall fall within the scope of protection of the present invention. Moreover, it should be noted that the components of the present invention are not limited to the above overall application. Each technical feature described in the specification of the present invention can be selected and used alone according to actual needs or selected and combined in multiple items. Therefore, the present invention should naturally cover other combinations and specific applications related to the inventive points of this case.

Claims

1. A mixing device for improving the uniformity of a metal soft magnetic powder core, characterized in that: include: outer cylinder(1); An inner cylinder (2) is arranged inside the outer cylinder (1); A stirring assembly (7) is disposed through the outer cylinder (1) and the inner cylinder (2); The micro-vibration assembly (8) is installed between the outer cylinder (1) and the inner cylinder (2).

2. A mixing device for improving the uniformity of a metal soft magnetic powder core according to claim 1, characterized in that: An auxiliary plate (5) is fixedly mounted on the top surface of the outer cylinder (1), a bracket (3) is fixedly mounted on the bottom of the auxiliary plate (5), and a base (4) is fixedly mounted on the bottom of the bracket (3).

3. A mixing device for improving uniformity of a metal soft magnetic powder core according to claim 1, characterized in that: The stirring assembly (7) comprises: The motor (71) is arranged on the right side of the outer cylinder (1), and a short shaft (72) is fixedly mounted on the output end of the motor (71). The right end of the short shaft (72) is movable and passes through the right sides of the outer cylinder (1) and the inner cylinder (2) in sequence, and extends into the inner cylinder (2); The pin block (75) is engaged with a rectangular opening (78) provided on the outer wall of the short shaft (72); a stirring shaft (73) is fixedly mounted on the end surface of the pin block (75); and a stirring rod (74) is fixedly mounted on the outer wall of the stirring shaft (73).

4. A mixing device for improving uniformity of a metal soft magnetic powder core according to claim 3, characterized in that: A motor seat (6) is fixedly mounted on the lower surface of the motor (71), and the motor seat (6) is fixedly mounted on the right side of the outer cylinder (1).

5. A mixing device for improving uniformity of a metal soft magnetic powder core according to claim 3, characterized in that: The height of the pin block (75) is greater than the height of the inner wall of the rectangular opening (78).

6. A mixing device for improving uniformity of a metal soft magnetic powder core according to claim 3, characterized in that: A slide bar (76) is fixedly mounted on the surface of the pin block (75), and the slide bar (76) is slidably arranged with a rectangular groove (79) provided on the inner wall of the rectangular opening (78), and a first spring (77) is fixedly mounted between the slide bar (76) and the rectangular groove (79).

7. A mixing device for improving uniformity of a metal soft magnetic powder core according to claim 1, characterized in that: The micro-vibration component (8) comprises: An L-shaped plate (81) has one end fixedly disposed on the inner tube (2) and the other end slidably disposed in a slide groove provided on the surface of the auxiliary plate (5); The second spring (82) has one end fixedly mounted on the lower surface of the L-shaped plate (81) and the other end fixedly mounted on the bottom of the inner wall of the slide groove.