Steel bar bender for constructional engineering

By designing a steel bar bending machine for construction engineering including main mechanism, shear unit and drive mechanism, the safety problem caused by uneven force during the bending of steel bars is solved, and the stability and processing efficiency of the equipment are improved by optimizing the transmission and shearing process.

CN223011747UInactive Publication Date: 2025-06-24GUANGXI HONGLIAN CONSTR ENG CO LTD
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Patent Information

Application Number
CN202422149333.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-06-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the bending of the steel bar, the steel bars are subjected to uneven force, which is prone to splashing and ejection, which may injure workers. There are problems with existing steel bar bending machines in automatic loading and conveying.

Method used

A reinforced bar bending machine for construction engineering is designed, including a main mechanism, a shear unit and a driving mechanism. Square grooves are provided on both sides of the conveying housing, and the motor drives the rollers, reset springs and connecting blocks to meet the needs of steel bars of different diameters. Electric cylinders and displacement sensors are used for precise compression and real-time monitoring. The shear unit uses hydraulic cylinders to drive the shear arm to improve shear efficiency and accuracy.

Benefits of technology

By optimizing the force transmission and transmission path, the accuracy and consistency of steel bar transmission is improved, the vibration and instability of the equipment are reduced, the service life of the equipment is extended, and the processing efficiency and safety are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel bar bender for constructional engineering, and relates to the technical field of constructional engineering, the steel bar bender comprises a main body mechanism and a shearing unit, a driving mechanism is installed beside the main body mechanism, the driving mechanism comprises a conveying shell, square grooves are symmetrically formed in the top and the bottom of one side of the conveying shell respectively, and motors are arranged at the tops of the square grooves; the output end of the motor penetrates through the connecting block and is provided with a roller, the inner side of the connecting block is provided with a reset spring and is connected with the square groove, the conveying shell is symmetrically provided with the square groove, the stability of the equipment is improved, vibration in operation is reduced, the motor drives the roller through the connecting block, force transmission is optimized, and the accuracy and consistency of steel bar conveying are ensured; the reset springs are matched with the connecting blocks, the requirement for steel bars with different diameters can be met, the outer surfaces of the rollers are rough, the conveying path of materials is optimized, stable flowing of the materials is improved, the grabbing force to the materials is enhanced through the rough surfaces of the rollers, sliding is prevented, and the stability in the conveying process is ensured.
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Description

Technical Field

[0001] The utility model relates to the field of construction engineering, and particularly relates to a steel bar bender for construction engineering. Background Art

[0002] Construction engineering refers to the project formed by the construction of various housing buildings and their ancillary facilities and the installation of pipelines and equipment supporting them. In the current construction field, a large amount of steel bars are required in concrete structures. These steel bars need to be bent before being used in concrete structures. The hoop bender is a processing tool for bending steel bars, which can bend the steel bars into specified angles according to the usage requirements, so as to use the steel bars more conveniently in construction.

[0003] At present, there are some problems in the actual use of steel bar benders. When preparing for steel bar bending, workers usually need to carry the steel bars to the bender. During the bending process, workers need to hold one end of the steel bar by hand to ensure the stability of the steel bar during bending. However, when the steel bar is unevenly stressed during the bending process by the bender, the steel bar may splash and pop out, which may hurt the workers. Therefore, we propose a steel bar bender for construction engineering to solve the above problems. Content of the Utility Model

[0004] Based on this, the purpose of the utility model is to provide a steel bar bender for construction engineering to solve the problems of automatic feeding, clamping and conveying.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: A steel bar bender for construction engineering, including a main body mechanism and a shearing unit. A driving mechanism is installed beside the main body mechanism. The driving mechanism includes a conveying housing. Square grooves are symmetrically arranged at the top and bottom of one side of the conveying housing. A motor is arranged at the top of the square groove. The output end of the motor is installed with a roller through a connecting block. A return spring is arranged inside the connecting block and is connected to the square groove.

[0006] By adopting the above technical scheme, the conveying housing with symmetrically arranged square grooves improves the stability of the equipment and reduces the vibration during operation. The motor drives the roller through the connecting block, optimizing the force transmission and ensuring the accuracy and consistency of steel bar conveying. The cooperation of the return spring and the connecting block can accommodate steel bars of different diameters, thus extending the service life of the equipment.

[0007] Furthermore, the main body mechanism includes a machine body. One side of the machine body is fixedly connected with an armrest. The bottom of the machine body is fixedly connected with moving wheels, which are distributed in a matrix. The front side of the machine body is connected with a switch door through a hinge. There is a control button beside the switch door. The top of the machine body is equipped with a working disc. A shearing unit is fixedly installed beside the working disc. The other side of the machine body is fixedly installed with a support platform, and a driving mechanism is fixedly connected to the support platform.

