Punching device for aluminum veneer machining

By designing a hole opening device for aluminum veneer processing including a conveyor, a workbench, a telescopic cylinder, a limit fixing device and a hole opening mechanism, the problem of unsolid and inaccurate fixing of aluminum veneer in the prior art is solved, and efficient and precise hole opening of aluminum veneer is achieved, and the yield rate and automation level are improved.

CN223011651UActive Publication Date: 2025-06-24JIANGSU CAIGUAN ALUMINUM CO LTD
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Patent Information

Application Number
CN202422183683.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-06-24
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The existing aluminum veneer hole opening device has problems such as insolidity and inaccuracy when fixing aluminum veneer, resulting in invalid hole punching and reduced pass rate.

Method used

A hole opening device for processing aluminum veneer is designed, including a conveyor, a workbench, a telescopic cylinder, a limit fixing device and a hole opening mechanism. Through the cooperation of the conveyor and the telescopic cylinder, the aluminum veneer can be automatically moved in a directional manner and fixed on the workbench, and the opening mechanism moves in the limiting groove through the support frame, achieving accurate hole drilling in different positions of the aluminum veneer.

Benefits of technology

It improves the fixing firmness and accuracy of aluminum veneer, reduces the occurrence of ineffective hole punching, improves the yield rate, and improves the applicable scenarios of machinery, realizes automatic processing, and reduces production costs.

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Abstract

The utility model relates to the technical field of aluminum veneer processing, in particular to a trepanning device for aluminum veneer processing, which comprises a conveyor, a workbench, a telescopic cylinder, a limit fixing device and a trepanning mechanism, the conveyor and the workbench are both mounted on the ground and are connected through the telescopic cylinder, and the limit fixing device is mounted on the workbench. The aluminum veneer can directionally move to the limiting table through a transmission wheel and a rolling shaft on the conveyor, the piston rod drives the push rod to push the aluminum veneer to the pressing notch, the limiting and fixing device is arranged on the workbench, the pressurizing air cylinder drives the limiting device to press the aluminum veneer downwards so that the aluminum veneer can be fixed in the positioning frame, and the tapping mechanism is arranged on the workbench. The perforating mechanism can move in the limiting groove through the supporting frame, the plunger air cylinder moves the perforating machine to the aluminum veneer to conduct perforating, after perforating is completed, the pressurizing air cylinder resets, the piston rod pushes the aluminum veneer into the discharging port, finally the telescopic air cylinder resets, the steps can be automatically circulated, and therefore perforating operation on the aluminum veneer is achieved.
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Description

Technical Field

[0001] The present invention relates to the technical field of aluminum veneer processing, and particularly to a hole-opening device for aluminum veneer processing. Background Art

[0002] With the booming development of the global construction industry and the increasing pursuit of the aesthetics of the living environment by people, aluminum veneer, as a high-quality curtain wall material integrating multifunctionality, durability and beauty, is gradually becoming the first choice in modern architectural design. Its excellent corrosion resistance can maintain a brand-new appearance under various harsh climate conditions; the characteristics of light weight and high strength not only reduce the burden on the building structure but also improve the overall safety; in addition, with good processing performance and diverse surface treatment properties, aluminum veneer can easily integrate into various design styles and meet the wide range of needs from commercial complexes to high-end residences. However, in the processing chain of aluminum veneer from raw material to the final decoration, the hole-opening link plays a crucial role. The precise layout and high-quality processing of holes are not only related to the installation convenience and structural stability of the aluminum veneer but also directly affect the aesthetic degree of the overall decoration effect. Therefore, the accuracy and efficiency of hole-opening have become important indicators for measuring the technical level of aluminum veneer processing and have a profound impact on the quality and production cost of the final product.

[0003] However, the existing aluminum veneer hole-opening devices have problems of insecure and inaccurate fixation of aluminum veneer, which in turn affect the product quality.

