Cleaning device for fiber passing roller and fiber material production equipment
By designing a fiber-over-roll cleaning device including a cutting knife and a wire-receiving assembly, the uneven development problem caused by fiber wrapping in fiber material production is solved, efficient and safe fiber cleaning is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422235691.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-11
AI Technical Summary
During the fiber material production process, glass fiber bundles are easily wrapped around the roller during the deployment process, resulting in uneven deployment or breakage. The existing methods mainly rely on manual cutting and cleaning, which are inefficient and have safety risks.
A fiber-over-roll cleaning device is designed, including a fixing frame, a cutter and a wire-receiving assembly. The cutter moves along the axial direction of the fiber through the roller to cut the wound fibers, and the rubber roller absorbs and collects the cut fibers, thereby achieving efficient cleaning of impurities on the fiber through the roller.
Through this cleaning device, impurity fibers on the fibers through the rollers can be efficiently cleaned, production efficiency is improved, safety risks of manual operation are reduced, and the processing environment is kept clean.
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Figure CN223013294U_ABST
Abstract
Description
Technical Field
[0001] The utility model generally relates to the technical field of fiber material production, and more specifically relates to a fiber roller cleaning device and fiber material production equipment. Background Art
[0002] At present, there are various methods for preparing continuous fiber reinforced thermoplastic unidirectional prepreg tapes, including melt impregnation, solution impregnation, powder impregnation, fiber blending, in-situ polymerization impregnation, fiber-film hot pressing, etc. Among them, melt impregnation is the most widely used and most industrially realized manufacturing method. This process mainly involves the glass fiber drawn out from the yarn spreading system, which comes into contact with the high-temperature thermoplastic resin extruded from the impregnation die head device, and then undergoes heating impregnation, pressurization, cooling, slitting, winding and other process processes to compound the fiber and resin into a thermoplastic prepreg unidirectional tape with a certain thickness and smooth surface.
[0003] In this process, whether the glass fiber can be evenly and stably unfolded is an important factor affecting the quality of the thermoplastic prepreg unidirectional tape. Since the glass fiber raw yarn used is composed of hundreds or even thousands of monofilaments, the diameter of the monofilament is several microns to more than twenty microns. Due to the presence of waste silk in the glass fiber bundle and the high specific surface energy of the monofilament, these monofilaments are easily entangled on the roller during the unfolding process, causing the glass fiber bundle to unfold unevenly or even break, so tools are needed to clean the entangled glass fiber. Generally, when glass fiber entanglement occurs, it is mainly through workers cutting it off section by section with sharp tools such as blades, and then cleaning the glass fiber by hand, which is not only time-consuming and labor-intensive, inefficient, but also poses a safety hazard. Utility Model Content
[0004] A series of simplified concepts are introduced in the utility model content section, which will be further described in detail in the detailed implementation section. The utility model content section of the utility model does not mean to attempt to define the key features and essential technical features of the technical solution claimed for protection, nor does it mean to attempt to determine the scope of protection of the technical solution claimed for protection.
[0005] In order to at least partially solve the above problems, the first aspect of the present invention provides a cleaning device for a fiber roller, the cleaning device comprising:
[0006] Fixed frame;
[0007] a cutter, the cutter being movably disposed relative to the fixed frame along a first direction parallel to the axial direction of the fiber passing roller, the cutter being used to abut against the fiber passing roller; and
[0008] Take-up assembly, the take-up assembly includes a rubber roller, the rubber roller is rotatably arranged relative to the fixed frame around a first rotation axis parallel to the first direction, and the rubber roller is used to abut against the fiber roller.
[0009] According to the cleaning device of the fiber roller of the first aspect of the present invention, when the cutter moves along the first direction, it can cut the fibers wound on the fiber roller, and then the rubber roller adsorbs and collects the fibers on the fiber roller, so as to realize the cleaning of the impurity fibers on the fiber roller, with high cleaning efficiency, no need for manual cleaning, and high safety.
[0010] Optionally, the cleaning device further includes a reciprocating drive assembly, the reciprocating drive assembly is arranged on the fixed frame and connected to the cutter to make the cutter reciprocate along the first direction.
