Forging waste recovery device
By designing a forging waste recycling device, the waste is processed and reshaped with calcining kettle and shaping components at high temperatures, the problem of unsatisfactory recycling of forging waste is solved and efficient recycling and reuse of waste is achieved.
Patent Information
- Application Number
- CN202421853484.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-02
AI Technical Summary
In the existing forging waste recycling methods, most of the waste is discarded due to its difficult shape, resulting in unsatisfactory recycling effect and taking up a large space.
A forging waste recycling device is designed to soften the waste through a calcining kettle, and then reshape the waste with a shaping assembly and hydraulic cylinder to make it in a fixed shape for easy reuse.
Through this device, most forged waste can be reshaped into useful shapes, improving the recycling efficiency of waste resources and solving the problem of waste space occupied.
Smart Images

Figure CN223011467U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of forging waste recycling, and particularly relates to a forging waste recycling device. Background Technique
[0002] Forging is a processing method that uses forging machinery to apply pressure to metal billets, causing plastic deformation to obtain forgings with certain mechanical properties, certain shapes and dimensions, and is one of the two major components of forging and pressing (forging and stamping). Through forging, defects such as as-cast porosity generated during the smelting process of metals can be eliminated, the microscopic organizational structure can be optimized. At the same time, due to the preservation of the complete metal streamline, the mechanical properties of forgings are generally better than those of castings made of the same material. For important parts with high loads and severe working conditions in related machinery, except for those with relatively simple shapes that can use rolled plates, profiles or welded parts, forgings are mostly used.
[0003] Currently, the recycling of forging waste is usually carried out by workers gathering the waste together and selectively recycling the available parts. Most of the waste is discarded because its shape is difficult to process. Too much unusable waste will occupy a large area, and the recycling effect is not ideal. Therefore, we propose a forging waste recycling device. Content of the Utility Model
[0004] The purpose of the utility model is to provide a forging waste recycling device. By setting a shaping component, specifically, the waste becomes plastic after being treated at high temperature in a calcining kettle. In the third shell, the waste is reshaped by the hydraulic cylinders on both sides. The calcined waste is extruded by the shaping blocks to form a fixed shape, so that most of the waste can be used again, improving the recycling efficiency of waste resources, and solving the problem that in the existing method, available parts are selectively recycled, and most of the waste is discarded because its shape is difficult to process. Too much unusable waste will occupy a large area, and the recycling effect is not ideal.
[0005] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0006] The utility model is a forging waste recycling device, including a first housing and a transportation component. A diversion cover is fixedly connected to the right side of the first housing. A first fixing groove is formed in the front surface of the first housing. The first fixing groove is circularly arranged. A gas tank is fixedly connected to the inner wall of the first fixing groove. A first pipeline is connected to the top of the gas tank through a pipeline. A heater is fixedly connected to the inner wall of the first housing. A plurality of flame nozzles are fixedly connected to the left side of the heater. The bottom of the first pipeline is fixedly connected to the gas tank. A shaping component is arranged at the bottom of the diversion cover. By setting the shaping component, specifically, the waste has plasticity after being treated at high temperature in the calcination kettle. In the third housing, the waste is reshaped by the two hydraulic cylinders on both sides. The calcined waste is extruded by the shaping block to form a fixed shape, so that most of the waste can be used again, improving the recycling efficiency of waste resources.
[0007] The shaping component includes two fourth housings. The parts included in the two fourth housings are the same. A third hydraulic cylinder is fixedly connected to the inner wall of the fourth housing located at the front. A third hydraulic rod is slidably connected to the inner wall of the third hydraulic cylinder. A shaping block is fixedly connected to the back of the third hydraulic rod. A third housing is fixedly connected to the back of the fourth housing located at the front. An outlet is formed in the right side of the third housing. Second fixing grooves are formed in the front and back surfaces of the third housing. The second fixing grooves are square-shaped. By setting the shaping block, the purpose is to make the softened waste be shaped into a fixed shape, which is beneficial to subsequent utilization.
[0008] Furthermore, first sliding rails are formed in the front and back surfaces of the inner wall of the first housing. Two first sliders are slidably connected to the inner walls of the two first sliding rails. A calcination kettle is fixedly connected to the back of the first slider located at the front. A plurality of first through holes are formed in the right side of the calcination kettle. Two second connecting blocks are fixedly connected to the bottom of the calcination kettle. A first rotating shaft is fixedly connected to the front of the second connecting block located at the back. By setting the calcination kettle, specifically, the gas tank is transported to the heater through the first pipeline. The heater performs high-temperature treatment on the waste in the calcination kettle through the flame nozzles, softening the waste to facilitate subsequent shaping work and improving the utilization rate of waste resources.