[0004] For example, the Chinese authorized patent with the application number CN202322507033.2, "A Hole-Punching Device for Aluminum Veneer", includes a machine table. A clamping plate is slidably connected to the upper surface of the machine table. A rubber pad is fixedly connected to the left surface of the clamping plate. A connecting rod is fixedly connected to the rear surface of the clamping plate. A square groove is opened on the rear surface of the machine table. A limiting groove is opened on the rear surface of the machine table. A sliding plate is slidably connected to the rear surface of the machine table. An inclined groove is opened on the rear surface of the sliding plate. A limiting plate is elastically connected to the inner wall of the sliding plate through a compression spring. The rear surface of the limiting plate penetrates and is fixedly connected to a limiting rod. A hydraulic rod is arranged on the lower surface of the machine table. Through the cooperation of the clamping plate, the rubber pad, the connecting rod and the sliding plate, the present utility model can fix the left and right sides of the aluminum veneer simultaneously, solve the problem that the staff fix each side of the aluminum veneer one by one, which takes a long time, and improve the working efficiency of the aluminum veneer hole-punching work.

[0005] Although the above-mentioned prior art has made some beneficial designs for the fixation of aluminum plates, there are problems of insecure and inaccurate fixation. There is a sliding situation when punching holes in the aluminum veneer, which will lead to ineffective punching and thus reduce the qualified rate.

[0006] In view of the above situation, in order to overcome the above technical problems, the present invention designs a punching device for aluminum veneer processing, which solves the technical problems of insecure and inaccurate fixation. Summary of the Utility Model

[0007] The technical purpose to be achieved by the present utility model is: to design a punching device for aluminum veneer processing, improve the degree of automation, reduce the application of human resources, and reduce production costs; enhance the fixing effect on the aluminum veneer, thereby reducing the occurrence of ineffective punching and improving the finished product rate; punch holes at different positions of the aluminum veneer, and improve the applicable scenarios of the machine. In order to achieve the above technical purpose, the present invention provides the following technical solutions:

[0008] The present utility model provides a punching device for aluminum veneer processing, including a conveyor, a workbench, a telescopic cylinder, a limit fixing device, and a punching mechanism. The conveyor and the workbench are both installed on the ground, and the two are connected by a telescopic cylinder. The aluminum veneer can be directionally moved to the limit table through the driving wheels and rollers on the conveyor. The piston rod drives the push rod to push the aluminum veneer to the pressing notch. The limit fixing device is arranged on the workbench, and the pressurizing cylinder drives the limit fixing device to press down the aluminum veneer to fix it in the positioning frame. The punching mechanism is arranged on the workbench, and the punching mechanism can move in the limit slot through the support frame, so as to punch holes at different positions of the aluminum veneer. After the punching is completed, the pressurizing cylinder resets, and the piston rod then pushes the aluminum veneer into the discharge port.

[0009] Preferably, the conveyor includes: a body, a convex platform, driving wheels, rollers, and mounting holes; the body is installed on the ground, the convex platform is arranged on the upper surface of the body, there are two convex platforms, and the two convex platforms are symmetrical. The driving wheels are arranged on the side of the convex platform and are located relatively high. There are 18 driving wheels, and the driving wheels are externally connected to a power device to supply energy for them. The rollers are arranged on the side of the convex platform and are located relatively low. The driving wheels and the rollers do not interfere with each other. The mounting holes are opened in the front of the body.

[0010] Preferably, the workbench includes: a base, a limit table, round holes, push rods, limit slots, pressing notches, connecting columns, and a discharge port; the base is installed on the ground, the limit table is arranged at the left end of the upper surface of the base, the base is fixedly connected to the limit table, round holes are opened on the limit table, the push rods are arranged in the round holes, and the push rods can move in the round holes. The limit slots are opened on the upper surface of the base, there are four limit slots, two on each side. The grooves are opened on the upper surface of the base, there are two connecting columns arranged on the base, the connecting columns are integrally connected to the base, and the discharge port is opened on the right side of the upper surface of the base.

[0011] Preferably, the telescopic cylinder includes a cylinder barrel and a piston rod. The cylinder barrel is disposed within the mounting hole, the piston rod is installed within the cylinder barrel, and the piston rod is integrally connected to the push rod.