[0011] Optionally, the reciprocating drive assembly includes:
[0012] A moving block, the moving block is connected to the cutter;
[0013] A driving member, the driving member is arranged on the fixed frame; and
[0014] A driving rod, the driving rod is connected to the moving block along the first direction and connected to the driving member, and the driving rod is configured to be driven by the driving member to drive the moving block to reciprocate along the first direction.
[0015] Optionally, the reciprocating drive assembly further includes a guide rod, the guide rod is fixed to the fixed frame and penetrates through the moving block along the first direction; the driving rod is configured as a reciprocating lead screw and penetrates through the moving block, and the driving member is configured as a motor.
[0016] Optionally, the driving rod is fixed to the moving block, and the driving member is configured as a linear drive element.
[0017] Optionally, the fixed frame includes:
[0018] A first frame body, the first frame body is connected to the reciprocating drive assembly;
[0019] A second frame body, along a second direction perpendicular to the first direction, the second frame body is fixed relative to the fiber roller; and
[0020] An elastic member, the elastic member is arranged between the first frame body and the second frame body, and the elastic member is configured to apply an elastic force towards the fiber roller to the first frame body along the second direction.
[0021] Optionally, along the second direction, the first frame is movably connected to the second frame between an avoidance position and a working position; the cutter on the first frame located at the avoidance position is spaced apart from the fiber passing roller, and the cutter on the first frame located at the working position abuts against the fiber passing roller;
[0022] The fixing frame further includes a first fastener, which is respectively connected to the first frame and the second frame, and is used to fix the first frame located at the avoidance position relative to the second frame.
[0023] Optionally, the first frame and the second frame are connected through penetration along the second direction, and the elastic member is disposed inside the first frame and / or the second frame.
[0024] Optionally, the wire winding assembly further includes a rotating frame, which is rotatably connected to the fixing frame around a second rotation axis parallel to the first direction and is disposed above the fiber passing roller, and the rubber roller is rotatably connected to the rotating frame around the first rotation axis.
[0025] A second aspect of the present utility model provides a fiber material production device, including a fiber passing roller and a cleaning device for the fiber passing roller as described above.
[0026] The fiber material production device according to the second aspect of the present utility model can efficiently clean the impurity fibers on the fiber passing roller and has high safety. Description of the Drawings
[0027] The following drawings of the embodiments of the present utility model are hereby taken as a part of the present utility model for understanding the present utility model. The embodiments and descriptions thereof of the present utility model are shown in the drawings to explain the principles of the present utility model. In the drawings,
[0028] Figure 1 is a three-dimensional schematic diagram of a cleaning device for a fiber passing roller according to a preferred embodiment of the present utility model;
[0029] Figure 2 is Figure 1 the enlarged view at B in
[0030] Explanation of Reference Numerals
[0031] 100: Fiber 110: Fiber passing roller
[0032] 120: Fixing frame 121: First frame
[0033] 122: Second frame 123: First fastener
[0034] 124: Second fastener 125: Base
[0035] 126: Sleeve groove 127: Elastic member
[0036] 130: Cutting tool 140: Wire take-up assembly
[0037] 141: Rubber roller 142: Rotating frame
[0038] 150: Reciprocating drive assembly 151: Moving block
[0039] 152: Driving member 153: Driving rod
[0040] 154: Guide rod AX1: First rotation axis
[0041] AX2: Second rotation axis AX3: Third rotation axis
[0042] D1: First direction D2: Second direction Detailed implementation manners
[0043] In the following description, a large number of specific details are given to provide a more thorough understanding of the present utility model. However, it is obvious to those skilled in the art that the embodiments of the present utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the embodiments of the present utility model, some technical features known to the public are not described.
[0044] In this article, ordinal numbers such as "first" and "second" cited in the present utility model are only identifiers and do not have any other meanings, such as a specific order, etc. Moreover, for example, the term "first component" itself does not imply the existence of a "second component", and the term "second component" itself does not imply the existence of a "first component".
[0045] In this article, "upper", "lower", "front", "rear", "left", "right", etc. are only used to represent the relative positional relationship between relevant parts, rather than defining the absolute positions of these relevant parts.
