Surface impurity removal device for stainless steel welded pipe production

By designing a surface decompression device for stainless steel welded pipe production including feeding mechanism and impurity removal mechanism, the problem of low cleaning efficiency of surface impurities of welded pipes is solved, and automated cleaning is realized, saving manpower and improving production efficiency is improved.

CN223011393UActive Publication Date: 2025-06-24ZHEJIANG LONGXING STAINLESS STEEL CO LTD
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Patent Information

Application Number
CN202422088880.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-06-24
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

In the production process of stainless steel welded pipes, dust and debris often remain on the surface of the welded pipe after welding. The existing technology mainly relies on manual cleaning, resulting in inefficiency and waste of labor.

Method used

A surface impurity removal device for the production of stainless steel welded pipes is designed, including a frame, a feeding mechanism and a debris removal mechanism. The feeding mechanism transports the stainless steel welded pipe to the impurity removal mechanism. The impurity removal mechanism automatically cleanses the impurity surface of the welded pipe through the cooperation of the impurity removal roller and the cleaning block.

Benefits of technology

Automatic cleaning of the surface of stainless steel welded pipes is realized, which eliminates the steps of manual cleaning, saves human resources, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223011393U_ABST
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Abstract

The utility model relates to a surface impurity removal device for stainless steel welded pipe production, which comprises a rack, a feeding mechanism and an impurity removal mechanism are arranged on the rack, the feeding mechanism comprises a plurality of feeding rollers which are rotatably arranged on the rack and are in transmission connection with a first motor arranged on the rack, the impurity removal mechanism comprises an impurity removal roller and a cleaning block, and the cleaning block is arranged on the rack. The impurity removing roller is rotationally arranged on the rack and is in transmission connection with a second motor arranged on the rack, an end opening of the impurity removing roller faces the feeding roller, and the cleaning block is arranged in the impurity removing roller. According to the surface impurity removing device for stainless steel welded pipe production, the surface of a stainless steel welded pipe can be cleaned, manpower is saved, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel pipe production equipment, in particular to a surface impurity removing device for stainless steel welded pipe production. Background Art

[0002] Stainless steel welded pipes are steel pipes made by welding steel materials or steel strips after being curled and formed by a unit and a die. The production of welded pipes has the advantages of simple process, high production efficiency, many varieties and specifications, and less equipment investment. In the production process of stainless steel welded pipes, the materials on the welding seam need to be removed after welding. During this process, dust and debris will remain on the surface of the stainless steel welded pipes. Currently, the surface of stainless steel welded pipes is generally cleaned manually in the subsequent process, which has the disadvantages of wasting manpower and low production efficiency.

[0003] In view of the above problems, the utility model is improved. Summary of the Utility Model

[0004] The utility model provides a surface impurity removing device for stainless steel welded pipe production, which solves the above problems existing in the prior art during use.

[0005] The technical solution of the utility model is realized as follows:

[0006] A surface impurity removing device for stainless steel welded pipe production includes a frame. A feeding mechanism and an impurity removing mechanism are arranged on the frame. The feeding mechanism includes a plurality of feeding rollers rotatably arranged on the frame and drivingly connected to a first motor arranged on the frame. The impurity removing mechanism includes an impurity removing drum and a cleaning block. The impurity removing drum is rotatably arranged on the frame and drivingly connected to a second motor arranged on the frame, and the port of the impurity removing drum faces the feeding rollers. The cleaning block is arranged inside the impurity removing drum.

[0007] Preferably, two support frames are arranged on the frame. An installation part is formed at each end of the impurity removing drum. Installation holes matching the installation parts are formed on the support frames. The installation parts penetrate into the installation holes. A belt groove is formed on the circumferential side surface of the impurity removing drum. A belt pulley connected to the output shaft of the second motor is rotatably arranged on the frame. A transmission belt wound around the belt pulley is arranged in the belt groove.

