Ingredient mixing device for concrete production
By using a motor to drive the round head bumps in the concrete production mixing device, and dispersing them into multiple round tubes for preheating, the problem of poor preheating effect of the central material in the existing device is solved, and rapid, uniform preheating and efficient mixing of the raw materials is achieved.
Patent Information
- Application Number
- CN202421748686.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-23
AI Technical Summary
When the existing batch mixing device for concrete production preheats the raw materials, the concentration of the discharge pipe leads to poor preheating effect of the central material and the mixing efficiency is reduced.
The motor drives the rotation of multiple round head bumps, stirs the raw materials, and distributes the raw materials inside the cylinder into multiple round tubes, increasing the heating area and improving preheating uniformity and efficiency.
It realizes rapid and even preheating of raw materials, shortens preheating time, improves mixing efficiency, and automatically cleans the inner wall of the equipment through the push mechanism, improving work efficiency and convenience.
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Figure CN223013530U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of batching and mixing, and particularly relates to a batching and mixing device for concrete production. Background Art
[0002] As a basic material in the construction industry, the efficiency and quality of the production process of concrete directly affect the quality and cost of construction projects. The batching and mixing device for concrete production is a key equipment in the concrete preparation process, which is responsible for mixing raw materials such as cement, aggregates, and water in a certain proportion to form uniform concrete. With the development of the construction industry, the requirements for the production efficiency and quality of concrete are getting higher and higher. Therefore, it is particularly important to improve the performance of the batching and mixing device.
[0003] In the process of concrete production, the preheating of raw materials is an important step, which helps to improve the plasticity and workability of concrete. However, there are some defects in the existing devices when preheating raw materials. Usually, heating wires are arranged at the feeding pipes, and the raw materials are heated when passing through the pipes. But due to the overly concentrated feeding, all raw materials cannot be effectively preheated, and only the raw materials close to the pipe wall can be preheated. The materials located in the center are far from the heat source, so the preheating effect is not good, resulting in a reduction in the mixing efficiency of concrete. Content of the Utility Model
[0004] In order to overcome the above technical problems, the purpose of the present utility model is to provide a batching and mixing device for concrete production. By driving multiple round-headed bumps to rotate in the forward direction by a motor, the raw materials are stirred to accelerate the mixing of the edge materials and the materials located in the center, improve the preheating uniformity and preheating effect. By dispersing the raw materials concentrated inside the cylinder into a plurality of first round pipes, the heat absorption area is effectively increased, so that heat can be transferred to the raw materials more quickly and evenly, thereby shortening the preheating time and improving the mixing efficiency. Through the pushing mechanism, after the raw materials are poured, the inner walls of the cylinder and the first round pipes can be cleaned, without manual cleaning by personnel, effectively improving the cleaning convenience and work efficiency.
[0005] A batching and mixing device for concrete production includes a preheating mechanism fixedly connected to a position near one side at the top of the batching and mixing mechanism. The preheating mechanism includes a cylinder, a stirring unit is fixedly connected to the center of the outer wall of the cylinder, and a pushing mechanism is fixedly connected to the bottom end of the stirring unit;
[0006] A feeding hopper is fixedly connected to a position near the top of the outer wall of the cylinder, and a plurality of first round pipes are fixedly connected to the bottom wall of the cylinder at equal angles around its axis.
[0007] Furthermore, one end of the outer wall of the circular tube is fixedly connected with a multi-way pipe. A water tank is arranged between the inner walls of the cylindrical tube and the circular tube, and the water tank is communicated with the inside of the multi-way pipe. A water inlet pipe is fixedly connected to the outer wall of the cylindrical tube near the top end, and the inside of the water inlet pipe is communicated with the inside of the water tank.
[0008] Preferably, a circular shell is fixedly connected to the center of the bottom wall of the cylindrical tube. The stirring unit includes a motor, the outer wall of the motor is fixedly connected to the outer wall of the cylindrical tube, the rotating shaft of the motor is fixedly connected with a first circular rod, a one-way shaft is rotatably connected to the outer wall of the first circular rod, a second circular tube is fixedly connected to the outer wall of the one-way shaft, and a fixing frame is slidably inserted into the outer wall of the second circular tube.
[0009] Preferably, a plurality of circular plates are fixedly connected to the outside of the fixing frame at equal angles. Four second circular rods are fixedly connected to the bottom wall of the circular plate at equal angles around its axis, and a round head convex block is fixedly connected between the outer walls of four adjacent second circular rods.