[0046] In this article, "equal", "same", etc. are not strict mathematical and / or geometric restrictions, and also include errors that can be understood by those skilled in the art and are allowed in manufacturing or using, etc.
[0047] Unless otherwise specified, the numerical ranges in this article include not only the entire range within its two endpoints, but also several sub-ranges included therein.
[0048] Figure 1A cleaning device for a fiber over-roller 110 is shown. The cleaning device includes a fixing frame 120, a cutting knife 130, and a wire winding assembly 140. The cutting knife 130 is movably arranged relative to the fixing frame 120 in a first direction D1 parallel to the axial direction of the fiber over-roller 110, and the cutting knife 130 is used to abut against the fiber over-roller 110. The wire winding assembly 140 includes a rubber roller 141, and the rubber roller 141 is rotatably arranged relative to the fixing frame 120 around a first rotation axis AX1 parallel to the first direction D1, and the rubber roller 141 is used to abut against the fiber over-roller 110.
[0049] According to the cleaning device for the fiber over-roller 110 of the present utility model, when the cutting knife 130 moves in the first direction D1, it can cut the fiber 100 wound on the fiber over-roller 110, and then the rubber roller 141 adsorbs and collects the fiber 100 on the fiber over-roller 110, thereby realizing the cleaning of the impurity fiber 100 on the fiber over-roller 110. The cleaning efficiency is high, and there is no need for manual cleaning, and the safety is high.
[0050] As Figure 1 can be seen, the fiber 100 in normal production bypasses the fiber over-roller 110 from below the fiber over-roller 110, and the fiber over-roller 110 can rotate along a third rotation axis AX3, so as to guide and convey the bypassed fiber 100. And the cutting knife 130 is arranged above the fiber over-roller 110, so that the cutting knife 130 can be prevented from cutting the fiber 100 in normal production.
[0051] Optionally, referring to Figure 1 , the cleaning device further includes a reciprocating driving assembly 150. The reciprocating driving assembly 150 is arranged on the fixing frame 120 and connected to the cutting knife 130 to make the cutting knife 130 reciprocate in the first direction D1, so that the cutting knife 130 can cut the fiber 100 on the fiber over-roller 110. In addition, by using the reciprocating driving assembly 150 to drive the cutting knife 130, the fiber 100 on the fiber over-roller 110 can be fully cut, preventing the omission of fiber 100 impurities.
[0052] Optionally, referring to Figure 1 , the fixing frame 120 includes a first frame body 121, a second frame body 122, and an elastic member 127 (not shown in the figure). The first frame body 121 is connected to the reciprocating driving assembly 150. Along a second direction D2 perpendicular to the first direction D1, the second frame body 122 is fixed relative to the fiber over-roller 110. The elastic member 127 is arranged between the first frame body 121 and the second frame body 122, and the elastic member 127 is configured to apply an elastic force towards the fiber over-roller 110 to the first frame body 121 along the second direction D2, so that the cutting knife 130 connected to the first frame body 121 through the reciprocating driving assembly 150 has an acting force towards the fiber over-roller 110, so that the cutting knife 130 can effectively cut the impurity fiber 100 on the fiber over-roller 110 and improve the cutting success rate of the cutting knife 130.
[0053] Further, referring to Figure 1 , along the second direction D2 (i.e., the vertical direction), the first frame 121 is movably connected to the second frame 122 between the avoidance position and the working position. The cutter 130 on the first frame 121 at the avoidance position is spaced apart from the fiber roller 110. As Figure 1 shown, the cutter 130 on the first frame 121 at the working position abuts against the fiber roller 110. The fixing frame 120 further includes a first fastener 123, and the first fastener 123 is respectively connected to the first frame 121 and the second frame 122, and is used to fix the first frame 121 at the avoidance position relative to the second frame 122. Then, after the second frame 122 is installed, the first fastener 123 can be removed to release the first frame 121, so that the cutter 130 can abut against the fiber roller 110 to more effectively cut the fiber 100.
[0054] Specifically, the first fastener 123 passes through the second frame 122. The first frame 121 is provided with two fastening holes at intervals along the second direction D2 corresponding to the avoidance position and the working position. When the first frame 121 is movably connected to the second frame 122 between the avoidance position and the working position, the first fastener 123 is threadedly connected to the corresponding two fastening holes to fix the first frame 121 and the second frame 122 together.
