Titanium sponge weighing, mixing and pressing system
By designing a sponge titanium weighing and mixing pressing system, the feeding, weighing, mixing and pressing of sponge titanium is automatically completed, which solves the problem of time-consuming and labor-consuming manual operation in the prior art, and improves processing efficiency and finished product quality.
Patent Information
- Application Number
- CN202421937533.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-12
AI Technical Summary
In the prior art, titanium sponge needs to manually complete operations such as weighing materials and transferring materials during processing, which is very labor-intensive, takes a long time and is less efficient.
A sponge titanium weighing mix pressing system is designed, including a storage silo, a weighing bin, a conveyor, a double cone mixer, a die casting machine and an auxiliary feeding mechanism, which completes the feeding, weighing, mixing and pressing of materials through automated means.
The automated processing of titanium sponge is realized, which reduces the labor intensity of staff, improves processing efficiency, and ensures the precise transportation of materials and the high quality of finished products.
Smart Images

Figure CN223011895U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of titanium sponge, in particular to a weighing, mixing and pressing system for titanium sponge. Background Art
[0002] Titanium sponge is the raw material for titanium processing materials. Generally, it is light gray particles with a clean surface and no visible inclusions to the naked eye. It also includes defective titanium sponge blocks, such as overburned titanium sponge blocks, oxidized titanium sponge blocks with obvious dark yellow and bright yellow colors, oxidized and nitrogen-rich titanium sponge blocks with dark yellow and bright yellow traces, etc.
[0003] In the prior art, various processing equipment such as die-casting machines and mixers are required in the processing of titanium sponge. However, operations such as weighing materials and transferring materials are usually completed manually, resulting in high labor intensity, long time consumption, and low efficiency.
[0004] Therefore, we propose a weighing, mixing and pressing system for titanium sponge. Content of the Utility Model
[0005] The purpose of the utility model is to solve the disadvantages that in the prior art, operations such as weighing materials and transferring materials are usually completed manually during the processing of titanium sponge, resulting in high labor intensity, long time consumption, and low efficiency, and to propose a weighing, mixing and pressing system for titanium sponge.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A weighing, mixing and pressing system for titanium sponge, comprising:
[0008] A first support, at the top of which a storage bin is installed. The bottom of the storage bin is fixedly connected with a discharge pipe, and a control valve is arranged on the outer wall of the discharge pipe. A second support is installed inside the first support, at the top of which a weighing bin is installed, and a first conveyor is installed below the weighing bin;
[0009] A single-barrel elevator, which is arranged on the other side of the first conveyor. A third support is installed on one side of the single-barrel elevator, at the top of which a double-cone mixer is installed. A discharge bin is fixedly arranged on the inner top wall of the third support, and a second conveyor is installed below the discharge bin;
[0010] A die-casting machine, which is arranged on one side of the second conveyor, and a pressing die is installed inside the die-casting machine;
[0011] A vibrating feeding mechanism, which is arranged at the bottom end of the storage bin and is used for vibrating feeding;
[0012] Two auxiliary feeding mechanisms, and the two auxiliary feeding mechanisms are respectively arranged at one end of the first conveyor and the second conveyor for auxiliary feeding.
[0013] In a possible design, the vibrating feeding mechanism includes a plurality of fixing blocks, the plurality of fixing blocks are all fixedly arranged at the bottom end of the storage bin, steel wires are fixedly arranged at the bottom of the plurality of fixing blocks, the bottom ends of the plurality of steel wires are fixedly provided with the same receiving box, a discharge port is formed on one side of the receiving box, and a vibrator is fixedly arranged on the outer wall of one side of the receiving box.
[0014] In a possible design, the auxiliary feeding mechanism includes a fourth bracket, the fourth bracket is installed on one side of the first conveyor, a guide plate is slidably connected to the top end of the fourth bracket through a guide rail, and an electric push rod is fixedly arranged on the inner wall of the top of the fourth bracket, and the output shaft of the electric push rod is fixed to the guide plate.
