Premade vegetable raw material shredding device
By designing a pre-made vegetable raw material shredding device, the turntable and motor system can be used to achieve rapid replacement of the cutting disk, which solves the problem of low shredding efficiency in the prior art, and improves the shredding efficiency and raw material feeding accuracy.
Patent Information
- Application Number
- CN202422211342.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The existing pre-made vegetable shredding mechanism needs to manually disassemble and assemble the cutting cutter plate when switching different materials, resulting in a long disassembly and assembly time, which affects the shredding efficiency.
A pre-made vegetable raw material shredding device is designed, including a shredding box, a turntable, a cutting disk and a motor system. The fast replacement and automatic shredding of the cutting disk are achieved through the turntable and motor system.
The rapid replacement of the cutting disk is achieved, which reduces the replacement time and improves the shredding efficiency. The quantity of raw materials is accurately controlled through the conveyor belt and counting sensor, further improving the shredding efficiency.
Smart Images

Figure CN223013365U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of prefabricated vegetable production, in particular to a device for cutting prefabricated vegetable raw materials into filaments. Background Technique
[0002] Prefabricated vegetables refer to foods that have been processed, cooked or treated in advance. Usually, after slicing, dicing, pickling, cooking and other treatments, they are packaged for sale. The production process of prefabricated vegetables can include steps such as washing, peeling, boning, slicing, pickling, stir-frying, cooking, etc., so as to make it more convenient and fast for customers to cook or eat after purchase. The nutritional components of prefabricated vegetables will vary according to specific ingredients and processing methods. Generally speaking, the nutritional components contained in prefabricated vegetables mainly include carbohydrates, proteins, fats, vitamins, minerals and fibers, etc. When producing some prefabricated vegetables, a filament cutting mechanism is required for filament cutting.
[0003] When the existing filament cutting mechanism for prefabricated vegetables cuts different materials into filaments, it is necessary to manually disassemble and replace the cutting tool disc. The time required for disassembly and assembly is relatively long, which affects the filament cutting efficiency of prefabricated vegetables. For this reason, we propose a device for cutting prefabricated vegetable raw materials into filaments. Content of the Utility Model
[0004] The purpose of the utility model is to provide a device for cutting prefabricated vegetable raw materials into filaments, achieving the effect of quickly replacing the cutting disc, so as to solve the problem that when the existing filament cutting mechanism for prefabricated vegetables cuts different materials into filaments, it is necessary to manually disassemble and replace the cutting tool disc, and the time required for disassembly and assembly is relatively long, which affects the filament cutting efficiency of prefabricated vegetables.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: A device for cutting prefabricated vegetable raw materials into filaments, including a filament cutting box and a turntable. Among them, a rotating shaft is installed on one side of the inner top of the filament cutting box, a turntable is installed at the bottom of the rotating shaft, a cutting disc is installed inside the turntable, an equipment box is installed at the position of the rotating shaft on the top of the filament cutting box, a worm gear is installed at the top of the rotating shaft, a motor B is installed on one side inside the equipment box, a worm is installed on the outer surface of the worm gear at the output shaft of the motor B, the worm is meshed with the worm gear, and a control box is installed on one side of the front surface of the filament cutting box close to the equipment box.
[0006] Preferably, there are four cutting discs in total, and the four cutting discs are evenly distributed at the four corner positions inside the turntable, and the knife holes of the four cutting discs increase sequentially.
[0007] Preferably, a support frame is installed on one side of the inner part of the filament cutting box at the bottom of the turntable, and a material box is installed on the top of the support frame inside the filament cutting box.
[0008] Preferably, a feed hopper is installed on one side of the top of the wire cutting box away from the equipment box. A conveyor belt is installed inside the wire cutting box at the bottom of the feed hopper. Baffles are installed on both the front and back surfaces of the conveyor belt inside the wire cutting box.
[0009] Preferably, a guide plate is installed on one side of the conveyor belt inside the wire cutting box. The end of the guide plate is arranged inside the material box. A counting sensor is installed on one side of the inner top of the wire cutting box close to the guide plate.
[0010] Preferably, an electric telescopic device is installed on the inner top of the wire cutting box at the position of the material box. A pressing plate is installed on the output shaft of the electric telescopic device.
[0011] Preferably, a discharge chute is provided in the middle of one side of the bottom of the wire cutting box. A fixing frame is installed at the position of the wire cutting box bottom close to the discharge chute. The two sides of the top of the fixing frame are clamped with a collection box through dovetail grooves. Observation windows are installed in the middle of the front surface of the collection box.
[0012] Preferably, a motor A is installed on the front surface of the wire cutting box at the top of the fixing frame. The output shaft of the motor A is installed with a turning shaft inside the wire cutting box. A turning plate is installed on the outer surface of the turning shaft.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] 1. By setting the turntable, equipment box, rotating shaft and cutting disc, the present utility model achieves the effect of quickly replacing the cutting disc, so as to solve the problem that when the wire cutting mechanism of the existing prefabricated vegetables cuts different materials, it is necessary to manually disassemble and replace the cutting tool disc, and the disassembly and assembly take a long time, affecting the wire cutting efficiency of the prefabricated vegetables. The time required for replacing the cutting tool disc is reduced, thereby improving the wire cutting efficiency of the prefabricated vegetables.
