Children toy hole filling and coating equipment
By designing children's toy hole filling coating equipment and using electric slide rails and centrifugal pumps to achieve automatic filling of paint, the problems of inefficiency and environmental pollution of traditional manual spraying methods are solved, the spraying efficiency and quality are improved, and the automation and large-scale development of the toy manufacturing industry are promoted.
Patent Information
- Application Number
- CN202422023340.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-21
AI Technical Summary
Traditional artificial painting methods are inefficient and ineffective when spraying the inner surface of children's toys through holes, and may lead to environmental pollution and health risks, limiting the scale and automation development of the toy manufacturing industry.
Design a children's toy filling and coating equipment, including a workbench, an electric slide rail, a distance sensor and a centrifugal pump, and drives the electric slide rail and a centrifugal pump through a control circuit to realize the automated process of evenly filling the inner wall of the hole.
It improves spraying efficiency and quality, reduces environmental pollution and production costs, and promotes the automation and large-scale development of the toy manufacturing industry.
Smart Images

Figure CN223010910U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of toy processing, in particular to a hole filling and coating device for children's toys. Background Art
[0002] During the design and manufacturing process of children's toys, their parts often contain a variety of through-hole structures. These through-holes not only increase the fun and interactivity of the toys, but also put forward higher requirements for the beauty and safety of the toys. However, the traditional manual spray painting method often faces the problems of low efficiency and poor effect when spraying the inner surface of these through-holes. During the painting process, the uneven distribution of paint and the generation of excessive paint mist not only affect the appearance quality of the toys, but also may cause the paint mist to diffuse into the surrounding air, causing environmental pollution and potential threats to the health of operators. In addition, the instability of manual operation also increases production costs and time, limiting the scale and automation development of the toy manufacturing industry. Therefore, it is necessary to improve the through-hole spraying technology, improve the spraying efficiency and quality, and reduce environmental pollution.
[0003] Therefore, a children's toy hole filling and coating equipment is proposed to solve or alleviate the above problems. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a hole filling and coating device for children's toys.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A children's toy hole filling and coating equipment includes a workbench, a horizontal electric slide rail fixedly connected to the workbench, a longitudinal electric slide rail arranged on the movable end of the horizontal electric slide rail, and a slide seat arranged on the movable end of the longitudinal electric slide rail, the slide seat is provided with a distance sensor and a centrifugal pump, and also includes a control circuit, the control circuit is coupled to the distance sensor, the centrifugal pump, the horizontal electric slide rail, and the longitudinal electric slide rail respectively, and the control circuit controls the operation of the centrifugal pump, the horizontal electric slide rail, and the longitudinal electric slide rail according to feedback from the distance sensor.
[0007] Preferably, the outlet of the centrifugal pump is connected to a nozzle, the nozzle is arranged obliquely, and the discharge port of the nozzle is located directly below the distance sensor, and the inlet of the centrifugal pump is connected to a connecting hose, and the connecting hose is connected to a paint bucket.
[0008] Preferably, the transverse electric slide rail includes a transverse track, a transverse screw rod rotatably connected to the transverse track, a transverse seat threadedly connected to the transverse screw rod and slidably connected to the transverse track, and a transverse axis motor fixedly connected to one end of the transverse track and having its output end transmission connected to one end of the transverse screw rod.
[0009] Preferably, the longitudinal electric slide rail includes a longitudinal track, a longitudinal lead screw rotatably connected in the longitudinal track, a longitudinal seat threadedly connected to the longitudinal lead screw and slidably connected in the longitudinal track, and a longitudinal shaft motor fixedly connected to one end of the longitudinal track and having its output end drivingly connected to one end of the longitudinal lead screw.
[0010] Preferably, the centrifugal pump includes a pump body and a centrifugal pump motor drivingly connected thereto.
[0011] Preferably, the control circuit includes
[0012] a voltage comparison circuit, whose input end is coupled to the distance sensor, and the voltage comparison circuit outputs a comparison signal after the distance signal fed back by the distance sensor is greater than a preset distance reference signal therein;
[0013] a controller, whose input end is coupled to the output end of the voltage comparison circuit, and the controller controls the horizontal shaft motor and the longitudinal shaft motor to stop and controls the centrifugal pump motor to operate after receiving the comparison signal.
[0014] Preferably, the control circuit further includes a motor drive circuit, whose input end is coupled to the output end of the controller, and the output end of the motor drive circuit is respectively coupled to the centrifugal pump motor, the horizontal shaft motor, and the longitudinal shaft motor.
[0015] Preferably, the voltage comparison circuit includes an LM339 voltage comparator, the controller includes an STM32F103RCT6 embedded microcontroller, and the motor drive circuit includes a TB67S109AFTG motor drive chip.