[0015] In a possible design, the pressing die includes a first die, an inner cavity is formed in the first die, two symmetrically arranged second dies are slidably connected in the inner cavity, hydraulic cylinders are fixedly arranged on both inner walls of the inner cavity, and the hydraulic rods of the hydraulic cylinders are fixed to the second dies.
[0016] In a possible design, two symmetrically arranged bottom plates are fixedly arranged at the bottom of the first die, and a plurality of feeding shafts are rotatably connected between the bottom plates.
[0017] In a possible design, ladders are fixedly arranged on one side of the first bracket and the third bracket, and guardrails are fixedly arranged at the top ends of the first bracket and the third bracket.
[0018] In this application, during use, the control valve is adjusted to open and close, so that an appropriate amount of material usually falls from the storage bin into the receiving box through the discharge pipe, and then the vibrator is started to drive the receiving box to vibrate, so that the material vibrates and falls into the weighing bin from the discharge port. When the weight of the material in the weighing bin reaches the preset value, the vibrator is turned off, and then the material outlet at the bottom end of the weighing bin is opened, so that the material falls onto the first conveyor. The first conveyor conveys the material to move, and then the electric push rod is started to drive the guide plate to move. The material falls onto the guide plate and enters the lifting bucket of the single-barrel elevator under the guidance of the guide plate. The single-barrel elevator drives the material to rise and pour it into the double-cone mixer. The double-cone mixer is used to mix the material. After the mixing is completed, the material outlet at the bottom end of the double-cone mixer is opened, and the material falls onto the second conveyor under the guidance of the discharge bin. The second conveyor drives the material to move and falls into the pressing die under the guidance of the guide plate. Then the die-casting machine is started to press the material. After the pressing is completed, the hydraulic cylinder is started to drive the second die to separate. The pressed material falls onto the feeding shaft, and the material moves to the pre-prepared pushing trolley under the guidance of the feeding shaft. Then the pressed material is transferred to other positions by using the pushing trolley.
[0019] Beneficial effects:
[0020] In the present utility model, for the titanium sponge weighing, mixing and pressing system, through the arrangement of multiple structures such as a storage bin, a first conveyor, and a weighing bin, it can automatically complete the feeding, weighing, mixing, and pressing of materials, reducing the labor intensity of workers and improving the processing efficiency.
[0021] In the present utility model, for the titanium sponge weighing, mixing and pressing system, through the arrangement of a fourth support, a feeding plate, and an electric push rod, the materials conveyed by the first conveyor can be accurately fed into the lifting bucket of the single-barrel elevator, and the materials conveyed by the second conveyor can be accurately fed into the pressing die. After the material conveying is completed, the guiding plate can be reset to avoid affecting the operation of the single-barrel elevator and the die-casting machine.
[0022] In the present utility model, it can automatically complete the feeding, weighing, mixing, and pressing of materials, reducing the labor intensity of workers and improving the processing efficiency. It can also accurately feed the materials into the lifting bucket and the pressing die. After the material conveying is completed, the guiding plate can be reset to avoid affecting the operation of the single-barrel elevator and the die-casting machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is an overall three-dimensional structural schematic diagram of a titanium sponge weighing, mixing and pressing system proposed by the present utility model;
[0024] Figure 2 is a structural schematic diagram of a vibrating feeding mechanism of a titanium sponge weighing, mixing and pressing system proposed by the present utility model;
[0025] Figure 3 is a structural schematic diagram of an auxiliary feeding mechanism of a titanium sponge weighing, mixing and pressing system proposed by the present utility model;
[0026] Figure 4 is a sectional structural schematic diagram of a pressing die of a titanium sponge weighing, mixing and pressing system proposed by the present utility model.