[0015] 2. By setting the conveyor belt and the counting sensor, the present utility model achieves the effect of precisely controlling the raw materials of the prefabricated vegetables, so as to solve the problem that the accuracy of controlling the quantity of the raw materials of the existing prefabricated vegetables is poor, affecting the wire cutting efficiency of the prefabricated vegetable materials. The feeding accuracy of the prefabricated vegetable raw materials is improved, thereby improving the wire cutting efficiency of the prefabricated vegetable materials.
[0016] 3. By setting the turning plate, turning shaft, collection box and fixing frame, the present utility model achieves the effect of facilitating the collection of the prefabricated vegetables after wire cutting without stopping the machine, so as to solve the problem that the collection box needs to be frequently replaced during the wire cutting process of the existing prefabricated vegetables, affecting the wire cutting efficiency of the prefabricated vegetables. The shutdown probability of the wire cutting mechanism is reduced, thereby improving the wire cutting efficiency of the prefabricated vegetables. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is the front view structural schematic diagram of the present utility model;
[0018] Figure 2 Schematic cross-sectional structure diagram of the present utility model;
[0019] Figure 3 is Figure 2 Enlarged structure diagram of A therein;
[0020] Figure 4 Front view structure diagram of the turntable of the present utility model;
[0021] Figure 5 is Figure 2 Enlarged structure diagram of B therein.
[0022] Reference numerals: 1, wire cutting box; 2, feeding hopper; 3, motor A; 4, equipment box; 5, control box; 6, fixing frame; 7, observation window; 8, dovetail groove; 9, collection box; 10, baffle; 11, counting sensor; 12, guide plate; 13, electric telescopic device; 14, rotating shaft; 15, blanking chute; 16, conveyor belt; 17, turning shaft; 18, turning plate; 19, turntable; 20, pressing plate; 21, material box; 22, support frame; 23, cutting disc; 24, motor B; 25, worm; 26, worm gear. Specific embodiments
[0023] The technical solutions of the present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
[0024] Embodiment 1
[0025] As Figures 1-5 shown, to achieve the above object, the present utility model provides the following technical solutions: A prefabricated vegetable raw material wire cutting device, including a wire cutting box 1 and a turntable 19. A rotating shaft 14 is installed on one side of the inner top of the wire cutting box 1, and a turntable 19 is installed at the bottom of the rotating shaft 14. A cutting disc 23 is installed inside the turntable 19. There are four cutting discs 23 in total, and the four cutting discs 23 are evenly distributed at the four corner positions inside the turntable 19. The knife holes of the four cutting discs 23 increase in sequence, which is convenient for cutting prefabricated vegetables with different diameters. An equipment box 4 is installed at the position of the rotating shaft 14 on the top of the wire cutting box 1. A worm gear 26 is installed at the top of the rotating shaft 14. A motor B 24 is installed on one side inside the equipment box 4. A worm 25 is installed on the outer surface of the output shaft of the motor B 24 and meshes with the worm gear 26. A control box 5 is installed on one side of the front surface of the wire cutting box 1 close to the equipment box 4. A support frame 22 is installed at the bottom of the turntable 19 inside the wire cutting box 1. A material box 21 is installed on the top of the support frame 22 inside the wire cutting box 1. An electric telescopic device 13 is installed at the position of the material box 21 on the inner top of the wire cutting box 1, and a pressing plate 20 is installed on the output shaft of the electric telescopic device 13.
[0026] As Figure 2As shown in the figure, a feed hopper 2 is installed on one side of the top of the wire cutting box 1 away from the equipment box 4. Inside the wire cutting box 1, a conveyor belt 16 is installed at the bottom of the feed hopper 2. Baffles 10 are installed on the front and back surfaces of the conveyor belt 16 inside the wire cutting box 1. A guide plate 12 is installed on one side of the conveyor belt 16 inside the wire cutting box 1. The end of the guide plate 12 is arranged inside the material box 21. A counting sensor 11 is installed on the inner top of the wire cutting box 1 near the guide plate 12 to count the feeding quantity through the set counting sensor 11.
[0027] The working principle of a prefabricated vegetable raw material wire cutting device based on Embodiment 1 is as follows: After installing the present utility model, place the prefabricated vegetable raw material inside the feed hopper 2. It falls to the top of the conveyor belt 16 through the feed hopper 2. The conveyor belt 16 drives the prefabricated vegetable raw material to move sideways. The prefabricated vegetable raw material falls into the material box 21 through the guide plate 12, and the counting sensor 11 counts the prefabricated vegetable raw material. After reaching the set value, start the electric telescopic device 13. The electric telescopic device 13 drives the pressing plate 20 to move downward, and the pressing plate 20 presses the prefabricated vegetable raw material, so that the prefabricated vegetable raw material can be wire cut by the cutting disc 23. When it is necessary to cut prefabricated vegetables with different diameters, start the motor B24. The motor B24 drives the worm 25 to rotate. The worm 25 drives the worm wheel 26 to rotate. The worm wheel 26 drives the rotating shaft 14 to rotate, thereby driving the turntable 19 to rotate and switching to another cutting disc 23, so that the prefabricated vegetable raw material can be wire cut. Thus, the working process of this equipment is completed.