[0016] The present utility model has the following beneficial effects:
[0017] In the present utility model, the controller drives the motor to make the electric slide rail drive the distance sensor and the centrifugal pump to move on the workbench plane. When the distance sensor detects above the hole of the toy board, the centrifugal pump is triggered to spray paint, ensuring that the inner wall of the hole is evenly filled with paint. After completion, the slide rail and the pump return to their original positions and stop working. Description of the Drawings
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other relevant drawings can also be obtained based on these drawings.
[0019] Figure 1 is a structural schematic diagram of the present utility model;
[0020] Figure 2It is the structural block diagram of the control circuit in the present utility model;
[0021] Figure 3 It is the wiring diagram of the voltage comparison circuit in the present utility model.
[0022] 1. Workbench; 2. Horizontal electric slide rail; 201. Horizontal axis motor; 3. Vertical electric slide rail; 301. Vertical axis motor; 4. Slide seat; 5. Centrifugal pump motor; 6. Distance sensor; 7. Voltage comparison circuit; 8. Controller; 9. Motor drive circuit. Specific embodiments
[0023] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. Usually, the components of the embodiments of the present utility model described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.
[0024] Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the present utility model to be protected, but merely represents the selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model.
[0025] It should be noted that: similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0026] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship when the product of the present utility model is usually placed, or the orientation or positional relationship commonly understood by those skilled in the art. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0027] In addition, the terms "first", "second", "third", etc. are only used for descriptive distinction and should not be construed as indicating or implying relative importance.
[0028] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] A children's toy filling and coating equipment, such as Figure 1 As shown, it includes a workbench 1, a transverse electric slide rail 2 fixedly connected to the workbench 1, a longitudinal electric slide rail 3 arranged on the movable end of the transverse electric slide rail 2, and a slide seat 4 arranged on the movable end of the longitudinal electric slide rail 3, the slide seat 4 is provided with a distance sensor 6 and a centrifugal pump, and also includes a control circuit, the control circuit is coupled to the distance sensor 6, the centrifugal pump, the transverse electric slide rail 2, and the longitudinal electric slide rail 3 respectively, and the control circuit controls the operation of the centrifugal pump, the transverse electric slide rail 2, and the longitudinal electric slide rail 3 according to the feedback of the distance sensor 6.
[0030] The outlet of the centrifugal pump is connected to a nozzle, which is arranged at an angle, and the discharge port of the nozzle is located directly below the distance sensor 6. The inlet of the centrifugal pump is connected to a connecting hose, and the connecting hose is connected to a paint bucket. The centrifugal pump includes a pump body and a centrifugal pump motor 5 connected to it.
[0031] The transverse electric slide 2 includes a transverse track, a transverse screw rod rotatably connected to the transverse track, a transverse seat threadedly connected to the transverse screw rod and slidably connected to the transverse track, and a transverse axis motor 201 fixedly connected to one end of the transverse track and whose output end is transmission-connected to one end of the transverse screw rod. The longitudinal electric slide 3 includes a longitudinal track, a longitudinal screw rod rotatably connected to the longitudinal track, a longitudinal seat threadedly connected to the longitudinal screw rod and slidably connected to the longitudinal track, and a longitudinal axis motor 301 fixedly connected to one end of the longitudinal track and whose output end is transmission-connected to one end of the longitudinal screw rod.
[0032] like Figure 2 As shown, the control circuit includes a voltage comparison circuit 7, a controller 8, and a motor drive circuit 9.
[0033] The input terminal of the voltage comparison circuit 7 is coupled to the distance sensor 6. After the distance signal fed back by the distance sensor 6 is greater than the preset distance reference signal therein, the voltage comparison circuit 7 outputs a comparison signal. The input terminal of the controller 8 is coupled to the output terminal of the voltage comparison circuit 7. After receiving the comparison signal, the controller 8 controls the cross-axis motor 201 and the longitudinal-axis motor 301 to stop, and controls the centrifugal pump motor 5 to operate. The input terminal of the motor drive circuit 9 is coupled to the output terminal of the controller 8. The output terminals of the motor drive circuit 9 are respectively coupled to the centrifugal pump motor 5, the cross-axis motor 201, and the longitudinal-axis motor 301. As Figure 3 shown, the voltage comparison circuit 7 includes an LM339 voltage comparator, the controller 8 includes an STM32F103RCT6 embedded microcontroller, and the motor drive circuit 9 includes a TB67S109AFTG motor drive chip.