[0009] Furthermore, a first connecting block is rotatably connected to the outer surface of the first rotating shaft. A hydraulic rod is fixedly connected to the bottom of the first connecting block. A first hydraulic cylinder is slidably connected to the outer surface of the hydraulic rod. A third connecting block is fixedly connected to the bottom of the first hydraulic cylinder. By setting the first hydraulic cylinder, the calcination kettle can move upward to achieve the effect of dumping the waste.
[0010] Furthermore, a third fixing groove is formed in the third connecting block. The third fixing groove is circularly arranged. A second rotating shaft is rotatably connected to the inner wall of the third fixing groove. Fourth connecting blocks are fixedly connected to the front and back of the second rotating shaft. The transportation component includes a second housing. By setting the transportation component, the transportation of the waste is made more convenient.
[0011] Furthermore, a motor is fixedly connected to the back surface of the second housing. The output end of the motor on the front surface is fixedly connected to a power shaft. A belt is sleeved on the outer surface of the power shaft. A plurality of rollers are internally connected by the belt. The front and back surfaces of the plurality of rollers are rotatably connected to the inner wall of the second housing. By providing a plurality of rollers, the purpose is to support the waste materials during transportation.
[0012] Furthermore, the front surface of the heater is fixedly connected to the first pipe. The outer surface of the shaping block is slidably connected to the inner wall of the second fixing groove. A plurality of the first through holes are matched with the flame nozzles. The front and back surfaces of the calcining kettle are slidably connected to the inner wall of the first housing. The bottoms of the two connecting blocks four are fixedly connected to the inner wall of the first housing. By providing the heater, the purpose is to enable the waste materials in the calcining kettle to be subjected to calcination and softening treatment.
[0013] The utility model has the following beneficial effects:
[0014] Through the provision of a shaping assembly, specifically, the waste materials become plastic after being subjected to high-temperature treatment in the calcining kettle. In the third housing, the waste materials are reshaped by the two hydraulic cylinders three on both sides. The calcined waste materials are extruded by the shaping block to form a fixed shape, enabling most of the waste materials to be reused again, thereby improving the utilization efficiency of waste resources.
[0015] Through the provision of the calcining kettle, specifically, the gas tank is transported to the heater through the first pipe. The heater performs high-temperature treatment on the waste materials in the calcining kettle through the flame nozzles, softening the waste materials to facilitate subsequent shaping work and improving the utilization rate of waste resources.
[0016] Of course, it is not necessary for any product implementing the utility model to simultaneously achieve all the above-mentioned advantages. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following-described drawings are only some embodiments of the utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0018] Figure 1 It is a front view structure diagram of the first housing of the utility model;
[0019] Figure 2 It is a rear view structure diagram of the first housing of the utility model;
[0020] Figure 3 It is a sectional view structure diagram of the first housing of the utility model;
[0021] Figure 4For this utility model Figure 3 Schematic enlarged structure diagram of A in it;
[0022] Figure 5 Schematic four-sectional structure diagram of the shell of this utility model;
[0023] Figure 6 Schematic structure diagram of the calcining kettle of this utility model.
[0024] In the attached drawings, the list of components represented by each reference numeral is as follows:
[0025] 1. First shell; 10. Gas tank; 101. First pipeline; 11. Flow guide cover; 12. Discharge port; 13. Calcining kettle; 130. First slider; 131. First through hole; 132. First slide rail; 14. Heater; 141. Flame jet port; 15. First hydraulic cylinder; 151. Hydraulic rod; 511. First connecting block; 512. First rotating shaft; 513. Second connecting block; 152. Third connecting block; 521. Second rotating shaft; 522. Fourth connecting block; 16. Second hydraulic cylinder; 161. Second hydraulic rod; 162. First fixing block; 2. Transportation component; 20. Second shell; 21. Motor; 22. Power shaft; 221. Roller; 23. Belt; 3. Shaping component; 31. Third shell; 32. Fourth shell; 33. Third hydraulic cylinder; 331. Third hydraulic rod; 332. Shaping block. Specific implementation manner
[0026] Next, the technical solutions in the embodiments of this utility model will be clearly and completely described in conjunction with the attached drawings in the embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, rather than all of the embodiments. Based on the embodiments in this utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of this utility model.