[0008] Preferably, an installation frame is arranged inside the impurity removing drum. The installation frame has an installation cavity with an opening facing the axis of the impurity removing drum. The cleaning block is installed in the installation cavity. A plurality of guide rods parallel to the radial direction of the impurity removing drum are fixedly connected to the installation frame. The guide rods penetrate through the impurity removing drum. An adjusting screw parallel to the radial direction of the impurity removing drum is rotatably connected to the installation frame. The adjusting screw is screwed on the impurity removing drum.

[0009] Preferably, the installation frame is threaded with installation bolts that penetrate into the installation cavity and tightly abut against the cleaning block.

[0010] Preferably, a plurality of cleaning blocks are arranged in a ring array along the axis of the impurity removing drum.

[0011] Preferably, a cleaning cover covering the port of the impurity removing roller is sleeved on the mounting hole of the support frame away from the feeding roller, and the cleaning cover is made of elastic material and has a cleaning port.

[0012] Preferably, the feeding mechanism also includes a lifting frame and a pressure roller. The lifting frame can be longitudinally slidably arranged on the frame above the feeding roller and is transmission connected to the pressure cylinder arranged on the frame. Several pressure rollers are rotatably arranged on the lifting frame on both sides of the conveying direction of the feeding roller and the pressure rollers can rotate along the conveying direction of the feeding roller.

[0013] Preferably, the frame is also provided with a feeding mechanism, which includes a material loading rack, a material guide plate and a material pushing plate. The material loading rack is arranged on the frame on one side of a plurality of feeding rollers, the material guide plate is obliquely arranged on the material loading rack and the lower end of the material guide plate is connected with a plurality of feeding rollers, a material pushing hole is provided on one end of the material loading rack close to the material guide plate, the material pushing plate can be longitudinally slidably arranged below the material pushing hole and is transmission-connected to a material pushing cylinder arranged on the frame, and the material pushing plate can pass through the material pushing port under the drive of the material pushing cylinder.

[0014] To sum up, the beneficial effect of the utility model is that the stainless steel welded pipe placed on the feeding roller is transported to the impurity removing mechanism through the feeding mechanism, the stainless steel welded pipe transported to the impurity removing mechanism passes through the impurity removing roller, and the impurity removing roller drives the cleaning block to rotate around the stainless steel welded pipe under the drive of the second motor to clean the surface of the stainless steel welded pipe, thereby cleaning the surface of the stainless steel welded pipe, eliminating the trouble of manual cleaning, saving manpower and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0016] Figure 1 It is a structural schematic diagram of the utility model;

[0017] Figure 2 It is a structural schematic diagram of the feeding mechanism in the utility model;

[0018] Figure 3Schematic structural diagram of the feeding mechanism in the present utility model;

[0019] Figure 4 Schematic structural diagram of the impurity removal mechanism in the present utility model;

[0020] Figure 5 Schematic structural diagram of the impurity removal cylinder in the present utility model.

[0021] In the figure: 1, frame; 2, feeding mechanism; 21, feeding roller; 22, first motor; 23, lifting frame; 24, pressure roller; 25, pressure cylinder; 3, impurity removal mechanism; 31, impurity removal drum; 311, installation part; 312, belt groove; 32, second motor; 33, cleaning block; 34, support frame; 341, installation hole; 35, belt pulley; 36, transmission belt; 37, installation frame; 371, installation cavity; 372, installation bolt; 373, guide rod; 374, adjusting screw; 38, cleaning cover; 381, cleaning port; 4, feeding mechanism; 41, material placing frame; 411, pushing hole; 42, guiding plate; 43, pushing plate; 44, pushing cylinder. Specific implementation manner

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the appended Figures 1-5 Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0023] As shown in the figure, a surface impurity removal device for stainless steel welded pipe production includes a frame 1, a feeding mechanism 2 and an impurity removal mechanism 3 are arranged on the frame 1. The feeding mechanism 2 includes a plurality of feeding rollers 21 rotatably arranged on the frame 1 and drivingly connected to a first motor 22 arranged on the frame 1. The impurity removal mechanism 3 includes an impurity removal drum 31 and a cleaning block 33. The impurity removal drum 31 is rotatably arranged on the frame 1 and drivingly connected to a second motor 32 arranged on the frame 1, and the port of the impurity removal drum 31 faces the feeding roller 21. The cleaning block 33 is arranged inside the impurity removal drum 31.