[0012] Preferably, the fixed limiting device includes a boosting cylinder and a limiting device; the boosting cylinder is installed below the connecting column, the limiting device is installed below the boosting cylinder, the main body of the limiting device is a trapezoid with a hollow middle, and during the process of pressing the aluminum single plate, the aluminum single plate moves along the inner wall of the limiting device.

[0013] Preferably, the limiting device includes a limiter, a connecting block, a positioning frame, and a buffer frame; the connecting block is installed below the boosting cylinder, the connecting block is installed on both sides of the limiter, and the connecting block is integrally connected to the limiter. The positioning frame is disposed inside the top surface of the limiter, and the buffer frame is disposed above the bottom surface of the limiter;

[0014] Preferably, the hole-opening mechanism includes a support frame, a mounting plate, a drilling machine, and a plunger cylinder; the bottom surface of the support frame is installed within the limiting groove, the support frame can move within the limiting groove, the mounting plate is disposed above the support frame, and the mounting plate is integrally connected to the support frame. The drilling machine is disposed on the mounting plate, the plunger cylinder is disposed on the mounting plate, and the bottom surface of the plunger cylinder is disposed on the drilling machine.

[0015] The beneficial effects of the present utility model are as follows:

[0016] 1. By providing a conveyor, a telescopic cylinder, and a push rod in the present utility model, the aluminum single plate can be directionally moved to the limiting table on the conveyor, and then the telescopic cylinder drives the push rod to push the aluminum single plate, sending the aluminum single plate into the workbench for processing, which can realize automatic feeding of the aluminum single plate, reduce the consumption of human resources, shorten the time required for feeding, and improve work efficiency.

[0017] 2. By providing a limiting and fixing device and a pressing notch in the present utility model, the aluminum single plate can be quickly fixed on the workbench by the limiter within the limiting and fixing device during the downward pressing process. Compared with the existing aluminum single plate fixing method, it does not require manual adjustment and is fast.

[0018] 3. By providing a support frame and a limiting groove in the present utility model, the hole-opening mechanism can move within the limiting groove by virtue of the support frame, and the hole-opening machine can move to different positions of the aluminum single plate; thereby realizing hole-opening at different positions of the aluminum single plate, and aluminum single plates with complex patterns can be produced and processed. Description of the Drawings

[0019] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0020] Reference will now be made to the drawings, and the above and other aspects of the present invention will be described only by way of example, where:

[0021] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0022] Figure 2 is a schematic diagram of the conveyor structure of the present utility model;

[0023] Figure 3 is a schematic diagram of the workbench structure of the present utility model;

[0024] Figure 4 is a schematic diagram of the telescopic cylinder structure of the present utility model;

[0025] Figure 5 is a schematic diagram of the limit fixing device structure of the present utility model;

[0026] Figure 6 is a schematic diagram of the limit device structure of the present utility model;

[0027] Figure 7 is a schematic diagram of the punching mechanism structure of the present utility model.

[0028] In the figure: 1, conveyor; 11, body; 12, boss; 13, driving wheel; 14, roller; 15, mounting hole; 2, workbench; 21, base; 22, limit table; 23, round hole; 24, push rod; 25, limit groove; 26, pressing notch; 27, connecting column; 28, discharge port; 3, telescopic cylinder; 31, cylinder barrel; 32, piston rod; 4, limit fixing device; 41, booster cylinder; 42, limit device; 421, limiter; 422, connecting block; 423, positioning frame; 424, buffer frame; 5, punching mechanism; 51, support frame; 52, mounting plate; 53, punching machine; 54, plunger cylinder. Specific Embodiments

[0029] To better understand the above technical solutions, the following will describe the above technical solutions in detail in conjunction with the drawings in the specification and specific embodiments.