[0055] Furthermore, the fixing frame 120 further includes a base 125 and a second fastener 124. The base 125 is arranged at the bottom end of the second frame 122. The second fastener 124 passes through the base 125 and is used to connect the base 125 to structures such as the frame of the fiber material production equipment or the factory building foundation, so as to realize the installation of the fixing frame 120. In the actual installation of the fixing frame 120, first fix the first fixing frame 120 and the second fixing frame 120 through the first fastener 123. At this time, the elastic member 127 is in the maximum compression state. Then, fix the base 125 through the second fastener 124 so that the cutter 130 abuts against the fiber roller 110. Finally, remove the first fastener 123 so that the cutter 130 has a force towards the fiber roller 110, thereby realizing the installation of the fixing frame 120 and ensuring the cutting effect of the cutter 130 on the fiber 100.
[0056] Optionally, the first frame body 121 and the second frame body 122 are in a sleeve structure. A sleeve groove 126 with an upward opening is provided in the second frame body 122. The bottom end of the first frame body 121 penetrates into the sleeve groove 126, so that the first frame body 121 is connected to the second frame body 122 in a penetrating manner along the second direction D2, and thus the first frame body 121 is movably arranged relative to the second frame body 122. The elastic member 127 is arranged in the sleeve groove 126. The upper end of the elastic member 127 is connected to the bottom end of the first frame body 121, and the lower end of the elastic member 127 is connected to the inner bottom surface of the sleeve groove 126, thereby reducing the interference of the external environment and making the performance of the fixing frame 120 more stable.
[0057] Optionally, the elastic member 127 can be a spring or an elastic element such as a rubber block.
[0058] Optionally, the cleaning device includes two fixing frames 120. The two fixing frames 120 are spaced apart along the first direction D1, and the cleaning roller is arranged between the two fixing frames 120.
[0059] Further, referring to Figure 1 , the reciprocating driving assembly 150 includes a moving block 151, a driving member 152, and a driving rod 153. The moving block 151 is connected to the cutting knife 130. The driving member 152 is arranged on the fixing frame 120. Specifically, the driving member 152 is arranged on the first frame body 121. The driving rod 153 is connected to the moving block 151 along the first direction D1 and is connected to the driving member 152. The driving rod 153 is configured to be driven by the driving member 152 to drive the moving block 151 to reciprocate along the first direction D1, so as to drive the cutting knife 130.
[0060] Optionally, the reciprocating driving assembly 150 further includes a guide rod 154. The guide rod 154 is fixed to the fixing frame 120 and penetrates into the moving block 151 along the first direction D1, so that the moving block 151 can move relative to the fixing frame 120 along the first direction D1. The driving rod 153 is configured as a reciprocating lead screw and penetrates into the moving block 151. The driving rod 153 is threadedly connected to the moving block 151. The driving member 152 is configured as a motor. Therefore, when the driving member 152 drives the driving rod 153 to rotate, the moving block 151 moves along the first direction D1 under the spiral propulsion of the driving rod 153, so that the cutting knife 130 can move along the first direction D1, and the transmission is stable, and the cutting knife 130 can be effectively driven.
[0061] As an alternative solution, the driving rod 153 is fixed to the moving block 151, and the driving member 152 is configured as a linear driving element. For example, the driving member 152 is a hydraulic pipe or an electric push rod. Therefore, when the driving member 152 drives the driving rod 153, it can directly push the moving block 151 to move along the first direction D1, and can also drive the cutting knife 130.
[0062] Optionally, the take-up assembly 140 further includes a rotating frame 142. The rotating frame 142 is rotatably connected to the fixed frame 120 about a second rotation axis AX2 parallel to the first direction D1 and is disposed above the fiber passing roller 110. The rubber roller 141 is rotatably connected to the rotating frame 142 about the first rotation axis AX1. Thus, the rubber roller 141 is pressed against the fiber passing roller 110 under the action of gravity. The electrostatic adsorption effect on the roller surface of the rubber roller 141 can collect the fibers 100 cut and broken on the fiber passing roller 110, eliminating the need for manual collection, ensuring high safety, and preventing the fibers 100 from falling, thus maintaining the cleanliness of the processing environment.
