Steel lining pipeline welding device with adjustable welding angle

By designing an adjustment welding device including a stepper motor, telescopic connecting pipe and inner magnetic sliding block, the problem that the existing steel lined pipe welding device cannot adjust the welding angle is solved, and the adjustability and adaptability of the welding angle is improved.

CN223012242UActive Publication Date: 2025-06-24SHENYANG JULI ANTICORROSION EQUIP MFG CO LTD
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Patent Information

Application Number
CN202421389670.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-06-24
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The existing steel-lined pipe welding device cannot adjust the welding angle, resulting in the welding head that can only be vertically downward, poor adaptability and poor use effect.

Method used

An adjustment and welding device including a vertical frame, a welding box, a telescopic connection pipe, a stepper motor, a connecting shaft, a limit arc plate, a welding gun and an internal magnetic sliding block is designed. The connecting shaft is driven to rotate through the stepper motor, and the telescopic connection pipe is swung in an arc, which drives the welding gun to make an arc swing and adjusts the orientation of the welding gun.

Benefits of technology

The adjustability of welding angle is achieved. The welding head is no longer limited to a single vertical downward direction. It can be repaired, with strong adaptability and improved welding effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel lining pipeline welding devices, and discloses a welding-angle-adjustable steel lining pipeline welding device which comprises a machining table, an adjusting welding device is arranged at the top of the machining table, and a pipeline containing device is arranged at the top of the machining table. And the adjusting welding device comprises a vertical frame, a welding box, a telescopic connecting pipe, a stepping motor, a connecting shaft rod, a limiting arc plate, a welding gun and an inner magnetic attraction sliding block, and the vertical frame is fixedly connected to the center of the top of the machining table. According to the steel lining pipeline welding device with the adjustable welding angle, the welding adjusting device is arranged, a stepping motor is started to drive a connecting shaft rod to rotate, a telescopic connecting pipe swings in an arc mode to drive a welding gun at the bottom end to swing in an arc mode, the orientation of the bottom end of the welding gun can be adjusted, and therefore the device can be provided with an assembly for adjusting the welding angle; and the welding head is not singly and vertically downwards adjustable, repair welding treatment can be carried out, and the adaptability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel-lined pipe welding devices, and specifically relates to a steel-lined pipe welding device with adjustable welding angles. Background Technique

[0002] Steel-lined tetrafluoroethylene pipes are widely used as conveying equipment for strongly corrosive media such as nitric acid, sulfuric acid, hydrofluoric acid, phosgene, chlorine, aqua regia, mixed acids, bromides and other organic solvents. During the production process of steel-lined tetrafluoroethylene pipes, welding equipment is required to weld the steel-lined tetrafluoroethylene pipes and flange plates.

[0003] The prior art discloses a steel-lined tetrafluoroethylene pipe welding device with the publication number: CN114227129A, which includes a device bottom plate. An activity placement plate is installed above the right side of the device bottom plate, and a fixed placement plate is arranged on the left side of the activity placement plate. A welding chamber is arranged on the left side of the fixed placement plate, and a flange mounting plate is installed on the left side of the welding chamber. Sliding grooves are provided at the connection parts of the flange mounting plate and the activity placement plate with the device bottom plate, and sliding blocks are arranged inside the sliding grooves. The sliding blocks are fixedly connected to the flange mounting plate and the activity placement plate respectively; rolling grooves are opened inside the fixed placement plate and the activity placement plate, and rolling balls are installed inside the rolling grooves. In this steel-lined tetrafluoroethylene pipe welding device, the fixed placement plate and the activity placement plate can support the steel-lined tetrafluoroethylene pipe, and the activity placement plate can slide on the device bottom plate, so as to be freely adjusted according to steel-lined tetrafluoroethylene pipes of different lengths, which is convenient to use.

[0004] The above-mentioned steel-lined pipe welding device can move outward under the push of a telescopic cylinder through the arranged clamping plate, so as to clamp the flange plate, which is convenient for welding the steel-lined tetrafluoroethylene pipe and the flange plate; the rolling balls can rotate inside the rolling grooves, reducing friction and then driving the steel-lined tetrafluoroethylene pipe to rotate, which is convenient for welding the steel-lined tetrafluoroethylene pipe and plays a role in stabilizing the welding process. However, the above-mentioned steel-lined pipe welding device does not set up components for adjusting the welding angle during the welding process, and the welding head can only be vertically downward and cannot be adjusted, with poor adaptability and poor use effect, so it needs to be improved. Content of the Utility Model

[0005] The purpose of the utility model is to provide a steel-lined pipe welding device with adjustable welding angles to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A steel-lined pipe welding device with adjustable welding angles, which includes a processing table. An adjustable welding device is arranged on the top of the processing table, and a pipe placement device is arranged on the top of the processing table.