[0030] As Figure 1-7As shown in the figure, it includes a conveyor 1, a workbench 2, a telescopic cylinder 3, a limit fixing device 4, and a punching mechanism 5. The conveyor 1 and the workbench 2 are both installed on the ground, and the two are connected by the telescopic cylinder 3. The aluminum single plate can be directionally moved to the limit table 22 through the driving wheel 13 and the roller 14 on the conveyor 1. The piston rod 32 drives the push rod 24 to push the aluminum single plate to the pressing notch 26. The limit fixing device 4 is arranged on the workbench 2. The boosting cylinder 41 drives the limiting device 42 to press down the aluminum single plate to fix it in the positioning frame 423. The punching mechanism 5 is arranged on the workbench 2. The punching mechanism 5 can move in the limit groove 25 through the support frame 51. The plunger cylinder 54 moves the aluminum single plate to the pressing notch 26 for punching. After the punching is completed, the boosting cylinder 41 resets, and the piston rod 32 then pushes the aluminum single plate into the discharge port 28. Finally, the piston rod 32 resets. The above steps can be automatically cycled to realize the punching operation of the aluminum single plate.

[0031] As Figure 2 shown, the conveyor 1 includes: a body 11, a boss 12, a driving wheel 13, a roller 14, and a mounting hole 15; the body 11 is installed on the ground, the boss 12 is installed on the upper surface of the body 11, there are two bosses 12, and the two bosses 12 are symmetrical. The driving wheel 13 is arranged on the side of the boss 12 and is located relatively high. A groove with the same thickness as the aluminum single plate is opened in the middle of the driving wheel 13, which can make the aluminum single plate move along the direction of the groove during the conveying process. At least 12 driving wheels 13 are provided, and the external power equipment of the driving wheel 13 supplies energy for it. The roller 14 is arranged on the side of the boss 12 and is located relatively low. The vertical distance between the driving wheel 13 and the roller 14 is half of the height of the driving wheel 13 minus the width of the groove. The mounting hole 15 is opened on the side of the body 11.

[0032] As Figure 3As shown in the figure, the workbench 2 includes: a base 21, a limiting platform 22, a round hole 23, a push rod 24, a limiting groove 25, a pressing notch 26, a connecting column 27, and a discharge port 28; the base 21 is installed on the ground, the limiting platform 22 is arranged at the left end of the upper position of the base 21, the base 21 is fixedly connected to the limiting platform 22, a round hole 23 is formed in the limiting platform 22, the push rod 24 is arranged in the round hole 23, the push rod 24 can move in the round hole 23, the limiting grooves 25 are opened on both sides of the upper surface of the base 21, there are four limiting grooves 25, the pressing notch 26 is opened on the upper surface of the base 21, the pressing notch 26 can perfectly fit with the limiting device 42, and the boosting cylinder 41 can fix the aluminum single plate when pressing the limiting device 42. The connecting column 27 is installed on the base 21, there are two connecting columns 27, the connecting column 27 is integrally connected with the base 21, the discharge port 28 is opened on the right side of the upper surface of the base 21, and the discharge port 28 is in a slope shape, which is convenient for the push rod 24 to push the processed aluminum single plate out of the workbench 2 for collection.

[0033] As Figure 4 shown in the figure, the telescopic cylinder 3 includes: a cylinder barrel 31 and a piston rod 32. The cylinder barrel 31 is arranged in the mounting hole 15, the piston rod 32 is installed in the cylinder barrel 31, the piston rod 32 is integrally connected with the push rod 24, the piston rod 32 can drive the push rod 24 to move along the direction of the round hole 23, convey the aluminum single plate to the pressing notch 26, and push the aluminum single plate after the drilling operation to the discharge port 28.

[0034] As Figure 5 shown in the figure, the limiting and fixing device 4 includes a boosting cylinder 41 and a limiting device 42; the boosting cylinder 41 is installed below the connecting column 27, the limiting device 42 is installed below the boosting cylinder 41, the boosting cylinder 41 can press the limiting device 42 to make the aluminum single plate move along the inner wall of the limiter 421 to the positioning frame 423. The main body of the limiting device 42 is a trapezoid with a hollow middle, and its bottom surface size is the same as that of the pressing notch 26, so that there will be no deviation when pressing the aluminum single plate, and the limiting device 42 and the pressing notch 26 will not interfere with each other during the pressing and fixing process.