[0024] Specifically, the structure in which the impurity removal drum 31 is rotatably arranged on the frame 1 and is in transmission connection with the second motor 32: Two support frames 34 are arranged on the frame 1. Each end of the impurity removal drum 31 forms an installation part 311. An installation hole 341 matching the installation part 311 is formed on the support frame 34. The installation part 311 penetrates into the installation hole 341. A belt groove 312 is formed on the circumferential side surface of the impurity removal drum 31. A pulley 35 connected to the output shaft of the second motor 32 is rotatably arranged on the frame 1. A transmission belt 36 wound around the pulley 35 is arranged in the belt groove 312. Through the above structure, the second motor 32 drives the pulley 35 to rotate, the pulley 35 drives the transmission belt 36 to move, and the transmission belt 36 drives the impurity removal drum 31 to rotate on the support frame 34 through the cooperation with the belt.

[0025] Specifically, the structure in which the cleaning block 33 is arranged in the impurity removal drum 31: An installation frame 37 is arranged in the impurity removal drum 31. The installation frame 37 has an installation cavity 371 with an opening facing the axis of the impurity removal drum 31. The cleaning block 33 is installed in the installation cavity 371. A number of guide rods 373 parallel to the radial direction of the impurity removal drum 31 are fixedly connected to the installation frame 37. The guide rods 373 penetrate through the impurity removal drum 31. An adjusting screw 374 parallel to the radial direction of the impurity removal drum 31 is rotatably connected to the installation frame 37. The adjusting screw 374 is screwed on the impurity removal drum 31. Through the above structure, when the adjusting screw 374 is rotated, the adjusting screw 374 moves along the direction parallel to the radial direction of the impurity removal drum 31 through the thread fit with the impurity removal drum 31, and drives the guide rods 373 to slide on the impurity removal drum 31 along the direction parallel to the radial direction of the impurity removal drum 31, thereby driving the installation frame 37 and the cleaning block 33 to move in the impurity removal drum 31 along the direction parallel to the radial direction of the impurity removal drum 31.

[0026] Specifically, an installation bolt 372 that penetrates into the installation cavity 371 and abuts against the cleaning block 33 is screwed on the installation frame 37. Through the above structure, after the cleaning block 33 is placed in the installation cavity 371, it is fixedly installed in the installation cavity 371 by the fastening of the installation bolt 372.

[0027] Specifically, a number of the cleaning blocks 33 are arranged in an annular array along the axis of the impurity removal drum 31.

[0028] In the above embodiment, the stainless steel welded pipe to be cleaned is placed on a plurality of cleaning rollers, the first motor 22 drives a plurality of feed rollers 21 to rotate synchronously and drives the stainless steel welded pipe to move toward the impurity removal mechanism 3, and the position of the cleaning block 33 is adjusted by adjusting the screw 374, so that when the stainless steel welded pipe is driven by the feed roller 21 to penetrate the impurity removal roller 31, the end face of the cleaning block 33 can contact the surface of the stainless steel welded pipe, and when the stainless steel welded pipe is driven by the feed roller 21 to extend into and pass through the impurity removal roller 31, the second motor 32 drives the impurity removal roller 31 to rotate, and drives the cleaning block 33 to rotate around the stainless steel welded pipe, so that the cleaning block 33 sweeps and scrapes the surface of the stainless steel welded pipe to achieve The present invention can clean the surface of stainless steel, save the trouble of manual cleaning, save manpower and improve production efficiency, and the cleaning block 33 is installed on the mounting frame 37 by fastening the mounting bolts 372, which is convenient for disassembly and assembly of the cleaning block 33, and convenient for replacing the type of the cleaning block 33 as needed, such as a cleaning block 33 with a brush, a cleaning block 33 with a friction surface, etc., so that the cleaning block 33 can better adapt to the type of impurities on the surface of the stainless steel pipe and achieve a better cleaning effect. The multiple cleaning blocks 33 in a circular array along the axis of the impurity removing roller 31 improve the cleaning efficiency of the stainless steel welded pipe when the impurity removing roller 31 drives the cleaning block 33 to rotate.