[0010] Preferably, the pushing mechanism includes a reciprocating threaded rod. One end of the outer wall of the reciprocating threaded rod is fixedly connected to the bottom wall of the first circular rod. A one-way shaft is screwed to the outer wall of the reciprocating threaded rod. A ring block is fixedly connected to the outer wall of the one-way shaft. A ring groove is arranged on the outer wall of the ring block. Four square rods are slidably inserted into the ring groove at equal angles around its axis. One ends of the four square rods are fixedly connected to the outer wall of the fixing frame. A conical block is fixedly connected between the outer walls of the four square rods near one end. The outer wall of the reciprocating threaded rod is rotatably connected to the inner wall of the circular shell.
[0011] Preferably, a first ring frame is fixedly connected between the outer sides of a plurality of the circular plates.
[0012] Preferably, a second ring frame is rotatably connected to the center of the inner wall of the bottom of the cylindrical tube. A plurality of inclined plates are fixedly connected to the outer wall of the second ring frame at equal angles around its axis.
[0013] The beneficial effects of the present utility model:
[0014] 1. By driving the motor forward to drive a plurality of round head convex blocks to rotate, the raw materials are stirred, the mixing of the edge materials and the materials located at the center is accelerated, and the preheating uniformity and preheating effect are improved.
[0015] 2. By dispersing the raw materials concentrated inside the cylindrical tube into a plurality of first circular tubes, the heat transfer area is effectively increased, so that heat can be transferred to the raw materials more quickly and evenly, thereby shortening the preheating time and improving the mixing efficiency.
[0016] 3. Through the pushing mechanism, after the raw materials are poured, the inner walls of the cylindrical tube and the first circular tube can be cleaned, and manual cleaning by personnel is not required, effectively improving the cleaning convenience and work efficiency. Description of the Drawings
[0017] The following further describes the present utility model in conjunction with the accompanying drawings.
[0018] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0019] Figure 2 is a schematic diagram of the structure of the preheating mechanism in the present utility model;
[0020] Figure 3 is a schematic diagram of the cross-sectional structure of the cylinder in the present utility model;
[0021] Figure 4 is a schematic diagram of the structure of the stirring unit and the pushing mechanism in the present utility model;
[0022] Figure 5 is a schematic diagram of the structure of the stirring unit in the present utility model;
[0023] Figure 6 is a schematic diagram of the structure of the conical block in the present utility model;
[0024] Figure 7 is a schematic diagram of the partial structure of the pushing mechanism in the present utility model;
[0025] Figure 8 is a schematic diagram of the structure of the second ring frame in the present utility model.
[0026] In the figure: 100, batching and mixing mechanism; 200, preheating mechanism; 210, cylinder; 211, first round pipe; 212, feeding hopper; 213, water tank; 214, water inlet pipe; 215, multi-way pipe; 220, circular shell; 230, stirring unit; 231, motor; 232, first round rod; 233, first one-way shaft; 234, second round pipe; 235, fixing frame; 236, circular plate; 237, first ring frame; 238, second round rod; 239, round head protrusion; 240, pushing mechanism; 241, square rod; 242, conical block; 243, reciprocating threaded rod; 244, second one-way shaft; 245, ring block; 246, ring groove; 250, second ring frame; 251, inclined plate. Specific embodiments
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0028] Please refer to Figure 1-8As shown in the figure, a batching and mixing device for concrete production includes a preheating mechanism 200 fixedly connected to a position near one side of the top of the batching and mixing mechanism 100. The preheating mechanism 200 includes a cylinder 210. A stirring unit 230 is fixedly connected to the outer wall of the cylinder 210 at the center. A pushing mechanism 240 is fixedly connected to the bottom end of the stirring unit 230. A feeding hopper 212 is fixedly connected to the outer wall of the cylinder 210 near the top position. A plurality of first round pipes 211 are fixedly connected to the bottom wall of the cylinder 210 at equal angles around its axis.
[0029] One end of the outer wall of the first round pipe 211 is fixedly connected to a multi-way pipe 215. A water tank 213 is formed between the walls of the cylinder 210 and the first round pipe 211, and the water tank 213 is communicated with the inside of the multi-way pipe 215. A water inlet pipe 214 is fixedly connected to the outer wall of the cylinder 210 near the top position, and the inside of the water inlet pipe 214 is communicated with the inside of the water tank 213. A circular shell 220 is fixedly connected to the bottom wall of the cylinder 210 at the center. The stirring unit 230 includes a motor 231. The outer wall of the motor 231 is fixedly connected to the outer wall of the cylinder 210. A first round rod 232 is fixedly connected to the rotating shaft of the motor 231. A one-way shaft 233 is rotatably connected to the outer wall of the first round rod 232. A second round pipe 234 is fixedly connected to the outer wall of the one-way shaft 233. A fixing frame 235 is slidably inserted into the outer wall of the second round pipe 234.
