Novel vibrating screen classifier
By designing a new type of vibrating screening machine, using vibration and airflow dispersion technology, the problems of traditional vibrating screening machine occupying a large area and poor screening effect are solved, and efficient material separation and screening effect are improved.
Patent Information
- Application Number
- CN202421947540.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-13
AI Technical Summary
Traditional vibrating screening machines have problems such as large footprint, poor screening effect and low efficiency, and a new type of vibrating screening machine is needed to solve these problems.
A new type of vibration screening machine is designed, including a feed operation area, a vibration distribution area and a power source installation area. The vibration force is provided through the vibration mechanism and the airflow is provided through the blower mechanism. The airflow is dispersed on the vibration screen plate in combination with the airflow dispersion mechanism to realize the separation of high-density materials and low-density materials.
It effectively improves the screening efficiency and screening effect, reduces the equipment's footprint, and improves the equipment's integration and functional partition clarity.
Smart Images

Figure CN223010762U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of screening equipment, in particular to a new type of vibrating screen. Background Art
[0002] The vibrating screen is an important equipment for solid material classification, and is widely used in the fields of mining, building materials, coal preparation, energy, chemical industry, etc. The traditional vibrating screen mainly uses a vibrating motor to excite vibration as the vibration source, so that the material is thrown up on the sieve mesh and at the same time makes a jumping or sliding movement forward. The material uniformly enters the feeding hopper of the screening machine from the feeder, and several specifications of oversize and undersize materials are generated through multiple sieve meshes and discharged from their respective outlets. However, the traditional vibrating screen has the disadvantages of large floor area, poor screening effect and low efficiency. Therefore, a new type of vibrating screen is urgently needed to solve the above problems. Summary of the Invention
[0003] The problem to be solved by the utility model is to provide a vibrating screen with a small floor area, which can effectively improve the screening efficiency and screening effect.
[0004] To solve the above technical problems, the technical solution adopted by the utility model is: a new type of vibrating screen, including a screening machine housing, the interior of the screening machine housing is divided into a feeding operation area, a vibrating material distribution area and a power source installation area from top to bottom in sequence; the feeding operation area includes a feeding port and a dust removal port located above the screening machine housing; the vibrating material distribution area includes a vibrating screening plate inclined under the feeding port, the low end of the vibrating screening plate is communicated with a low-density material port, the high end of the vibrating screening plate is communicated with a high-density material port, both the low-density material port and the high-density material port are fixedly arranged on the screening machine housing, a vibration transfer plate is fixedly arranged at the lower end of the vibrating screening plate, and an air flow dispersion mechanism is fixedly arranged on the vibration transfer plate; the power source installation area includes a vibration mechanism for providing vibration force to the vibrating material distribution area and a blowing mechanism for providing air flow to the vibrating material distribution area.
[0005] Further, the vibrating screening plate includes a screening plate body, several air holes are arranged on the screening plate body, and a fixing plate for bolt connection with the inner wall of the screening machine housing is arranged at the lower end of the screening plate body.
[0006] Further, the air flow dispersion mechanism includes parallel connecting rods, a first V-shaped diversion plate fixedly arranged at the upper ends of the two connecting rods, and a second V-shaped diversion plate fixedly arranged at the lower ends of the two connecting rods. The first V-shaped diversion plate and the second V-shaped diversion plate are arranged in an alternating manner, and a first threaded hole for threaded connection with the vibration transfer plate is arranged on the connecting rod.
[0007] Further, the vibration mechanism includes a driving motor fixedly arranged at the bottom of the vibration source installation area. A first pulley is fixedly arranged on the output shaft of the driving motor. The first pulley is connected to a second pulley through a belt. The second pulley is fixedly arranged on a rotating shaft. Both sides of the rotating shaft are rotatably connected in the vibration source installation area through bearing seats. A plurality of cams are arranged side by side on the rotating shaft. A transmission rib plate is fixedly arranged below the vibration transmission plate, and a transmission rod fixedly arranged on the transmission rib plate. The free end of the transmission rod is in contact connection with the cam through a vibration block.
[0008] Further, the blowing mechanism includes a blower, a blower motor belt-connected to the blower, and a hose fixedly arranged on the air outlet of the blower. The other end of the hose penetrates through the vibration transmission plate and is located below the air flow dispersion mechanism.