[0035] As Figure 6As shown in the figure, the limiting device 42 includes a limiter 421, a connecting block 422, a positioning frame 423, and a buffer frame 424; the connecting block 422 is installed below the boosting cylinder 41, the connecting block 422 is installed on both sides of the limiter 421, and the connecting block 422 and the limiter 421 are fixed by welding. The positioning frame 423 is installed inside the top surface of the limiter 421, and the buffer frame 424 is installed above the bottom surface of the limiter 421; the buffer frame 424 is made of rubber material, which can avoid the rigid collision between the limiter 421 and the pressing notch 25, and extends the service life of the limiting and fixing device 4.

[0036] As Figure 7 shown in the figure, the opening mechanism 5 includes: a support frame 51, a mounting plate 52, a drilling machine 53, and a plunger cylinder 54; the lower surface of the support frame 51 is installed in the limiting groove 25, the support frame 51 can move in the limiting groove, the mounting plate 52 is installed on the support frame 51, the drilling machine 53 is arranged on the mounting plate 52, the plunger cylinder 54 is installed on the mounting plate 52, and the plunger cylinder 54 is arranged on the drilling machine 53. The plunger cylinder 54 can adjust the distance between the drilling machine 53 and the workbench, so as to realize the opening of the aluminum single plate by the drilling machine 53.

[0037] During the working process of the present utility model, after the aluminum single plate enters the conveyor 1, it can move directionally to the end of the conveyor 1 under the limiting action of the driving wheel 13 and the roller 14. When the aluminum single plate enters the limiting table, the push rod 24 on the limiting table is driven by the telescopic cylinder 3 to push the aluminum single plate to the pressing notch 26 and then pauses. Subsequently, the boosting cylinder 41 drives the limiting and fixing device 4 to press the aluminum single plate on the workbench 2, and the aluminum single plate moves along the inner wall of the limiting device 42 to the positioning frame 423 under the pressing of the limiting and fixing device 4. The aluminum single plate is fixed under the cooperation of pressure and the limiting device 42, and then the opening mechanism 5 moves to the position where drilling is required to drill. After the drilling is completed, the boosting cylinder 41 stops pressurizing and returns to its original position. At this time, the fixation of the aluminum single plate is released, the telescopic cylinder 3 runs again, drives the push rod 24 to push the aluminum single plate to the discharge port 28, and finally the telescopic cylinder 3 resets. The effect of automatically opening the aluminum single plate is achieved.

[0038] The technical features disclosed above are not limited to the combinations with other features already disclosed. Those skilled in the art can also make other combinations among the technical features according to the purpose of disclosure, subject to achieving the purpose of this disclosure. Descriptions herein are provided to enable a person of ordinary skill in the art to implement or use the content of this disclosure. Various modifications to the content of this disclosure will be obvious to a person of ordinary skill in the art, and the general principles defined herein can be applied to other variations without departing from the scope of this disclosure. Therefore, this disclosure is not limited to the examples and designs described herein, but should be accorded the widest scope consistent with the principles and novel features disclosed herein. Although one or more exemplary embodiments of this disclosure have been described with reference to the accompanying drawings, those of ordinary skill in the art will understand that various changes in form and detail can be made therein without departing from the spirit and scope of this disclosure as defined by the appended claims. Although the present disclosure has been described in detail above using general descriptions and specific embodiments, some modifications or improvements can be made based on the embodiments of this disclosure, which are obvious to those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of this disclosure fall within the scope of protection required by this disclosure. The above are only the views of this disclosure. These modifications to the present invention can be made in view of the above detailed description. The terms used in the appended claims should not be construed as limiting the present invention to the specific embodiments disclosed in the specification. Instead, the scope of the present invention will be determined entirely by the appended claims, which will be interpreted according to established principles of claim interpretation.