[0008] By adopting the above technical solution, the moving wheels equipped at the bottom of the machine body are distributed in a matrix, which improves the stability and mobility of the equipment. The setting of the armrest enhances the stability during operation. The switch door and control button on the front side facilitate the operation and maintenance of the equipment. The combination of the working disc on the top and the shearing unit beside it improves the processing efficiency. The driving mechanism on the support platform is fixedly installed, making the overall structure more firm and ensuring the reliability and accuracy of the equipment during operation.

[0009] Furthermore, several limiting grooves are provided on the working disc, and limiting posts can be inserted into the limiting grooves. The bottom of the working disc is connected with a motor, which is located inside the machine body. The output end of the motor is connected with a transmission shaft, and the other end of the transmission shaft is connected with the working disc.

[0010] By adopting the above technical solution, the design of the limiting grooves and the insertable limiting posts provide high flexibility and accuracy. By adjusting the position of the limiting posts, the bending angle and radius of the steel bars can be easily set, so as to meet the processing requirements of steel bars of different specifications. The motor drives the working disc to rotate further, making the bending process more efficient and accurate.

[0011] Furthermore, an electric cylinder is installed at the top of the other side of the conveying shell. The output end of the electric cylinder penetrates through the conveying shell and is connected with a pressing block. A displacement sensor is installed on the inner wall of the conveying shell.

[0012] By adopting the above technical solution, the electric cylinder penetrates through the shell through the output end and is connected with the pressing block, so that the material can be accurately and evenly pressed during the conveying process, thereby improving the processing accuracy and consistency. The displacement sensor is installed on the inner wall of the shell, and can monitor the conveyed steel bars in real time.

[0013] Furthermore, the shearing unit includes a frame body. A hydraulic cylinder is installed on the frame body. The bottom of the frame body is hinged with a shearing arm, and the output end of the hydraulic cylinder is connected with the shearing arm.

[0014] By adopting the above technical solution, the output end of the hydraulic cylinder is connected to the shear arm hinged at the bottom. This configuration brings significant advantages. The hydraulic cylinder provides powerful shearing force, enabling the shear arm to cut various materials efficiently and precisely, improving the shearing effect and accuracy. The stable hinged structure and precise control ensure the stability and long-term reliability of the operation, significantly enhancing the production efficiency.

[0015] Furthermore, the cross-section of the conveying housing is a trapezoidal cross-section, with the direction of the roller being the long side and the direction of the electric cylinder being the narrow side. The outer surface of the roller is a rough surface.

[0016] By adopting the above technical solution, the direction of the roller is the long side, the direction of the electric cylinder is the narrow side, and the outer surface of the roller is rough. This setting optimizes the material transmission path, reduces friction and resistance, improves the smooth flow of materials, and the rough roller surface enhances the gripping force on the materials, preventing sliding and ensuring the stability during the conveying process. The electric cylinder in the narrow side direction cooperates with the trapezoidal housing, improving the accuracy of the system.

[0017] In summary, the main beneficial effects of the present utility model are as follows:

[0018] 1. For the steel bar bender for construction engineering of the present utility model, the conveying housing symmetrically provided with square grooves improves the stability of the equipment and reduces the vibration during operation. The motor drives the roller through the connecting block, optimizing the force transmission and ensuring the accuracy and consistency of the steel bar conveying. The reset spring and the connecting block cooperate to accommodate steel bars of different diameters, thus extending the service life of the equipment. The electric cylinder passes through the housing at the output end and connects to the pressing block, enabling the materials to be precisely and evenly pressed during the conveying process, thereby improving the processing accuracy and consistency. The displacement sensor is installed on the inner wall of the housing to monitor the conveyed steel bars in real time. The direction of the roller is the long side, the direction of the electric cylinder is the narrow side, and the outer surface of the roller is rough. This design optimizes the material transmission path, reduces friction and resistance, improves the smooth flow of materials, and the rough roller surface enhances the gripping force on the materials, preventing sliding and ensuring the stability during the conveying process. The electric cylinder in the narrow side direction cooperates with the trapezoidal housing, improving the accuracy of the system.