[0029] Preferably, a cleaning cover 38 covering the port of the impurity removing roller 31 is sleeved on the mounting hole 341 of the support frame 34 away from the feeding roller 21. The cleaning cover 38 is made of an elastic material such as rubber and a cleaning port 381 is opened on the cleaning cover 38. The diameter of the cleaning port 381 matches the outer diameter of the stainless steel welded pipe. After the stainless steel welded pipe passes through the impurity removing roller 31 and is cleaned by the cleaning block 33, it passes through the cleaning port 381. The cleaning port 381 scrapes on the surface of the stainless steel welded pipe to further scrape off impurities such as dust remaining on the stainless steel welded pipe, thereby further improving the cleaning effect of the stainless steel welded pipe.

[0030] Preferably, the feeding mechanism 2 also includes a lifting frame 23 and a pressure roller 24. The lifting frame 23 can be longitudinally slidably arranged on the frame 1 and is located above the feeding roller 21 and is transmission-connected to a pressure cylinder 25 arranged on the frame 1. Several of the pressure rollers 24 are rotatably arranged on the lifting frame 23 and are located on both sides of the conveying direction of the feeding roller 21, and the pressure rollers 24 can rotate along the conveying direction of the feeding roller 21. After the stainless steel welded pipe to be cleaned is placed on the feeding roller 21, the pressure cylinder 25 drives the lifting frame 23 to move downward and mobilizes the pressure roller 24 to move downward and abut against the stainless steel welded pipe. In the process of the feeding roller 21 driving the stainless steel welded pipe to move, the pressure roller 24 always abuts against the stainless steel pipe so that the stainless steel pipe keeps in contact with the feeding roller 21, thereby ensuring the stability of the feeding roller 21 driving the stainless steel welded pipe to move, thereby ensuring that the stainless steel welded pipe stably passes through the impurity removal roller 31 and ensuring the cleaning effect of the cleaning block 33 on the stainless steel welded pipe.

[0031] Further, a feeding mechanism 4 is further provided on the frame 1. The feeding mechanism 4 includes a material placing rack 41, a material guiding plate 42 and a material pushing plate 43. The material placing rack 41 is arranged on the frame 1 on one side of a plurality of feeding rollers 21. The material guiding plate 42 is obliquely arranged on the material placing rack 41, and the lower end of the material guiding plate 42 is connected to the plurality of feeding rollers 21. A material pushing hole 411 is formed at one end of the material placing rack 41 close to the material guiding plate 42. The material pushing plate 43 is slidably arranged longitudinally below the material pushing hole 411 and is in transmission connection with a material pushing cylinder 44 arranged on the frame 1. The material pushing plate 43 can pass through the material pushing port under the drive of the material pushing cylinder 44.

[0032] In the above preferred embodiment, the stainless steel welded pipes to be cleaned are arranged and placed on the material placing rack 41. It is also possible to connect the material placing rack 41 to the blanking mechanism of the previous production process, so that the stainless steel welded pipes after the previous production roll onto the material placing rack 41 for arrangement. The stainless steel welded pipe located at the end of the material placing rack 41 closest to the feeding rollers 21 is located above the material pushing hole 411. The material pushing cylinder 44 drives the material pushing plate 43 to pass through the material pushing port to lift the stainless steel welded pipe located above the material pushing port. When the stainless steel welded pipe moves to a height higher than the higher end of the material guiding plate 42, the stainless steel welded pipe rolls from the material pushing plate 43 onto the material guiding plate 42 and rolls down along the material guiding plate 42 to the feeding rollers 21, realizing the feeding of the stainless steel welded pipe, saving manpower and improving the production efficiency.