[0027] Please refer to Figures 1-6 As shown, this utility model is a forging waste recycling device, including a first shell 1 and a transportation component 2. A flow guide cover 11 is fixedly connected to the right side of the first shell 1. A first fixing groove is opened on the front surface of the first shell 1. The first fixing groove is circularly arranged. The inner wall of the first fixing groove is fixedly connected with a gas tank 10. The top of the gas tank 10 is connected to a first pipeline 101 through a pipeline. A heater 14 is fixedly connected to the inner wall of the first shell 1. A plurality of flame jet ports 141 are fixedly connected to the left side of the heater 14. The bottom of the first pipeline 101 is fixedly connected to the gas tank 10. A shaping component 3 is arranged at the bottom of the flow guide cover 11. By setting the shaping component 3, specifically, the waste has plasticity after being treated at high temperature in the calcining kettle 13. In the third shell 31, the waste is reshaped by the two-sided third hydraulic cylinders 33, so that the calcined waste is extruded by the shaping block 332 into a fixed shape, enabling most of the waste to be reused again, thus improving the recycling efficiency of waste resources;
[0028] The shaping component 3 includes two fourth housings 32. The parts contained inside the two fourth housings 32 are the same. On the inner wall of the fourth housing 32 located at the front, a third hydraulic cylinder 33 is fixedly connected. A third hydraulic rod 331 is slidably connected to the inner wall of the third hydraulic cylinder 33. A shaping block 332 is fixedly connected to the back of the third hydraulic rod 331. On the back of the fourth housing 32 located at the front, a third housing 31 is fixedly connected. A discharge port 12 is provided on the right side of the third housing 31. Fixing grooves two are provided on the front and back of the third housing 31, and the fixing grooves two are square-shaped.
[0029] On the front and back of the inner wall of the first housing 1, first slide rails 132 are provided. A first slider 130 is slidably connected to the inner walls of the two first slide rails 132. On the back of the first slider 130 located at the front, a calcining kettle 13 is fixedly connected. A number of first through holes 131 are provided on the right side of the calcining kettle 13. Two second connecting blocks 513 are fixedly connected to the bottom of the calcining kettle 13. On the front of the second connecting block 513 located at the back, a first rotating shaft 512 is fixedly connected. By providing the calcining kettle 13, specifically, the gas tank 10 is transported to the heater 14 through the first pipeline 101. The heater 14 performs high-temperature treatment on the waste materials in the calcining kettle 13 through the flame spraying port 141, softening the waste materials to facilitate subsequent shaping work and improving the utilization rate of waste resources.
[0030] A first connecting block 511 is rotatably connected to the outer surface of the first rotating shaft 512. A hydraulic rod 151 is fixedly connected to the bottom of the first connecting block 511. A first hydraulic cylinder 15 is slidably connected to the outer surface of the hydraulic rod 151. A third connecting block 152 is fixedly connected to the bottom of the first hydraulic cylinder 15.
[0031] A fixing groove three is provided inside the third connecting block 152, and the fixing groove three is circular. A second rotating shaft 521 is rotatably connected to the inner wall of the fixing groove three. A fourth connecting block 522 is fixedly connected to both the front and back of the second rotating shaft 521. The transportation component 2 includes a second housing 20.
[0032] A motor 21 is fixedly connected to the back of the second housing 20. A power shaft 22 is fixedly connected to the front output end of the motor 21. A belt 23 is sleeved on the outer surface of the power shaft 22. A number of rollers 221 are internally connected by the belt 23. The front and back of the number of rollers 221 are rotatably connected to the inner wall of the second housing 20.
[0033] The heater 14 is fixedly connected to the first pipeline 101 at the front. The outer surface of the shaping block 332 is slidably connected to the inner wall of the fixing groove two. The number of first through holes 131 matches the flame spraying port 141. The front and back of the calcining kettle 13 are slidably connected to the inner wall of the first housing 1. The bottoms of the two fourth connecting blocks 522 are fixedly connected to the inner wall of the first housing 1.
[0034] A specific application of this embodiment is:
[0035] The staff first drives the motor 21, the motor 21 drives the power shaft 22, the power shaft 22 drives the belt 23, and then the waste is placed on the belt 23, the belt 23 moves from bottom to top, and a number of bumps are arranged on the belt 23 to increase the friction to prevent the waste from falling during transportation. The waste is transported, and when the waste reaches the highest point of the belt 23, the waste will be put into the calcining kettle 13 and piled up in the calcining kettle 13. After the pile is full, the transportation of the waste is stopped and the calcination and softening work is started. The gas tank 10 transports the combustible gas to the inside of the heater 14 through the pipeline 101, and then the waste in the calcining kettle 13 is subjected to high-temperature treatment through the flame nozzle 141. After the specified calcination time, the hydraulic cylinder 15 is started, and the hydraulic cylinder 15 raises the hydraulic rod 151, and at the same time drives the calcining kettle 13 to move upward, and the slider 130 slides in the slide rail 132, and the connecting block 2513 Under the action of the rotating shaft 1 512, it can be tilted horizontally to the right at a certain angle. At the same time, the connecting block 3 152 can also be tilted to the right at a certain angle under the action of the rotating shaft 2 521, so that the calcining kettle 13 can be tilted to pour out the waste softened by high temperature, and the softened waste is poured into the shell 3 31. At this time, the hydraulic cylinder 3 33 on both sides of the shell 3 31 is started at the same time to push the hydraulic rod 3 331 outward, and at the same time drive the shaping block 332 to squeeze the waste in the shell 3 31. After the shaping blocks 332 on both sides are in contact, the waste will appear square. At this time, the hydraulic cylinder 3 33 can retract the hydraulic rod 3 331 and separate the shaping blocks 332 to release the reshaped waste. After the hydraulic cylinder 3 33 on both sides is recovered, the hydraulic cylinder 2 16 is started to push the hydraulic rod 2 161 out, drive the fixed block 1 162 to move horizontally, and push the shaped waste in the shell 3 31 to the discharge port 12.