[0019] 2. The utility model improves the stability and mobility of the equipment by arranging the moving wheels at the bottom of the machine body in a matrix distribution. The setting of the handrail enhances the stability during operation, while the switch door and control buttons at the front side facilitate the operation and maintenance of the equipment. The combination of the working disc at the top and the shearing unit at the side improves the processing efficiency. The driving mechanism on the support table is fixedly installed, making the overall structure more firm and ensuring the reliability and accuracy of the equipment during operation. The limit slot design and the insertable limit posts provide high flexibility and accuracy. By adjusting the position of the limit posts, the bending angle and radius of the steel bars can be easily set, thus meeting the processing requirements of steel bars of different specifications. The rotating part fixedly connected to the bottom of the working disc further improves the stability and smoothness of the operation, making the bending process more efficient and accurate. Description of the Drawings

[0020] Figure 1 is a schematic diagram of the overall mechanism of the utility model;

[0021] Figure 2 is a top view of the utility model;

[0022] Figure 3 is a schematic diagram of the feeding direction of the driving mechanism of the utility model;

[0023] Figure 4 is a schematic diagram of the discharging direction of the driving mechanism of the utility model.

[0024] In the figure: 1. Main body mechanism; 101. Machine body; 102. Switch door; 103. Control buttons; 104. Working disc; 105. Shearing unit; 106. Support table; 2. Driving mechanism; 201. Conveyor housing; 202. Square groove; 203. Motor; 204. Roller; 205. Return spring; 206. Electric cylinder; 207. Pressing block; 208. Displacement sensor. Detailed Embodiment

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present utility model and should not be construed as limiting the present utility model.

[0026] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0027] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0028] The following will describe the embodiments according to the overall structure of the present utility model.

[0029] Embodiment 1:

[0030] A steel bar bender for construction engineering, as Figures 1 to 4 shown, includes a main body mechanism 1 and a shearing unit. A driving mechanism 2 is installed beside the main body mechanism 1. The driving mechanism 2 includes a conveying housing 201. Square grooves 202 are symmetrically arranged at the top and bottom on one side of the conveying housing 201. A motor 203 is arranged at the top of the square groove 202. A roller 204 is installed at the output end of the motor 203 through a connecting block. A return spring 205 is arranged inside the connecting block and is connected to one side of the square groove 202. The conveying housing 201 with symmetrically arranged square grooves 202 improves the stability of the equipment and reduces the vibration during operation. The motor 203 drives the roller 204 through the connecting block, optimizing the force transmission and ensuring the accuracy and consistency of steel bar conveying. The cooperation of the return spring 205 and the connecting block can accommodate steel bars of different diameters, thereby extending the service life of the equipment.

[0031] Refer to Figure 1 、 Figure 2, the main body mechanism includes the machine body 101. The main body mechanism 1 includes the machine body 101. One side of the machine body 101 is fixedly connected with an armrest. The bottom of the machine body 101 is fixedly connected with moving wheels, and the moving wheels are distributed in a matrix. The front side of the machine body 101 is connected with a switch door 102 through a hinge. A control button 103 is arranged beside the switch door 102. A working disc 104 is installed on the top of the machine body 101. A shearing unit 105 is fixedly installed beside the working disc 104. A support platform 106 is fixedly installed on the other side of the machine body 101. A driving mechanism 2 is fixedly connected to the support platform 106. The moving wheels equipped at the bottom of the machine body 101 are distributed in a matrix, which improves the stability and mobility of the equipment. The setting of the armrest enhances the stability during operation. The front switch door 102 and control button 103 facilitate the operation and maintenance of the equipment. The combination of the working disc 104 on the top and the shearing unit 105 beside it improves the processing efficiency. The driving mechanism on the support platform is fixedly installed, making the overall structure more firm and ensuring the reliability and accuracy of the equipment during operation.

[0032] Refer to Figure 2 , a number of limiting grooves are provided on the working disc, and limiting posts can be inserted into the limiting grooves. The bottom of the working disc is connected with a motor, which is located inside the machine body. The output end of the motor is connected with a transmission shaft, and the other end of the transmission shaft is connected with the working disc. The design of the limiting grooves and the insertable limiting posts provide high flexibility and precision. By adjusting the position of the limiting posts, the bending angle and radius of the steel bars can be easily set, so as to meet the processing requirements of steel bars of different specifications. The motor drives the working disc to rotate further, making the bending process more efficient and accurate.

[0033] Embodiment 2:

[0034] A steel bar bender for construction engineering, as Figures 1 to 4 shown, an electric cylinder 206 is installed at the top of the other side of the conveying housing 201. The output end of the electric cylinder 206 penetrates through the conveying housing 201 and is connected with a pressing block 207. A displacement sensor 208 is installed on the inner wall of the conveying housing 201. The electric cylinder 206 penetrates through the conveying housing 201 through its output end and is connected with the pressing block 207, so that the material can be accurately and evenly pressed during the conveying process, thereby improving the processing accuracy and consistency. The displacement sensor 208 is installed on the inner wall of the housing, and can monitor the conveyed steel bars in real time.