[0033] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A surface impurity removal device for stainless steel welded pipe production, comprising a frame (1), characterized in that: The frame (1) is provided with a feeding mechanism (2) and a cleaning mechanism (3); the feeding mechanism (2) comprises a plurality of feeding rollers (21) rotatably arranged on the frame (1) and drivingly connected to a first motor (22) arranged on the frame (1); the cleaning mechanism (3) comprises a cleaning roller (31) and a cleaning block (33); the cleaning roller (31) is rotatably arranged on the frame (1) and drivingly connected to a second motor (32) arranged on the frame (1), and a port of the cleaning roller (31) faces the feeding roller (21); and the cleaning block (33) is arranged inside the cleaning roller (31).

2. The surface impurity removal device for stainless steel welded pipe production according to claim 1 is characterized in that: Two support frames (34) are arranged on the frame (1); a mounting portion (311) is formed at each end of the impurity removing drum (31); a mounting hole (341) matching the mounting portion (311) is formed on the support frame (34); the mounting portion (311) is inserted into the mounting hole (341); a belt groove (312) is formed on the peripheral side surface of the impurity removing drum (31); a pulley (35) connected to the output shaft of the second motor (32) is rotatably arranged on the frame (1); a transmission belt (36) wound around the pulley (35) is arranged in the belt groove (312).

3. The surface impurity removal device for stainless steel welded pipe production according to claim 2 is characterized in that: A mounting frame (37) is provided inside the impurity removing drum (31). The mounting frame (37) has an mounting cavity (371) whose opening faces the axis of the impurity removing drum (31). The cleaning block (33) is mounted in the mounting cavity (371). A plurality of guide rods (373) parallel to the radial direction of the impurity removing drum (31) are fixedly connected to the mounting frame (37). The guide rods (373) are passed through the impurity removing drum (31). An adjusting screw (374) radially parallel to the impurity removing drum (31) is rotatably connected to the mounting frame (37). The adjusting screw (374) is screwed to the impurity removing drum (31).

4. The surface impurity removal device for stainless steel welded pipe production according to claim 3 is characterized in that: The mounting frame (37) is threaded with a mounting bolt (372) that penetrates into the mounting cavity (371) and abuts against the cleaning block (33).

5. The surface impurity removal device for stainless steel welded pipe production according to claim 4 is characterized in that: A plurality of cleaning blocks (33) are arranged in a ring array along the axis of the impurity removing drum (31).

6. The surface impurity removal device for stainless steel welded pipe production according to claim 5 is characterized in that: A cleaning cover (38) covering the port of the impurity removal roller (31) is sleeved on the mounting hole (341) of the support frame (34) away from the feeding roller (21); the cleaning cover (38) is made of an elastic material and has a cleaning port (381) formed on the cleaning cover (38).

7. The surface impurity removal device for stainless steel welded pipe production according to claim 6 is characterized in that: The feeding mechanism (2) further comprises a lifting frame (23) and a pressing roller (24); the lifting frame (23) is longitudinally slidably arranged on the frame (1) and is located above the feeding roller (21) and is drivingly connected to a pressing cylinder (25) arranged on the frame (1); a plurality of pressing rollers (24) are rotatably arranged on the lifting frame (23) and are located on both sides of the feeding roller (21) in the conveying direction, and the pressing rollers (24) can rotate along the conveying direction of the feeding roller (21).

8. The surface impurity removal device for stainless steel welded pipe production according to claim 1 is characterized in that: The frame (1) is also provided with a feeding mechanism (4), the feeding mechanism (4) comprising a material rack (41), a material guide plate (42) and a material push plate (43), the material rack (41) being arranged on the frame (1) at one side of the plurality of feeding rollers (21), the material guide plate (42) being arranged obliquely on the material rack (41) and the lower end of the material guide plate (42) being connected to the plurality of feeding rollers (21), a material push hole (411) being provided on one end of the material rack (41) close to the material guide plate (42), the material push plate (43) being longitudinally slidably arranged below the material push hole (411) and being transmission-connected to a material push cylinder (44) arranged on the frame (1), and the material push plate (43) being driven by the material push cylinder (44) to pass through the material push hole.