[0009] Further, an output quantity adjusting mechanism is arranged on one side of the vibration screening plate near the high-density material outlet. The output quantity adjusting mechanism includes a fixing plate fixedly arranged on the inner wall of the screening machine housing. An adjusting plate is rotatably connected to the fixing plate. A through second threaded hole is arranged on the adjusting plate. An adjusting rod is threadedly connected in the second threaded hole. A stop block is fixedly arranged on the adjusting rod. The adjusting rod below the stop block is a threaded rod. The free end of the threaded rod penetrates through an elastic strip and is threadedly connected to the second threaded hole. The other end of the elastic strip is fixedly connected to the fixing plate.
[0010] Further, a micro residue discharge pipe is arranged on one side of the vibration transmission plate near the air flow dispersion mechanism. The discharge port of the micro residue discharge pipe is located in the high-density material outlet.
[0011] Further, an L-shaped vibration material distribution plate is arranged below the feed inlet. The L-shaped vibration material distribution plate is fixedly arranged on the inner wall of the screening machine housing in the vibration material distribution area.
[0012] Further, a material blocking plate is arranged on one side opposite to the outlet of the L-shaped vibration material distribution plate. The upper end of the material blocking plate is fixedly arranged on the inner wall of the screening machine housing in the feed operation area.
[0013] Further, an observation window is arranged on the screening machine housing on one side of the feed inlet.
[0014] Compared with the prior art, the advantages and beneficial effects of the present utility model are:
[0015] 1. The vibration screening machine of the present utility model is sequentially divided into a feed operation area, a vibration material distribution area, and a power source installation area from top to bottom. The equipment structure has clear functional partitions, high integration, and small equipment floor area;
[0016] 2. The vibrating screen machine of the present utility model provides vibration force to each structure in the vibration feeding area through the vibration mechanism. At the same time, the blowing mechanism provides air flow, and the air flow dispersion mechanism disperses the air flow onto the vibrating screen plate, separating the high-density materials and low-density materials in the materials on the vibrating screen plate and discharging them from different outlets, effectively improving the screening effect and screening efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is the overall structural schematic diagram of a novel vibrating screen machine of the present utility model.
[0018] Figure 2 is Figure 1 the front view structural schematic diagram of
[0019] Figure 3 is Figure 2 the sectional structural schematic diagram of the A-A section in
[0020] Figure 4 is Figure 3 the enlarged structural schematic diagram at position B in
[0021] Figure 5 is the structural schematic diagram of the vibrating screen plate of a novel vibrating screen machine of the present utility model.
[0022] Figure 6 is the structural schematic diagram of the air flow dispersion mechanism of a novel vibrating screen machine of the present utility model.
[0023] Figure 7 is the structural schematic diagram of the vibration mechanism of a novel vibrating screen machine of the present utility model.
[0024] In the figure: 1 - screen machine housing; 2 - feeding operation area; 3 - vibration feeding area; 4 - power source installation area; 5 - feeding port; 6 - dust removal port; 7 - vibrating screen plate; 8 - low-density material port; 9 - high-density material port; 10 - vibration transfer plate; 11 - air flow dispersion mechanism; 12 - vibration mechanism; 13 - blowing mechanism; 14 - screen plate body; 15 - air holes; 16 - fixing plate; 17 - connecting rod; 18 - first V-shaped guide plate; 19 - second V-shaped guide plate; 20 - first threaded hole; 21 - drive motor; 22 - first pulley; 23 - belt; 24 - second pulley; 25 - rotating shaft; 26 - bearing seat; 27 - cam; 28 - transfer rib plate; 29 - transfer rod; 30 - vibration block; 31 - fan; 32 - fan motor; 33 - hose; 34 - fixing plate; 35 - adjusting plate; 36 - adjusting rod; 37 - stop block; 38 - elastic strip; 39 - micro-residual material discharge pipe; 40 - L-shaped vibration feeding plate; 41 - material blocking plate; 42 - observation window. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] The following will describe in detail the specific implementation manners of the present utility model in conjunction with the accompanying drawings.
[0026] As Figures 1-7 shown, a new type of vibrating screening machine includes a screening machine housing 1. The interior of the screening machine housing 1 is sequentially divided into a feeding operation area 2, a vibrating material distribution area 3, and a power source installation area 4 from top to bottom; the feeding operation area 1 includes a feeding port 5 and a dust removal port 6 located above the screening machine housing 1; the vibrating material distribution area 3 includes a vibrating screening plate 7 inclined below the feeding port 5. The lower end of the vibrating screening plate 7 is communicated with a low-density material port 8, and the upper end of the vibrating screening plate 7 is communicated with a high-density material port 9. Both the low-density material port 8 and the high-density material port 9 are fixedly arranged on the screening machine housing 1. A vibration transfer plate 10 is fixedly arranged at the lower end of the vibrating screening plate 7, and an air flow dispersion mechanism 11 is fixedly arranged on the vibration transfer plate 10; the power source installation area 4 includes a vibration mechanism 12 for providing vibration force to the vibrating material distribution area 3 and a blowing mechanism 13 for providing air flow to the vibrating material distribution area 3.