[0007] The described adjustment welding device includes a vertical frame, a welding box, a telescopic connecting pipe, a stepping motor, a connecting shaft rod, a limiting arc plate, a welding gun, and an inner magnetic attraction sliding block. The vertical frame is fixedly connected to the center of the top of the processing table. The welding box is fixedly connected to the inside of the vertical frame. The telescopic connecting pipe is fixedly connected to the bottom of the welding box. The telescopic connecting pipe penetrates through the inside of the vertical frame. The connecting shaft rod is fixedly connected to the output end of the stepping motor. The connecting shaft rod is fixedly connected to the side of the telescopic connecting pipe. The inner magnetic attraction sliding block is fixedly connected to the right side of the telescopic connecting pipe. A chute is provided inside the vertical frame. The welding gun is fixedly connected to the bottom of the telescopic connecting pipe.

[0008] Preferably, the pipe placement device includes a placement rack, a limiting ring rack, an annular air pipe, a connecting box body, an air pump, and an inner shunt adsorption air pipe. The limiting ring rack is fixedly connected to the inner circle of the placement rack. The connecting box body is fixedly connected to the top of the limiting ring rack. The air pump is fixedly connected to the top of the connecting box body. The annular air pipe penetrates through the inside of the connecting box body and extends to be connected to the bottom of the air pump.

[0009] Preferably, the limiting arc plate is fixedly connected to the inside of the vertical frame. The telescopic connecting pipe is slidably connected to the inside of the limiting arc plate.

[0010] Preferably, the inner magnetic attraction sliding block is slidably connected to the inside of the vertical frame. The inner magnetic attraction sliding block is magnetically connected to the inner magnetic attraction sliding block.

[0011] Preferably, the inner shunt adsorption air pipe penetrates through the inside of the limiting ring rack and is connected to the inner circle of the annular air pipe. The bottom end of the steel-lined pipe contacts the lower half of the inner shunt adsorption air pipe. After starting the air pump inside the connecting box body, the air pump can generate negative pressure suction after starting, which helps to adsorb and fix the inserted steel-lined pipe inside, playing a role of adsorption and fixation. And the multiple inner shunt adsorption air pipes are annularly and equidistantly distributed, which can ensure the adsorption strength and prevent the pipe from slipping and rotating to affect the welding process after the pipe position is determined.

[0012] Preferably, the placement rack is fixedly connected to the top of the processing table. The mutually adjacent sides of the placement racks are connected to the side of the vertical frame.

[0013] Preferably, a bearing plate is connected to the side of the vertical frame. The stepping motor is fixedly connected to the bottom of the bearing plate. The bearing plate plays a role of supporting and placing the stepping motor, preventing the stepping motor from being suspended and unable to be used normally.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] The steel-lined pipe welding device with adjustable welding angle is provided with an adjusting welding device. When the stepping motor is started, it drives the connecting shaft rod to rotate, and the telescopic connecting pipe swings in an arc, driving the welding gun at the bottom to swing in an arc, so that the orientation of the bottom of the welding gun can be adjusted. This enables the device to be equipped with components for adjusting the welding angle. The welding head is not only vertically downward but can be adjusted, allowing for repair welding, with strong adaptability.

[0016] The steel-lined pipe welding device with adjustable welding angle is provided with a pipe placing device. Push the steel-lined pipe to slide towards the direction close to the vertical frame. Keep pushing until the two pipes come into contact and are located inside the vertical frame. Then, the air pump inside the connecting box body can be started. After starting, the air pump can generate negative pressure suction to help adsorb and fix the inserted steel-lined pipe inside, preventing its slight slippage and rotation during welding from affecting the comprehensiveness of welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic perspective side view structure diagram of the whole of the present utility model;

[0018] Figure 2 is the present utility model Figure 1 an enlarged structure diagram at A in;

[0019] Figure 3 is a schematic perspective front view structure diagram of the whole of the present utility model;

[0020] Figure 4 is the present utility model Figure 3 an enlarged structure diagram at B in.

