Bead-spitting automatic bottom sealing machine

By designing an automated bead-spraying back cover machine, using the combination of rack, cake rack, storage barrel, belt, cover plate, mold, base plate and multiple cylinders, the problems of high labor intensity, high production cost and low production efficiency caused by manual participation in the prior art are solved, and an efficient and accurate back cover process is achieved.

CN223013311UActive Publication Date: 2025-06-24LILING SHICHUANGYU INTELLIGENT FIREWORKS MACHINERY CO LTD
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Patent Information

Application Number
CN202422063616.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-06-24
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The existing automatic bead cover machine needs manual participation when used, resulting in high labor intensity, high production cost, low production efficiency, and the accuracy of the back cover cannot be guaranteed, resulting in poor quality of the finished product.

Method used

An automatic bead-spraying back cover machine including a rack, a cake rack, a storage barrel, a belt, a cover plate, a mold, a base plate and multiple cylinders is designed. The back cover process is automatically completed through the cooperation of the inductor and the cylinder.

Benefits of technology

Completely replace manual operation, save labor costs, improve the accuracy and production efficiency of the back cover, and increase the production efficiency of a single hour to 300-400 back covers.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223013311U_ABST
Patent Text Reader

Abstract

The utility model provides a bead spitting automatic bottom sealing machine which comprises a machine frame, and a cake feeding frame is installed on the top of the machine frame and used for conveying cakes. The storage barrel is installed at the front end of the rack, barrel opening paper is stored in the storage barrel, a glue roller is installed on the rack and located on the top of the storage barrel, and the glue roller makes contact with the bottom of a cake; the plurality of belts are horizontally arranged on the rack in sequence; the cover plate is arranged in the middle of the rack and covers the cake when the cake moves to the bottom of the cover plate; the mold is arranged on the side face of the cover plate, and a hopper is installed at the top of the mold and used for adding sealing powder to the bottom. The bottom plate is slidably mounted on the side surface of the mold and is driven by an independently arranged motor; an air cylinder is further mounted on the rack and used for controlling all links when the bottom sealing machine works; the bottom sealing machine can completely replace manual work, labor cost is saved, accuracy and efficiency are remarkably improved, about 200-300 cakes per day and about 40-50 cakes per hour in the prior art are increased to 300-400 cakes per hour, and therefore production efficiency is guaranteed.
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Description

Technical Field

[0001] The utility model relates to a bottom sealing machine, in particular to an automatic bottom sealing machine for pearl beads. Background Art

[0002] At present, when the existing automatic bottom sealing machine for pearl beads is in use, the whole process is carried out manually. In the case of manual participation, there are not only problems of high labor intensity, high production cost and low production efficiency, but also theoretical deviations, which cannot ensure the accuracy of bottom sealing during bottom sealing, resulting in poor quality of the finished products after bottom sealing. Summary of the Utility Model

[0003] The purpose of the embodiment of the utility model is to provide an automatic bottom sealing machine for pearl beads, aiming to solve the problems existing in the above background art.

[0004] The embodiment of the utility model is realized as follows. An automatic bottom sealing machine for pearl beads includes a frame, and further includes:

[0005] A cake feeding frame, which is installed on the top of the frame and used for conveying cakes;

[0006] A storage barrel, which is installed at the front end of the frame. The storage barrel stores barrel mouth paper. A glue roller is also installed on the frame at the top of the storage barrel, and the glue roller contacts the bottom of the cake;

[0007] Belts, multiple belts are provided, and the belts are horizontally arranged on the frame in sequence;

[0008] A cover plate, which is arranged in the middle of the frame and covers the cake when the cake moves to its bottom;

[0009] A mold, which is arranged on the side of the cover plate. A hopper is also installed on the top of the mold for adding sealing powder to the bottom;

[0010] A bottom plate, which is slidably installed on the side of the mold, and the bottom plate is driven by an independently arranged motor;

[0011] Wherein, a cylinder is also installed on the frame, and multiple cylinders are provided for controlling each link when the bottom sealing machine works.

[0012] Preferably, the belts include belt two, belt three and belt one;

[0013] Wherein, belt two, belt three and belt one are horizontally arranged in sequence along the length direction of the frame;

[0014] A main sensor is installed on the frame on the side of belt three, and an auxiliary sensor is also installed on the frame on the side of belt one for sensing the position of the cake.