Claims

1. A hole-punching device for aluminum veneer processing, characterized in that: The invention comprises a conveyor (1), a workbench (2), a telescopic cylinder (3), a limit fixing device (4) and a hole opening mechanism (5); the conveyor (1) and the workbench (2) are both installed on the ground and are connected by a telescopic cylinder (3); an aluminum plate can be directed to move to a limit table (22) via a driving wheel (13) and a roller (14) on the conveyor (1); a piston rod (32) drives a push rod (24) to push the aluminum plate to a pressing notch (26); the limit fixing device (4) and a hole opening mechanism (5) are arranged on the conveyor (1) and the workbench (2) are connected by a telescopic cylinder (3); The device (4) is arranged on a workbench (2); the booster cylinder (41) drives the limit fixing device (4) to press down the aluminum plate so that it is fixed in the positioning frame (423); the hole opening mechanism (5) is arranged on the workbench (2); the hole opening mechanism (5) can be moved in the limit groove (25) through a support frame (51), so as to realize punching holes at different positions of the aluminum plate; after the punching is completed, the booster cylinder (41) is reset, and the piston rod (32) pushes the aluminum plate into the discharge port (28).

2. The hole-punching device for aluminum veneer processing according to claim 1, characterized in that: The conveyor (1) comprises: a body (11), a boss (12), a transmission wheel (13), a roller (14) and a mounting hole (15); the body (11) is installed on the ground, the boss (12) is arranged on the top of the body (11), there are two bosses (12), and the two bosses (12) are symmetrical, the transmission wheel (13) is arranged on the side of the boss (12) and is located above, there are at least 12 transmission wheels (13), the roller (14) is arranged on the side of the boss (12) and is located below, and the mounting hole (15) is opened in front of the body (11).

3. The hole-punching device for aluminum veneer processing according to claim 1 is characterized in that: The workbench (2) comprises: a base (21), a limiting platform (22), a circular hole (23), a push rod (24), a limiting groove (25), a pressing notch (26), a connecting column (27) and a discharge port (28); the base (21) is installed on the ground, the limiting platform (22) is arranged at the left end of the upper position of the base (21), the limiting platform (22) is provided with a circular hole (23), and the push rod (24) is arranged in the circular hole (23). The push rod (24) can move in the circular hole (23), the limiting groove (25) is opened on the top of the base (21), two limiting grooves (25) are arranged on the side of the base (21), the pressing groove (26) is opened on the top of the base (21), the connecting column (27) is arranged on the base (21), two connecting columns (27) are arranged, and the discharge port (28) is arranged at the edge of the upper surface of the base (21).

4. The hole-punching device for aluminum veneer processing according to claim 3 is characterized in that: The telescopic cylinder (3) comprises: a cylinder barrel (31) and a piston rod (32); the cylinder barrel (31) is arranged in a mounting hole (15); the piston rod (32) is mounted in the cylinder barrel (31); and the piston rod (32) is connected to a push rod (24) as a whole.

5. The hole-punching device for aluminum veneer processing according to claim 3 is characterized in that: The limiting and fixing device (4) comprises a boosting cylinder (41) and a limiting device (42); the boosting cylinder (41) is installed below the connecting column (27), and the limiting device (42) is installed below the boosting cylinder (41); the main body of the limiting device (42) is a ladder body with a hollow middle portion; when the limiting device (42) is pressing the aluminum plate, the aluminum plate moves along the inner wall of the limiting device (42).

6. The hole-punching device for aluminum veneer processing according to claim 5, characterized in that: The limit device (42) comprises a limiter (421), a connecting block (422), a positioning frame (423), and a buffer frame (424); the connecting block (422) is installed below the boost cylinder (41), the connecting block (422) is installed on both sides of the limiter (421), the positioning frame (423) is installed on the inner side of the top surface of the limiter (421), and the buffer frame (424) is installed on the top of the limiter (421).

7. The hole-punching device for aluminum veneer processing according to claim 1, characterized in that: The hole-opening mechanism (5) comprises: a support frame (51), a mounting plate (52), a puncher (53) and a plunger cylinder (54); the lower side of the support frame (51) is mounted in the limiting groove (25), the support frame (51) can move in the limiting groove (25), the mounting plate (52) is arranged on the upper side of the support frame (51), the puncher (53) is arranged on the mounting plate (52), the plunger cylinder (54) is mounted on the mounting plate (52), and the plunger cylinder (54) is arranged on the puncher (53).

Citation Information

Patent Citations

  • Aluminum plate punching device

    CN221047358U