[0028] Embodiment 2
[0029] As Figures 1-3 As shown in the figure, a prefabricated vegetable raw material wire cutting device proposed by the present utility model, compared with Embodiment 1, this embodiment further includes: A discharge chute 15 is provided in the middle of one side of the bottom of the wire cutting box 1. A fixing frame 6 is installed at the position of the bottom of the wire cutting box 1 near the discharge chute 15. The two sides of the top of the fixing frame 6 are clamped with a collection box 9 through dovetail grooves 8. Through the set collection box 9, the prefabricated vegetables are collected. Observation windows 7 are installed in the middle of the front surface of the collection box 9. A motor A3 is installed on the front surface of the wire cutting box 1 at the top of the fixing frame 6. The output shaft of the motor A3 is installed with a turning shaft 17 inside the wire cutting box 1. A turning plate 18 is installed on the outer surface of the turning shaft 17. The motor A3 drives the turning shaft 17 to turn, thereby driving the turning plate 18 to turn, so as to switch different collection boxes 9.
[0030] In this embodiment, during use, the pre-prepared dishes after slicing are diverted to the inside of the collection box 9 through the turning plate 18 for collection. After observing the overflow inside the collection box 9 through the observation window 7, the motor A3 is started. The turning shaft 17 is driven to rotate by the motor A3, and the turning plate 18 is driven to rotate by the turning shaft 17 to adjust the direction of the turning plate 18, facilitating the collection of the pre-prepared dishes through another collection box 9. Then, the overflowed collection box 9 can be disassembled to move the pre-prepared dishes to the place of use.
[0031] The above specific embodiments are merely several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant revelations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
Claims
1. A device for cutting raw materials for prepared dishes, comprising a cutting box (1) and a rotating disk (19), characterized in that: A rotating shaft (14) is installed on one side of the top of the wire cutting box (1), a rotating disk (19) is installed at the bottom of the rotating shaft (14), a cutting disk (23) is installed inside the rotating disk (19), an equipment box (4) is installed at the top of the wire cutting box (1) at the position of the rotating shaft (14), a worm gear (26) is installed on the top of the rotating shaft (14), a motor B (24) is installed on one side of the inside of the equipment box (4), a worm (25) is installed on the output shaft of the motor B (24) on the outer surface of the worm gear (26), the worm gear (25) is meshed with the worm gear (26), and a control box (5) is installed on the front surface of the wire cutting box (1) close to the equipment box (4).
2. The device for slicing raw materials of pre-prepared dishes according to claim 1, characterized in that: There are four cutting discs (23) in total, and the four cutting discs (23) are evenly distributed at four corner positions inside the rotating disc (19), and the knife holes of the four cutting discs (23) are increased in sequence.
3. The device for slicing raw materials of pre-prepared dishes according to claim 1, characterized in that: A support frame (22) is installed on one side of the bottom of the turntable (19) inside the cutting box (1), and a material box (21) is installed on the top of the support frame (22) inside the cutting box (1).
4. The device for slicing raw materials for pre-prepared dishes according to claim 1, characterized in that: A feed hopper (2) is installed on the top of the cutting box (1) on the side facing away from the equipment box (4), a conveyor belt (16) is installed at the bottom of the feed hopper (2) inside the cutting box (1), and baffles (10) are installed on the front and rear surfaces of the conveyor belt (16) inside the cutting box (1).
5. The device for slicing raw materials of pre-prepared dishes according to claim 4, characterized in that: A guide plate (12) is installed inside the cutting box (1) on one side of the conveyor belt (16); the end of the guide plate (12) is arranged inside the material box (21); and a counting sensor (11) is installed on the top of the cutting box (1) near the guide plate (12).
6. The device for slicing raw materials of pre-prepared dishes according to claim 1, characterized in that: An electric telescopic device (13) is installed at the top of the cutting box (1) at the position of the material box (21), and a pressure plate (20) is installed on the output shaft of the electric telescopic device (13).
7. The device for slicing raw materials for prepared dishes according to claim 1, characterized in that: A material discharge chute (15) is provided in the middle of one side of the bottom of the shredding box (1), a fixing frame (6) is installed at the bottom of the shredding box (1) near the material discharge chute (15), and a collecting box (9) is clamped on both sides of the top of the fixing frame (6) through dovetail grooves (8), and an observation window (7) is installed in the middle of the front surface of the collecting box (9).
8. The device for slicing raw materials of pre-prepared dishes according to claim 7, characterized in that: A motor A (3) is installed on the front surface of the cutting box (1) located on the top of the fixing frame (6), and a turning shaft (17) is installed on the output shaft of the motor A (3) located inside the cutting box (1), and a turning plate (18) is installed on the outer surface of the turning shaft (17).