[0015] Preferably, the cylinder includes a paper cutting cylinder which is arranged between the second belt and the third belt, so as to cut and retract the barrel mouth paper when the main inductor senses the cake.

[0016] Preferably, the cylinder further includes a clamping cylinder which is arranged on the top of the first belt and used to adjust and correct the position of the cake.

[0017] Preferably, the cylinder further includes a vibration cylinder which is arranged on the side of the mold, and an opening cylinder is also installed below the mold to adjust the closing state of the mold hole.

[0018] Preferably, the cylinder further includes a fixing cylinder, the working end of which is connected to the cover plate and adjusts the height of the cover plate under working conditions.

[0019] An automatic bottom-sealing machine for ejecting beads provided by an embodiment of the present invention can completely replace manual labor, not only saving labor costs, but also significantly improving accuracy and efficiency. Currently, about 200 - 300 cakes can be produced in a day, about 40 - 50 cakes per hour, and this equipment can increase to 300 - 400 cakes per hour, thus ensuring production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a three-dimensional structure diagram of an automatic bottom-sealing machine for ejecting beads provided by an embodiment of the present invention;

[0021] Figure 2 is a front view of an automatic bottom-sealing machine for ejecting beads provided by an embodiment of the present invention;

[0022] In the drawings: 1 - storage barrel; 2 - glue roller; 3 - paper cutting cylinder; 4 - clamping cylinder; 5 - cover plate; 6 - mold; 7 - hopper; 8 - first belt; 9 - second belt; 10 - third belt; 11 - vibration cylinder; 12 - bottom plate; 13 - fixing cylinder; 14 - cake inlet rack. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.

[0024] The following describes the specific implementation of the present invention in detail with reference to specific embodiments.

[0025] As Figures 1 to 2As shown in the figure, it is a structural diagram of an automatic bottom-sealing machine for pearl spitting provided by an embodiment of the present utility model, which includes a frame, a cake feeding frame 14, a storage barrel 1, belts, a cover plate 5, a mold 6, and a bottom plate 12. The cake feeding frame 14 is installed on the top of the frame for conveying cakes. The storage barrel 1 is installed at the front end of the frame, and barrel mouth paper is stored in the storage barrel 1. A glue roller 2 is also installed on the frame at the top of the storage barrel 1, and the glue roller 2 contacts the bottom of the cake. Multiple belts are provided, and the belts are arranged horizontally on the frame in sequence. The cover plate 5 is arranged in the middle of the frame and covers the cake when it moves to its bottom. The mold 6 is arranged on the side of the cover plate 5, and a hopper 7 is installed on the top of the mold 6 for adding sealing powder to the bottom. The bottom plate 12 is slidably installed on the side of the mold 6, and the bottom plate 12 is driven by an independently arranged motor.

[0026] An automatic bottom-sealing machine for pearl spitting provided by this application can completely replace manual labor, not only saving labor costs, but also significantly improving accuracy and efficiency. Currently, it is about 200 - 300 cakes per day and about 40 - 50 cakes per hour. This device can increase to 300 - 400 cakes per hour, thus ensuring production efficiency.

[0027] In an example of the present utility model, cylinders are also installed on the frame. Multiple cylinders are provided to control each link when the bottom-sealing machine is working. For example, the cylinder includes a paper-cutting cylinder 3, which is arranged between the second belt 9 and the third belt 10, so that when the main sensor senses the cake, the barrel mouth paper can be cut and retracted. The cylinder also includes a clamping cylinder 4, which is arranged on the top of the first belt 8 for adjusting and aligning the position of the cake. The cylinder also includes a vibration cylinder 11, which is arranged on the side of the mold 6. An opening cylinder is also installed below the mold 6 for adjusting the closing state of the mold hole. The cylinder also includes a fixing cylinder 13, and the working end of the fixing cylinder 13 is connected to the cover plate 5 and adjusts the height of the cover plate 5 under working conditions.

[0028] As Figure 1 shown, as a preferred embodiment of the present utility model, the belts include the second belt 9, the third belt 10, and the first belt 8;

[0029] Among them, the second belt 9, the third belt 10, and the first belt 8 are arranged horizontally in sequence along the length direction of the frame.

[0030] In an example of the present utility model, a main sensor is installed on the side of the frame at the third belt 10, and an auxiliary sensor is also installed on the side of the frame at the first belt 8 for sensing the position of the cake and controlling the working states of the first belt 8 and the third belt 10.