[0027] In the figure: 1, first support; 2, storage bin; 3, second support; 4, weighing bin; 5, first conveyor; 6, single-barrel elevator; 7, third support; 8, double-cone mixer; 9, second conveyor; 10, die-casting machine; 11, ladder; 12, fixing block; 13, steel wire rope; 14, receiving box; 15, discharge port; 16, vibrator; 17, fourth support; 18, guiding plate; 19, electric push rod; 20, first die; 21, inner cavity; 22, second die; 23, hydraulic cylinder; 24, bottom plate; 25, feeding shaft. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0029] Embodiment 1
[0030] Referring to Figures 1 - 4 , a weighing and mixing pressing system includes:
[0031] A first support 1, a storage bin 2 is installed at the top of the first support 1, a discharge pipe is fixedly connected to the bottom of the storage bin 2, a control valve is provided on the outer wall of the discharge pipe for controlling the outflow of materials, a second support 3 is installed inside the first support 1, a weighing bin 4 is installed at the top of the second support 3 for weighing materials, and a first conveyor 5 is installed below the weighing bin 4 for conveying the weighed materials to the next process;
[0032] A single-barrel elevator 6 for lifting materials, the single-barrel elevator 6 is arranged on the other side of the first conveyor 5, a third support 7 is installed on one side of the single-barrel elevator 6, a double-cone mixer 8 for mixing materials is installed at the top of the third support 7, a discharge bin is fixedly provided on the inner wall of the top of the third support 7, and a second conveyor 9 is installed below the discharge bin;
[0033] A die-casting machine 10, the die-casting machine 10 is arranged on one side of the second conveyor 9, and a pressing die is installed inside the die-casting machine 10 for pressing and forming;
[0034] A vibrating feeding mechanism is arranged at the bottom end of the storage bin 2 for vibrating feeding. The vibrating feeding mechanism includes a plurality of fixing blocks 12, all of the plurality of fixing blocks 12 are fixedly provided at the bottom end of the storage bin 2, steel wires 13 are fixedly provided at the bottom of the plurality of fixing blocks 12, the bottom ends of the plurality of steel wires 13 are fixedly provided with the same receiving box 14, a discharge port 15 is opened on one side of the receiving box 14, and a vibrator 16 is fixedly provided on the outer wall of one side of the receiving box 14 for vibrating feeding;
[0035] Two auxiliary feeding mechanisms are respectively arranged at one ends of the first conveyor 5 and the second conveyor 9 for auxiliary feeding. The auxiliary feeding mechanism includes a fourth support 17, the fourth support 17 is installed on one side of the first conveyor 5, a guide plate 18 is slidably connected to the top end of the fourth support 17 through a guide rail, an electric push rod 19 is fixedly provided on the inner wall of the top of the fourth support 17, and the output shaft of the electric push rod 19 is fixed to the guide plate 18 for pushing the guide plate 18, thereby guiding the materials into the lifting bucket or the pressing die.
[0036] This application can be used in the field of titanium sponge, and can also be used in other fields applicable to this application.
[0037] Embodiment 2
[0038] An improved sponge titanium weighing, mixing and pressing system based on Embodiment 1, which is applied to the field of sponge titanium;
[0039] In another aspect of this embodiment, the pressing die includes a first die 20. An inner cavity 21 is formed in the first die 20. Two symmetrically arranged second dies 22 are slidably connected in the inner cavity 21. Hydraulic cylinders 23 are fixedly arranged on both inner side walls of the inner cavity 21. The hydraulic rods of the hydraulic cylinders 23 are fixed to the second dies 22. After the material pressing is completed, the second dies 22 can be separated to make the pressed material fall.
[0040] In another aspect of this embodiment, two symmetrically arranged bottom plates 24 are fixedly arranged at the bottom of the first die 20. A plurality of feeding shafts 25 are rotatably connected between the bottom plates 24. The arc-shaped feeding shafts 25 can guide the material out.