[0063] The present utility model also provides a fiber material production device, including a fiber passing roller 110 and a cleaning device for the fiber passing roller 110 as described above. According to the fiber material production device of the present utility model, impurities on the fiber passing roller 110 can be efficiently cleaned, and the safety is high.
[0064] Unless otherwise defined, the technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the technical field of the present utility model. The terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. Terms such as "arranged" as used herein can mean that one component is directly attached to another component or that one component is attached to another component through an intermediate member. Features described in one embodiment herein can be applied alone or in combination with other features in another embodiment, unless the feature is not applicable or otherwise stated in that other embodiment.
[0065] The present utility model has been described through the above embodiments. However, it should be understood that the above embodiments are only for the purpose of illustration and example, and are not intended to limit the present utility model within the scope of the described embodiments. Those skilled in the art can understand that more variations and modifications can be made according to the teachings of the present utility model, and these variations and modifications all fall within the scope claimed by the present utility model.
Claims
1. A fiber roller cleaning device, characterized in that: The cleaning device comprises: Fixed frame; a cutter, the cutter being movably disposed relative to the fixed frame along a first direction parallel to the axial direction of the fiber passing roller, the cutter being used to abut against the fiber passing roller; and The wire take-up assembly comprises a rubber roller, the rubber roller is rotatably arranged relative to the fixed frame around a first rotation axis parallel to the first direction, and the rubber roller is used to abut against the fiber passing roller.
2. The fiber roller cleaning device according to claim 1, characterized in that: The cleaning device further comprises a reciprocating drive assembly, which is disposed on the fixing frame and connected to the cutter so as to enable the cutter to reciprocate along the first direction.
3. The fiber roller cleaning device according to claim 2, characterized in that: The reciprocating drive assembly comprises: a moving block connected to the cutter; a driving member, the driving member being disposed on the fixing frame; and A driving rod is connected to the moving block along the first direction and is connected to the driving member, and the driving rod is configured to be driven by the driving member to drive the moving block to reciprocate along the first direction.
4. The fiber roller cleaning device according to claim 3, characterized in that: The reciprocating drive assembly further includes a guide rod, which is fixed to the fixed frame and passes through the moving block along the first direction; the drive rod is configured as a reciprocating screw rod and passes through the moving block, and the drive member is configured as a motor.
5. The fiber roller cleaning device according to claim 3, characterized in that: The driving rod is fixed to the moving block, and the driving member is configured as a linear driving element.
6. The fiber roller cleaning device according to claim 2, characterized in that: The fixing frame comprises: a first frame body, the first frame body being connected to the reciprocating drive assembly; A second frame, along a second direction perpendicular to the first direction, the second frame being fixed relative to the fiber roller; and An elastic component is disposed between the first frame and the second frame, and is configured to apply an elastic force toward the fiber passing roller to the first frame along the second direction.
7. The cleaning device for fiber roller according to claim 6, characterized in that: The first frame is movably connected to the second frame between an avoidance position and a working position along the second direction; the cutter on the first frame at the avoidance position is spaced apart from the fiber passing roller, and the cutter on the first frame at the working position abuts against the fiber passing roller; The fixing frame further includes a first fastener, which is connected to the first frame body and the second frame body respectively, and is used to fix the first frame body located at the avoidance position relative to the second frame body.
8. The fiber roller cleaning device according to claim 7, characterized in that: The first frame is connected to the second frame along the second direction, and the elastic member is arranged inside the first frame and / or the second frame.
9. The fiber roller cleaning device according to any one of claims 1 to 8, characterized in that: The wire take-up assembly further comprises a rotating frame, which is rotatably connected to the fixed frame around a second rotating axis parallel to the first direction and arranged above the fiber passing roller, and the rubber roller is rotatably connected to the rotating frame around the first rotating axis.
10. A fiber material production device, characterized in that: A cleaning device comprising a fiber passing roller and the fiber passing roller according to any one of claims 1 to 9.