[0031] In summary, when the device is started, the sealing powder is fed into the hopper 7, and the vibration cylinder 11 is started to ensure that the sealing powder in the mold 6 is in place. When the cake is conveyed to the glue roller 2 through the cake feeding frame 14, the bottom of the cake can be fully covered with glue. In addition, the two sides of the cake can also be brushed with glue by the independently arranged glue brushes. Before the cake arrives, the barrel mouth paper in the storage barrel 1 has been placed on the second belt 9. When the cake is conveyed to the second belt 9, the bottom of the cake adheres to the barrel mouth paper and is conveyed to the third belt 10 together. When the main sensor senses the cake, the second belt 9 and the third belt 10 stop moving. The paper cutting cylinder 3 extends to cut the barrel mouth paper and then retracts. The third belt 10 starts to convey the cake to the first belt 8. When the auxiliary sensor senses the cake, the first belt 8 stops moving. The clamping cylinder 4 is started to clamp the cake correctly. The fixed cylinder 13 pushes the cover plate 5 downwards from above to cover the cake. The bottom plate 12 is driven forward by the motor arranged at the bottom to directly above the cover plate 5. The door opening cylinder opens the door to let the sealing powder in the hole fall into the cake below. At the same time, the vibration cylinder 11 is started again to shake the sealing powder that has not fallen in the mold hole into the cake. After the steps are completed, the door is closed and the vibration cylinder 11 stops. The bottom plate 12 is then driven by the motor to retreat to the position of the hopper 7, and the vibration cylinder 11 is started again to ensure that the sealing powder in the mold 6 is in place. At the same time, the cover plate 5 rises, the clamping cylinder 4 opens and the first belt 8 starts. When the cake is conveyed to the tail of the first belt 8, under the vibration of the vibrator installed at the tail of the first belt 8, it is ensured that the sealing powder inside the cake slides down to the bottom, and the cake is taken back by the worker when it arrives.

[0032] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes within the meaning and scope of the equivalent elements of the claims in the present invention.

[0033] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An automatic bead-dispensing bottom sealing machine, comprising a frame, characterized in that: Also includes: A cake feeding rack, which is installed on the top of the frame and is used to convey cakes; A storage bucket, the storage bucket is installed at the front end of the frame, the tube paper is stored in the storage bucket, and a glue roller is also installed on the frame at the top of the storage bucket, and the glue roller is in contact with the bottom of the cake; A belt, wherein a plurality of belts are provided and the belts are sequentially and horizontally arranged on the frame; A cover plate, which is arranged in the middle of the frame and covers the cake when it moves to its bottom; A mold, which is arranged on the side of the cover plate, and a hopper is also installed on the top of the mold for adding sealing powder to the bottom; A bottom plate, the bottom plate is slidably mounted on the side of the mold, and the bottom plate is driven by an independently arranged motor; Among them, a cylinder is also installed on the frame, and a plurality of cylinders are provided for controlling various links of the bottom sealing machine during operation.

2. The automatic bottom sealing machine according to claim 1, characterized in that: The belts include belt 2, belt 3 and belt 1; Wherein, the belt 2, belt 3 and belt 1 are arranged horizontally in sequence along the length direction of the frame; A main sensor is installed on the side of belt three on the frame, and an auxiliary sensor is also installed on the side of belt one on the frame for sensing the position of the pancake.

3. The automatic bottom sealing machine for discharging beads according to claim 1, characterized in that: The cylinder comprises a paper cutting cylinder, and the paper cutting cylinder is arranged between the second belt and the third belt, so as to cut off and retract the paper at the tube mouth when the main sensor senses the cake.

4. The automatic bottom sealing machine for discharging beads according to claim 2, characterized in that: The cylinder also includes a clamping cylinder, which is arranged on the top of the belt and is used to adjust the position of the pancake.

5. The automatic bead-dispensing bottom sealing machine according to claim 1, characterized in that: The cylinder also includes a vibration cylinder, which is arranged on the side of the mold. A door opening cylinder is also installed below the mold to adjust the closing state of the mold hole.

6. The automatic bottom sealing machine for discharging beads according to claim 1, characterized in that: The cylinder also includes a fixed cylinder, the working end of which is connected to the cover plate and adjusts the height of the cover plate in the working state.