[0034] When the present utility model is actually working, a plurality of toy plates are overlapped together so that the holes of all the toy plates can form a hole that can extend to the workbench 1. The controller 8 controls the forward and reverse rotations of the cross-axis motor 201 and the longitudinal-axis motor 301 through the motor drive circuit 9, so that the cross-axis motor 201 can drive the cross screw rod to rotate in the cross rail, and then the cross seat can be displaced in the length direction of the cross rail. Similarly, the longitudinal-axis motor 301 can drive the longitudinal screw rod to rotate in the longitudinal rail, so that the longitudinal seat can be displaced in the length direction of the longitudinal rail, so that the sliding seat 4 can be displaced together with the longitudinal seat. The cooperation of the cross electric slide rail 2 and the longitudinal electric slide rail 3 enables the distance sensor 6 and the centrifugal pump to reach any position on the plane. At this time, when the distance sensor 6 reaches above the holes formed by the combination of all the toy plates, the distance sensor 6 can feed back a distance signal. After this distance signal is given to the voltage comparison circuit 7, it is judged that the distance signal is greater than the distance reference signal. At this time, the voltage comparison circuit 7 feeds back a comparison signal to the controller 8, and the controller 8 will control the cross-axis motor 201 and the longitudinal-axis motor 301 to stop working through the motor drive circuit 9, and control the centrifugal pump motor 5 to work, so that the paint in the paint bucket can enter the centrifugal pump through the connecting hose, and then enter the holes through the nozzle, so as to ensure that the paint can fill the inner walls of the holes where all the toy plates are overlapped together. Then, the cross electric slide rail 2 and the longitudinal electric slide rail 3 both return to their original positions, and the centrifugal pump stops working.
[0035] The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. For those skilled in the art, the present utility model can have various changes and modifications. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A children's toy hole filling and coating equipment, characterized in that: The invention comprises a workbench (1), a transverse electric slide rail (2) fixedly connected to the workbench (1), a longitudinal electric slide rail (3) arranged on the movable end of the transverse electric slide rail (2), and a slide seat (4) arranged on the movable end of the longitudinal electric slide rail (3), wherein the slide seat (4) is provided with a distance sensor (6) and a centrifugal pump, and further comprises a control circuit, wherein the control circuit is respectively coupled to the distance sensor (6), the centrifugal pump, the transverse electric slide rail (2), and the longitudinal electric slide rail (3), and the control circuit controls the operation of the centrifugal pump, the transverse electric slide rail (2), and the longitudinal electric slide rail (3) according to feedback from the distance sensor (6).
2. A children's toy hole filling and coating equipment according to claim 1, characterized in that: The outlet of the centrifugal pump is connected to a nozzle, the nozzle is arranged obliquely, and the discharge port of the nozzle is located directly below the distance sensor (6). The inlet of the centrifugal pump is connected to a connecting hose, and the connecting hose is connected to a paint bucket.
3. The hole filling and coating equipment for children's toys according to claim 1, characterized in that: The horizontal electric slide rail (2) comprises a horizontal track, a horizontal screw rod rotatably connected to the horizontal track, a horizontal seat threadedly connected to the horizontal screw rod and slidably connected to the horizontal track, and a horizontal axis motor (201) fixedly connected to one end of the horizontal track and having an output end drivingly connected to one end of the horizontal screw rod.
4. The hole filling and coating equipment for children's toys according to claim 3, characterized in that: The longitudinal electric slide rail (3) comprises a longitudinal track, a longitudinal screw rod rotatably connected to the longitudinal track, a longitudinal seat threadedly connected to the longitudinal screw rod and slidably connected to the longitudinal track, and a longitudinal axis motor (301) fixedly connected to one end of the longitudinal track and having an output end drivingly connected to one end of the longitudinal screw rod.
5. The hole filling and coating equipment for children's toys according to claim 4, characterized in that: The centrifugal pump comprises a pump body and a centrifugal pump motor (5) which is transmission-connected to the pump body.
6. The hole filling and coating equipment for children's toys according to claim 5, characterized in that: The control circuit includes A voltage comparison circuit (7), an input end of which is coupled to the distance sensor (6), and the voltage comparison circuit (7) outputs a comparison signal after the distance signal fed back by the distance sensor (6) is greater than a preset distance reference signal; A controller (8), wherein an input end of the controller (8) is coupled to an output end of the voltage comparison circuit (7), and after receiving a comparison signal, the controller (8) controls the horizontal axis motor (201) and the vertical axis motor (301) to stop, and controls the centrifugal pump motor (5) to operate.
7. The hole filling and coating equipment for children's toys according to claim 6, characterized in that: The control circuit also includes a motor drive circuit (9), the input end of the motor drive circuit (9) is coupled to the output end of the controller (8), and the output end of the motor drive circuit (9) is respectively coupled to the centrifugal pump motor (5), the horizontal axis motor (201), and the vertical axis motor (301).
8. The hole filling and coating equipment for children's toys according to claim 7, characterized in that: The voltage comparison circuit (7) includes an LM339 voltage comparator, the controller (8) includes an STM32F103RCT6 embedded microcontroller, and the motor drive circuit (9) includes a TB67S109AFTG motor drive chip.