[0021] In the figure: 1, processing table; 2, adjusting welding device; 201, vertical frame; 202, welding box; 203, telescopic connecting pipe; 204, stepping motor; 205, connecting shaft rod; 206, limiting arc plate; 207, welding gun; 208, inner magnetic adsorption sliding block; 3, pipe placing device; 301, placing rack; 302, limiting ring rack; 303, annular air pipe; 304, connecting box body; 305, air pump; 306, inner shunt adsorption air pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figures 1-4 , the present utility model provides the following technical solutions:

[0024] A steel-lined pipe welding device with adjustable welding angle, including a processing table 1, an adjusting welding device 2 is arranged on the top of the processing table 1, and a pipe placing device 3 is arranged on the top of the processing table 1.

[0025] The adjusting welding device 2 includes a vertical frame 201, a welding box 202, a telescopic connecting pipe 203, a stepping motor 204, a connecting shaft rod 205, a limiting arc plate 206, a welding gun 207 and an inner magnetic attraction sliding block 208. The vertical frame 201 is fixedly connected to the center of the top of the processing table 1. The welding box 202 is fixedly connected to the inside of the vertical frame 201. The telescopic connecting pipe 203 is fixedly connected to the bottom of the welding box 202. The telescopic connecting pipe 203 penetrates through the inside of the vertical frame 201. The connecting shaft rod 205 is fixedly connected to the output end of the stepping motor 204. The connecting shaft rod 205 is fixedly connected to the side of the telescopic connecting pipe 203. The inner magnetic attraction sliding block 208 is fixedly connected to the right side of the telescopic connecting pipe 203. A sliding groove is opened inside the vertical frame 201. The welding gun 207 is fixedly connected to the bottom of the telescopic connecting pipe 203. A bearing plate is connected to the side of the vertical frame 201. The stepping motor 204 is fixedly connected to the bottom of the bearing plate. The bearing plate serves to support and place the stepping motor 204, preventing the stepping motor 204 from being suspended and unable to be used normally. The limiting arc plate 206 is fixedly connected to the inside of the vertical frame 201. The telescopic connecting pipe 203 is slidably connected to the inside of the limiting arc plate 206. The inner magnetic attraction sliding block 208 is slidably connected to the inside of the vertical frame 201. The inner magnetic attraction sliding block 208 is magnetically connected to the inner magnetic attraction sliding block 208.

[0026] The pipe placing device 3 includes a placing frame 301, a limiting ring frame 302, an annular air pipe 303, a connecting box body 304, an air pump 305 and an inner shunt adsorption air pipe 306. The limiting ring frame 302 is fixedly connected to the inner ring of the placing frame 301. The connecting box body 304 is fixedly connected to the top of the limiting ring frame 302. The air pump 305 is fixedly connected to the top of the connecting box body 304. The annular air pipe 303 penetrates through the inside of the connecting box body 304 and extends to be connected to the bottom of the air pump 305. The inner shunt adsorption air pipe 306 penetrates through the inside of the limiting ring frame 302 and is connected to the inner ring of the annular air pipe 303. The bottom end of the steel-lined pipe contacts the inner shunt adsorption air pipe 306 of the lower half circle. Starting the air pump 305 inside the connecting box body 304, the air pump 305 can generate negative pressure suction after starting, helping to adsorb and fix the inserted steel-lined pipe inside, playing a role of adsorption and fixation. And the multiple inner shunt adsorption air pipes 306 are annularly and equidistantly distributed, which can ensure the adsorption strength and prevent the pipe from slipping and rotating to affect the welding process after the pipe position is determined. The placing frame 301 is fixedly connected to the top of the processing table 1. The mutually close sides of the placing frames 301 are connected to the side of the vertical frame 201.