[0027] The vibrating screening machine of the present utility model is sequentially divided into a feeding operation area 2, a vibrating material distribution area 3, and a power source installation area 4 from top to bottom. The equipment structure has clear functional partitions, high integration, and a small floor area of the equipment; at the same time, the vibration mechanism 12 provides vibration force to each structure in the vibrating material distribution area 3, and the blowing mechanism 13 provides air flow. In combination with the air flow dispersion mechanism 11, the air flow is dispersed onto the vibrating screening plate 7, separating the high-density materials and low-density materials in the materials on the vibrating screening plate 7 and discharging them from different outlets, effectively improving the screening effect and screening efficiency.
[0028] Further, the vibrating screening plate 7 includes a screening plate body 14. A plurality of air holes 15 are arranged on the screening plate body 14, and a fixing plate 16 for bolt connection with the inner wall of the screening machine housing 1 is arranged at the lower end of the screening plate body 14.
[0029] Specifically, the vibrating screening plate 7 is bolt-connected to the inner wall of the screening machine housing 1 through the fixing plate 16. The connection structure is simple, facilitating the replacement or repair of the vibrating screening plate 7. In addition, the diameter of the air holes 15 on the vibrating screening plate 7 is set to 0.4 mm, which can effectively prevent materials from falling in the air holes 15 while facilitating the passage of air flow.
[0030] Further, the air flow dispersion mechanism 11 includes parallel connecting rods 17, a first V-shaped diversion plate 18 fixedly arranged at the upper ends of the two connecting rods 17, and a second V-shaped diversion plate 19 fixedly arranged at the lower ends of the two connecting rods 17. The first V-shaped diversion plate 18 and the second V-shaped diversion plate 19 are arranged in an alternating manner, and a first threaded hole 20 for threaded connection with the vibration transfer plate 10 is arranged on the connecting rod 17.
[0031] Specifically, the air flow dispersion mechanism 11 is fixedly arranged below the vibrating screening plate 7 and above the air blowing mechanism 13 through the first threaded hole 20. When the air blowing mechanism 13 blows air onto the diversion plate, since the diversion plate is of a V-shaped structure, it can disperse the air flow well. And by arranging the V-shaped diversion plates staggered up and down, the dispersion effect of the air flow is improved, and the vibrating screening plate 7 can be better provided with air flow, so that the vibrating screening plate 7 realizes material separation under the dual action of vibration and air flow, and the screening effect is improved.
[0032] Furthermore, the vibration mechanism 12 includes a driving motor 21 fixedly arranged at the bottom of the vibration source installation area 3. A first pulley 22 is fixedly arranged on the output shaft of the driving motor 21. The first pulley 22 is connected to a second pulley 24 through a belt 23. The second pulley 24 is fixedly arranged on a rotating shaft 25. Both sides of the rotating shaft 25 are rotatably connected in the vibration source installation area 3 through bearing seats 26. A plurality of cams 27 are arranged in parallel on the rotating shaft 25. A transmission rib plate 28 is fixedly arranged below the vibration transmission plate 10. A transmission rod 29 is fixedly arranged on the transmission rib plate 28. The free end of the transmission rod 29 is in contact connection with the cam 27 through a vibration block 30.
[0033] Specifically, the working process of the vibration mechanism is as follows: The driving motor 21 drives the first pulley 22 and the second pulley 24 to rotate through the belt 23, thereby driving the rotating shaft 25 to rotate. Since a plurality of cams 27 are arranged on the rotating shaft 25, the cams 27 rotate accordingly under the drive of the rotating shaft 25. The cams 27 are in contact with the vibration blocks 30, so that the vibration blocks 30 vibrate along with the structural trajectory of the cams 27. Thus, the vibration transmission plate 10 is driven to vibrate through the transmission rod 29 and the transmission rib plate 28. Then, the vibration transmission plate 10 drives each structure in the vibration material distribution area 3 to vibrate, including the vibrating screening plate 7, the discharge port, the air flow dispersion mechanism 11, etc.