[0035] Refer to Figure 4 , the shearing unit 105 includes a frame. A hydraulic cylinder is installed on the frame. The bottom of the frame is hinged with a shearing arm, and the output end of the hydraulic cylinder is connected with the shearing arm. The output end of the hydraulic cylinder is connected with the shearing arm hinged at the bottom. This configuration brings significant advantages. The hydraulic cylinder provides strong shearing force, enabling the shearing arm to cut various materials efficiently and accurately, improving the shearing effect and precision. The stable hinged structure and precise control ensure the stability and long-term reliability of the operation.

[0036] Refer to Figure 4 Figure 4 , the cross-section of the conveying housing 201 is a trapezoidal cross-section, the direction of the roller 204 is the long side opening, the direction of the electric cylinder 206 is the narrow side opening, the outer surface of the roller 204 is a rough surface, the direction of the roller 204 is the long side opening, while the direction of the electric cylinder 206 is the narrow side opening, and the outer surface of the roller 204 is rough. This setting optimizes the material transmission path, reduces friction and resistance, improves the smooth flow of the material, and the rough surface of the roller 204 enhances the gripping force on the material, prevents slipping, and ensures stability during the conveying process.

[0037] The implementation principle of this embodiment is as follows: First, the worker transports the steel bar coil to the side of the bender, puts the head end of the steel bar into the driving mechanism 2, starts the motor 203, and the motor 203 drives the roller 204 to rotate through the connecting block, conveys the steel bar to the discharge port direction of the conveying housing 201, reaches the monitoring end of the displacement sensor 208, and starts to detect and continue to move. After moving to a suitable position, the displacement sensor 208 sends a signal, and the motor 203 is controlled to stop working through the external controller, and the electric cylinder 206 is controlled to move downward under the conveying housing 201, and then the pressing block 207 moves together. At this time, the motor inside the machine body drives the working disc 104 to bend the steel bar. After the bending operation is completed, the shearing unit 105 is started to work, and the hydraulic cylinder drives the shearing arm to cut the steel bar, and the worker takes it out manually, and then the electric cylinder 206 is controlled to move upward, and the above operations are repeated until the steel bar coil is used up.

[0038] Although the embodiments of the present invention have been shown and described, this specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. The specific features, mechanisms, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art can make modifications, substitutions and variations that do not make creative contributions to the embodiments according to needs, but as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

Claims

1. A steel bar bending machine for construction engineering, characterized in that: The invention comprises a main body mechanism (1) and a shearing unit (105). A driving mechanism (2) is installed beside the main body mechanism (1). The driving mechanism (2) comprises a transmission shell (201). Square grooves (202) are symmetrically arranged at the top and bottom of one side of the transmission shell (201). A motor (203) is arranged at the top of the square groove (202). A roller (204) is installed at the output end of the motor (203) through a connecting block. A return spring (205) is arranged on the inner side of the connecting block and is connected to the square groove (202).

2. A steel bar bending machine for construction engineering according to claim 1, characterized in that: The main body mechanism (1) comprises a machine body (101), the front side of the machine body (101) being connected to a switch door (102) via a hinge, a control button (103) being provided next to the switch door (102), a working disc (104) being mounted on the top of the machine body (101), a shearing unit (105) being fixedly mounted next to the working disc (104), a support platform (106) being fixedly mounted on the other side of the machine body (101), and a driving mechanism (2) being fixedly connected to the support platform (106).

3. A steel bar bending machine for construction engineering according to claim 2, characterized in that: The working disc (104) is provided with a plurality of limiting grooves, and limiting columns can be inserted into the limiting grooves. The bottom of the working disc (104) is connected to a motor, and the motor is located in the machine body (101).

4. A steel bar bending machine for construction engineering according to claim 3, characterized in that: An electric cylinder (206) is installed on the top of the other side of the transmission housing (201); an output end of the electric cylinder (206) passes through the transmission housing (201) and is connected to a clamping block (207); and a displacement sensor (208) is installed on the inner wall of the transmission housing (201).

5. A steel bar bending machine for construction engineering according to claim 2, characterized in that: The shearing unit (105) comprises a frame, a hydraulic cylinder is mounted on the frame, a shearing arm is hinged at the bottom of the frame, and an output end of the hydraulic cylinder is connected to the shearing arm.

6. A steel bar bending machine for construction engineering according to claim 2, characterized in that: The cross section of the conveying housing (201) is a trapezoidal cross section, the roller (204) has a long opening, the electric cylinder (206) has a narrow opening, and the outer surface of the roller (204) is a rough surface.