[0027] In use, insert the steel-lined pipe to be welded into the inner ring of the limit ring frame 302 and contact the inner shunt adsorption air pipe 306 provided in the inner ring of the limit ring frame 302. When contacting, the bottom end contacts the inner shunt adsorption air pipe 306 in the lower half circle. Then, the steel-lined pipe can be pushed to slide in the direction close to the vertical frame 201, and continue to push until the two pipes contact and are located inside the vertical frame 201. Then, the air pump 305 inside the connection box body 304 can be started. After starting, the air pump 305 can generate negative pressure suction to help adsorb and fix the inserted steel-lined pipe inside, avoiding slight slippage and rotation during the welding process, which may affect the comprehensiveness of welding. After the pipe is fixed and placed, the welding process can be started. During welding, the welding box 202 and the welding gun 207 provided at the bottom can be used for secondary welding treatment. And during welding, the angle of the welding gun can be adjusted to perform repair welding operations when the welding is not comprehensive. When adjusting the angle, the stepping motor 204 can be started to drive the connecting shaft rod 205 to rotate, and then the telescopic connecting pipe 203 is stretched. And the inner magnetic adsorption sliding block 208 will slide in the groove provided inside the vertical frame 201, and the inner magnetic adsorption sliding block 208 is magnetically connected to the vertical frame 201 to prevent separation. The arc swing of the telescopic connecting pipe 203 drives the welding gun 207 at the bottom to make an arc swing, which can adjust the orientation of the bottom end of the welding gun 207, so that the device can be provided with a component for adjusting the welding angle. The welding component is no longer single and vertically downward and can be adjusted, and repair welding treatment can be carried out, with strong adaptability.

[0028] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to the embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steel-lined pipe welding device with adjustable welding angle, comprising a processing table (1), characterized in that: The top of the processing table (1) is provided with an adjusting welding device (2), and the top of the processing table (1) is provided with a pipeline placing device (3); The adjustable welding device (2) comprises a stand (201), a welding box (202), a telescopic connecting pipe (203), a stepping motor (204), a connecting shaft (205), a limiting arc plate (206), a welding gun (207) and an inner magnetic sliding block (208), wherein the stand (201) is fixedly connected to the top center of the processing table (1), the welding box (202) is fixedly connected to the inside of the stand (201), and the telescopic connecting pipe (203) is fixedly connected to the welding box (202). ), the telescopic connecting tube (203) passes through the interior of the stand (201), the connecting shaft (205) is fixedly connected to the output end of the stepper motor (204), the connecting shaft (205) is fixedly connected to the side of the telescopic connecting tube (203), the inner magnetic sliding block (208) is fixedly connected to the right side of the telescopic connecting tube (203), a sliding groove is provided inside the stand (201), and the welding gun (207) is fixedly connected to the bottom of the telescopic connecting tube (203).

2. A steel-lined pipeline welding device with adjustable welding angle according to claim 1, characterized in that: The pipeline placement device (3) comprises a placement frame (301), a limiting ring frame (302), an annular air pipe (303), a connecting box body (304), an air pump (305) and an inner flow adsorption air pipe (306); the limiting ring frame (302) is fixedly connected to the inner ring of the placement frame (301); the connecting box body (304) is fixedly connected to the top of the limiting ring frame (302); the air pump (305) is fixedly connected to the top of the connecting box body (304); and the annular air pipe (303) passes through the interior of the connecting box body (304) and extends to be connected to the bottom of the air pump (305).

3. The steel-lined pipeline welding device with adjustable welding angle according to claim 1 is characterized in that: The limiting arc plate (206) is fixedly connected to the interior of the stand (201), and the telescopic connecting tube (203) is slidably connected to the interior of the limiting arc plate (206).

4. The welding device for steel-lined pipes with adjustable welding angle according to claim 1, characterized in that: The inner magnetic attraction sliding block (208) is slidably connected to the interior of the stand (201), and the inner magnetic attraction sliding block (208) is magnetically connected to the inner magnetic attraction sliding block (208).

5. The welding device for steel-lined pipes with adjustable welding angle according to claim 2, characterized in that: The inner split-flow adsorption air pipe (306) penetrates the interior of the limiting ring frame (302) and is connected to the inner ring of the annular air pipe (303).

6. The welding device for steel-lined pipes with adjustable welding angle according to claim 2, characterized in that: The placement rack (301) is fixedly connected to the top of the processing table (1), and the side of the placement rack (301) close to each other is connected to the side of the stand (201).

7. The welding device for steel-lined pipes with adjustable welding angle according to claim 1, characterized in that: A side surface of the stand (201) is connected to a bearing plate, and the stepping motor (204) is fixedly connected to the bottom of the bearing plate.

Citation Information

Patent Citations

  • Steel lining polytetrafluoroethylene pipeline welding device

    CN114227129A