[0034] Furthermore, the air blowing mechanism 13 includes a fan 31, a fan motor 32 belt-connected to the fan 31, and a hose 33 fixedly arranged at the air outlet of the fan. The other end of the hose 33 penetrates through the vibration transmission plate 10 and is located below the air flow dispersion mechanism 11.
[0035] Specifically, the fan motor 32 drives the fan 31 to rotate through a belt to provide air flow, and the air flow is transmitted to the lower part of the air flow dispersion mechanism 11 through the hose 33.
[0036] Further, an output amount adjusting mechanism is provided on one side of the vibration screening plate 7 at the high-density material outlet 9. The output amount adjusting mechanism includes a fixing plate 34 fixedly arranged on the inner wall of the screening machine housing 1. A regulating plate 35 is rotatably connected to the fixing plate 34. A through second threaded hole (not shown) is provided on the regulating plate 35. A regulating rod 36 is threadedly connected in the second threaded hole. A stop block 37 is fixedly arranged on the regulating rod 36. The regulating rod below the stop block 37 is a threaded rod. The free end of the threaded rod penetrates through an elastic strip 38 and is threadedly connected to the second threaded hole. The other end of the elastic strip 38 is fixedly connected to the fixing plate 34.
[0037] Specifically, an output amount adjusting mechanism is provided at the high-density material outlet 9, which can effectively control the discharge amount of the material, enabling the material to be fully vibration-separated and improving the screening effect. The specific adjustment process is as follows: First, through the stop block 37 and elastic strip 38 structure, the regulating rod 36 can be fixed above the regulating plate 35, and the threaded rod structure below the regulating rod 36 is connected to the second threaded hole on the regulating plate 35. By rotating the regulating rod 36, the gap size between the regulating plate 35 and the vibration screening plate 7 is controlled, thereby adjusting the discharge amount.
[0038] Further, a micro-residual material discharge pipe 39 is provided on one side of the vibration transfer plate 10 close to the air flow dispersion mechanism 11. The discharge port of the micro-residual material discharge pipe 39 is located inside the high-density material outlet 9.
[0039] Specifically, since air holes 15 are provided on the vibration screening plate 7, some fine powder materials will fall onto the vibration transfer plate 10 through the air holes 15 by vibration. Therefore, when cleaning the equipment after vibration screening is completed, these fine powder materials are discharged through the micro-residual material discharge pipe 39. Since a maintenance door is provided on the side of the screening machine housing 1, after the equipment stops, the maintenance door can be directly opened to manually clean the fine powder materials, and the discharge port is arranged inside the high-density material outlet 9, improving the integration of the equipment.
[0040] Further, an L-shaped vibration material distributing plate 40 is provided below the feed inlet 5. The L-shaped vibration material distributing plate 40 is fixedly arranged on the inner wall of the screening machine housing 1 in the vibration material distribution area 3. After the material enters from the feed inlet 5, it falls onto the L-shaped vibration material distributing plate 40, and the material is evenly scattered on the vibration screening plate 7 through vibration, effectively preventing the material from accumulating at the feed inlet and improving the screening efficiency. At the same time, a baffle plate 41 is provided on the side opposite to the outlet of the L-shaped vibration material distributing plate 40. The upper end of the baffle plate 41 is fixedly arranged on the inner wall of the screening machine housing 1 in the feed operation area 2. The baffle plate 41 makes all the fed materials fall on the vibration screening plate 7, effectively preventing the fed materials from entering the discharge port without being screened and affecting the screening effect.
[0041] Furthermore, an observation window 42 is provided on the screening machine housing 1 on one side of the feed inlet 5, through which the screening situation of the materials inside the equipment can be observed in real time.
[0042] The working process of the present utility model is as follows: First, start the drive motor and the fan motor to activate the vibration mechanism and the blowing mechanism of the equipment. Then, put the material to be separated into the feed inlet. The material is evenly scattered on the vibrating screening plate by the L-shaped vibrating material distributor. After vibration and air blowing on the vibrating screening plate, separation is achieved, so that the low-density material is discharged from the low-density material outlet, and the high-density material is discharged from the high-density material outlet, realizing the separation of the materials. At the same time, a dust removal device is connected to the dust removal port, and the fine dust generated during the operation of the equipment is discharged from the dust removal port. In addition, for the fine powder material that enters the vibration transfer plate through the air holes, after the separation is completed, the maintenance door can be opened for manual cleaning, so that the material is discharged at the small residual material discharge pipe.