[0041] In another aspect of this embodiment, ladders 11 are fixedly arranged on one side of the first support 1 and the third support 7. Guardrails are fixedly arranged at the tops of the first support 1 and the third support 7, which can facilitate people to perform maintenance on the storage bin 2 and the double-cone mixer 8.
[0042] However, as is well known to those skilled in the art, the working principles and wiring methods of the weighing bin 4, the first conveyor 5, the single-barrel elevator 6, the double-cone mixer 8, the second conveyor 9, the die-casting machine 10, the vibrator 16 and the electric push rod 19 are common knowledge. They all belong to conventional means or well-known common knowledge, and will not be elaborated here. Those skilled in the art can make arbitrary selections according to their needs or convenience.
[0043] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A titanium sponge weighing, mixing and pressing system, characterized in that: include: A first bracket (1), a material storage bin (2) is installed at the top of the first bracket (1), a discharge pipe is fixedly connected to the bottom of the material storage bin (2), a control valve is provided on the outer wall of the discharge pipe, a second bracket (3) is installed on the inner side of the first bracket (1), a weighing bin (4) is installed at the top of the second bracket (3), and a first conveyor (5) is installed below the weighing bin (4); A single-barrel elevator (6), the single-barrel elevator (6) being arranged on the other side of the first conveyor (5), a third bracket (7) being installed on one side of the single-barrel elevator (6), a double-cone mixer (8) being installed on the top of the third bracket (7), a discharge bin being fixedly arranged on the inner wall of the top of the third bracket (7), and a second conveyor (9) being installed below the discharge bin; A die-casting machine (10), wherein the die-casting machine (10) is arranged on one side of the second conveyor (9), and a pressing die is installed inside the die-casting machine (10); A vibrating feeding mechanism, which is arranged at the bottom end of the storage bin (2) and is used for vibrating feeding; Two auxiliary feeding mechanisms are respectively arranged at one end of the first conveyor (5) and the second conveyor (9) for auxiliary feeding.
2. A titanium sponge weighing, mixing and pressing system according to claim 1, characterized in that: The vibrating feeding mechanism comprises a plurality of fixed blocks (12), the plurality of fixed blocks (12) are fixedly arranged at the bottom end of the material storage bin (2), a steel wire rope (13) is fixedly arranged at the bottom of the plurality of fixed blocks (12), a same material receiving box (14) is fixedly arranged at the bottom end of the plurality of steel wire ropes (13), a material discharge port (15) is opened at one side of the material receiving box (14), and a vibrator (16) is fixedly arranged on the outer wall of one side of the material receiving box (14).
3. A titanium sponge weighing, mixing and pressing system according to claim 2, characterized in that: The auxiliary feeding mechanism comprises a fourth bracket (17), the fourth bracket (17) is installed on one side of the first conveyor (5), the top end of the fourth bracket (17) is slidably connected to a material guide plate (18) via a guide rail, an electric push rod (19) is fixedly provided on the inner wall of the top of the fourth bracket (17), and the output shaft of the electric push rod (19) is fixed to the material guide plate (18).
4. A titanium sponge weighing, mixing and pressing system according to claim 3, characterized in that: The pressing die comprises a first die (20), an inner cavity (21) is provided in the first die (20), two symmetrically arranged second dies (22) are slidably connected in the inner cavity (21), hydraulic cylinders (23) are fixedly provided on the inner walls on both sides of the inner cavity (21), and the hydraulic rod of the hydraulic cylinder (23) is fixed to the second die (22).
5. A titanium sponge weighing, mixing and pressing system according to claim 4, characterized in that: Two symmetrically arranged bottom plates (24) are fixedly provided at the bottom of the first mold (20), and a plurality of feeding shafts (25) are rotatably connected between the bottom plates (24).
6. A titanium sponge weighing, mixing and pressing system according to claim 5, characterized in that: A ladder (11) is fixedly provided on one side of the first bracket (1) and the third bracket (7), and a guardrail is fixedly provided on the top of the first bracket (1) and the third bracket (7).