[0036] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0037] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A forging waste recycling device, comprising a housing (1) and a transport assembly (2), wherein a deflector (11) is fixedly connected to the right side of the housing (1), and characterized in that: The front side of the shell one (1) is provided with a fixing groove one, the fixing groove one is arranged in a circular shape, a gas tank (10) is fixedly connected to the inner wall of the fixing groove one, the top pipeline of the gas tank (10) is connected to a pipeline one (101), a heater (14) is fixedly connected to the inner wall of the shell one (1), a plurality of flame-spraying ports (141) are fixedly connected to the left side of the heater (14), the bottom of the pipeline one (101) is fixedly connected to the gas tank (10), and a shaping component (3) is arranged at the bottom of the deflector (11); The shaping component (3) comprises two shells four (32), the parts contained in the two shells four (32) are the same, the inner wall of the shell four (32) located at the front is fixedly connected to a hydraulic cylinder three (33), the inner wall of the hydraulic cylinder three (33) is slidably connected to a hydraulic rod three (331), the back of the hydraulic rod three (331) is fixedly connected to a shaping block (332), the back of the shell four (32) located at the front is fixedly connected to the shell three (31), the right side of the shell three (31) is provided with a discharge port (12), and the front and back sides of the shell three (31) are provided with fixed grooves two, and the fixed grooves two are arranged in a square shape.
2. The forging waste recovery device according to claim 1, characterized in that: The front and back sides of the inner wall of the shell 1 (1) are provided with slide rails 1 (132), the inner walls of the two slide rails 1 (132) are slidably connected with sliders 1 (130), the back side of the slider 1 (130) located at the front side is fixedly connected with a calcining kettle (13), the right side of the calcining kettle (13) is provided with a plurality of through holes 1 (131), the bottom of the calcining kettle (13) is fixedly connected with two connecting blocks 2 (513), and the front side of the connecting block 2 (513) located at the back side is fixedly connected with a rotating shaft 1 (512).
3. The forging waste recovery device according to claim 2, characterized in that: The outer surface of the rotating shaft 1 (512) is rotatably connected to a connecting block 1 (511), the bottom of the connecting block 1 (511) is fixedly connected to a hydraulic rod (151), the outer surface of the hydraulic rod (151) is slidably connected to a hydraulic cylinder 1 (15), and the bottom of the hydraulic cylinder 1 (15) is fixedly connected to a connecting block 3 (152).
4. The forging waste recovery device according to claim 3, characterized in that: A fixing groove three is provided inside the connection block three (152), and the fixing groove three is arranged in a circular shape. The inner wall of the fixing groove three is rotatably connected to a rotating shaft two (521), and the front and back sides of the rotating shaft two (521) are fixedly connected to the connection block four (522). The transport component (2) includes a shell body two (20).
5. The forging waste recovery device according to claim 4, characterized in that: The back of the second shell (20) is fixedly connected to a motor (21), the front output end of the motor (21) is fixedly connected to a power shaft (22), the outer surface of the power shaft (22) is sleeved with a belt (23), the belt (23) is internally connected to a plurality of rollers (221), and the front and back sides of the plurality of rollers (221) are rotatably connected to the inner wall of the second shell (20).
6. The forging waste recovery device according to claim 1, characterized in that: The front surface of the heater (14) is fixedly connected to the first pipe (101), and the outer surface of the shaping block (332) is slidably connected to the inner wall of the second fixing groove.
7. The forging waste recovery device according to claim 4, characterized in that: A plurality of the through holes (131) are matched with the flame-spraying port (141); the front and back sides of the calcining kettle (13) are slidably connected to the inner wall of the shell (1); and the bottoms of the two connecting blocks (522) are fixedly connected to the inner wall of the shell (1).