[0043] The above has described in detail an embodiment of the present utility model, but the content described is only the preferred embodiment of the present utility model and cannot be considered as limiting the scope of implementation of the present utility model. All equivalent changes and improvements made according to the scope of the application of the present utility model should still fall within the scope covered by the patent of the present utility model.
Claims
1. A new type of vibrating screening machine, characterized by: It includes a screening machine housing, wherein the interior of the screening machine housing is divided into a feeding operation area, a vibration material distribution area and a power source installation area from top to bottom; The feeding operation area includes a feeding port and a dust removal port located above the screening machine housing; The vibrating material distribution area includes a vibrating screening plate obliquely arranged below the feed port, the lower end of the vibrating screening plate is connected to the low-density material port, the upper end of the vibrating screening plate is connected to the high-density material port, the low-density material port and the high-density material port are both fixedly arranged on the screening machine housing, a vibration transmission plate is fixedly arranged at the lower end of the vibrating screening plate, and an airflow dispersion mechanism is fixedly arranged on the vibration transmission plate; The power source installation area includes a vibration mechanism for providing vibration force to the vibration material distribution area and a blower mechanism for providing air flow to the vibration material distribution area.
2. A novel vibrating screening machine according to claim 1, characterized in that: The vibrating screening plate comprises a screening plate body, a plurality of air holes are arranged on the screening plate body, and a fixing plate for being bolted to the inner wall of the screening machine housing is arranged at the lower end of the screening plate body.
3. A novel vibrating screening machine according to claim 1, characterized in that: The airflow dispersion mechanism includes parallel connected rods, a first V-shaped guide plate fixedly arranged at the upper ends of the two connected rods, and a second V-shaped guide plate fixedly arranged at the lower ends of the two connected rods. The first V-shaped guide plate and the second V-shaped guide plate are staggered, and the connecting rod is provided with a first threaded hole for threaded connection with the vibration transmission plate.
4. A novel vibrating screening machine according to claim 1, characterized in that: The vibration mechanism includes a driving motor fixedly arranged at the bottom of the vibration source installation area, a first pulley is fixedly arranged on the output shaft of the driving motor, the first pulley is connected to the second pulley through a belt, the second pulley is fixedly arranged on the rotating shaft, both sides of the rotating shaft are rotatably connected in the vibration source installation area through bearing seats, a plurality of cams are arranged in parallel on the rotating shaft, a transmission rib plate is fixedly arranged under the vibration transmission plate, a transmission rod is fixedly arranged on the transmission rib plate, and the free end of the transmission rod is in contact with the cam through a vibration block.
5. A novel vibrating screening machine according to claim 1, characterized in that: The blower mechanism comprises a blower, a blower motor connected to a blower belt, and a hose fixedly arranged on the blower air outlet, and the other end of the hose passes through a vibration transmission plate and is located below the airflow dispersion mechanism.
6. A novel vibrating screening machine according to claim 1, characterized in that: An output adjustment mechanism is provided on one side of the vibrating screening plate located at the high-density material port, and the output adjustment mechanism includes a fixed plate fixedly arranged on the inner wall of the screening machine shell, an adjustment plate is rotatably connected to the fixed plate, a through second threaded hole is provided on the adjustment plate, an adjustment rod is threadedly connected to the second threaded hole, a stopper is fixedly arranged on the adjustment rod, the adjustment rod under the stopper is a threaded rod, the free end of the threaded rod passes through an elastic strip and is threadedly connected to the second threaded hole, and the other end of the elastic strip is fixedly connected to the fixed plate.
7. A novel vibrating screening machine according to claim 1, characterized in that: A small residual material discharge pipe is arranged on one side of the vibration transmission plate close to the airflow dispersion mechanism, and a discharge port of the small residual material discharge pipe is located in the high-density material port.
8. A novel vibrating screening machine according to claim 1, characterized in that: An L-shaped vibrating material dividing plate is arranged below the feed inlet, and the L-shaped vibrating material dividing plate is fixedly arranged on the inner wall of the outer shell of the screening machine in the vibrating material dividing area.
9. A novel vibrating screening machine according to claim 8, characterized in that: A material baffle plate is arranged on the side opposite to the outlet of the L-shaped vibrating material dividing plate, and the upper end of the material baffle plate is fixedly arranged on the inner wall of the outer shell of the screening machine in the feeding operation area.
10. A novel vibrating screening machine according to claim 1, characterized in that: An observation window is arranged on the outer shell of the screening machine at one side of the feed inlet.