[0030] A plurality of circular plates 236 are fixedly connected to the outside of the fixing frame 235 at equal angles. Four second round rods 238 are fixedly connected to the bottom wall of the circular plate 236 at equal angles around its axis. A round head convex block 239 is fixedly connected between the outer walls of four adjacent second round rods 238. The pushing mechanism 240 includes a reciprocating threaded rod 243. One end of the outer wall of the reciprocating threaded rod 243 is fixedly connected to the bottom wall of the first round rod 232. A one-way shaft 244 is screwed onto the outer wall of the reciprocating threaded rod 243. An annular block 245 is fixedly connected to the outer wall of the one-way shaft 244. An annular groove 246 is formed in the outer wall of the annular block 245. Four square rods 241 are slidably inserted into the annular groove 246 at equal angles around its axis. One end of the outer walls of the four square rods 241 is fixedly connected to the outer wall of the fixing frame 235. A conical block 242 is fixedly connected between the outer walls of the four square rods 241 near one end. The outer wall of the reciprocating threaded rod 243 is rotatably connected to the inner wall of the circular shell 220. An annular frame one 237 is fixedly connected between the outer sides of the plurality of circular plates 236. An annular frame two 250 is rotatably connected to the inner bottom wall of the cylinder 210 at the center. A plurality of inclined plates 251 are fixedly connected to the outer wall of the annular frame two 250 at equal angles around its axis.
[0031] Specifically, during operation, an operator pours raw materials into the hopper 212. The raw materials will enter the interior of the cylinder 210. By feeding hot water from the water inlet pipe 214, the hot water will flow along the water tank 213, wrapping the cylinder 210 and the first round pipe 211, and then discharging from the multi-way pipe 215. After the raw materials enter the interior of the cylinder 210, the motor 231 drives the one-way shaft one 233 to rotate, driving the fixed frame 235 to rotate, driving the multiple round-headed protrusions 239 to rotate, and agitating the raw materials. While the round-headed protrusions 239 are moving, they will contact the inclined plates 251, driving the multiple inclined plates 251 to move simultaneously, pushing the raw materials concentrated in the interior of the cylinder 210 into the multiple first round pipes 211, and feeding them into the batching and mixing mechanism 100 along the multiple first round pipes 211. After the feeding is completed, the round-headed protrusions 239 stop rotating so that their positions correspond to the first round pipes 211. The motor 231 drives the one-way shaft two 244 to rotate in the reverse direction, driving the ring block 245 to rotate, rising and falling along the trajectory of the reciprocating threaded rod 243, driving the multiple round-headed protrusions 239 to slide along the inner wall of the first round pipe 211. At the same time, driving the first ring frame 237 to slide along the inner wall of the cylinder 210, scraping off the residual materials on the wall. The ring block 245 moves upward along the trajectory of the reciprocating threaded rod 243, driving the round-headed protrusions 239 and the first ring frame 237 back to their original positions. The motor 231 drives in the forward direction again, driving the round-headed protrusions 239 to rotate, pushing the inclined plates 251 to rotate, and sending the scraped materials out from the first round pipe 211.
[0032] Embodiment 1
[0033] As Figure 4-5 shown, in this embodiment, a circular shell 220 is fixedly connected to the center of the bottom wall of the cylinder 210. The stirring unit 230 includes a motor 231. The outer wall of the motor 231 is fixedly connected to the outer wall of the cylinder 210. The rotating shaft of the motor 231 is fixedly connected to a first round rod 232. A one-way shaft one 233 is rotatably connected to the outer wall of the first round rod 232. A second round pipe 234 is fixedly connected to the outer wall of the one-way shaft one 233. A fixed frame 235 is slidably inserted into the outer wall of the second round pipe 234. A plurality of round plates 236 are fixedly connected to the outside of the fixed frame 235 at equal angles. Four second round rods 238 are fixedly connected to the bottom wall of the round plate 236 at equal angles around its axis. A round-headed protrusion 239 is fixedly connected between the outer walls of four adjacent second round rods 238.
[0034] In this embodiment, when the raw materials are inside the cylinder 210, the motor 231 drives the one-way shaft one 233 to rotate, driving the fixed frame 235 to rotate, driving the multiple round-headed protrusions 239 to rotate, agitating the raw materials, accelerating the mixing of the materials at the edges and in the center, and improving the preheating uniformity and preheating effect.
[0035] As Figure 3 and 8As shown, in this embodiment, a feeding hopper 212 is fixedly connected to the outer wall of the cylinder 210 near the top position. A plurality of first round tubes 211 are fixedly connected to the bottom wall of the cylinder 210 at equal angles around its axis. A second ring frame 250 is rotatably connected to the center of the inner wall of the bottom of the cylinder 210. A plurality of inclined plates 251 are fixedly connected to the outer wall of the second ring frame 250 at equal angles around its axis.
[0036] During specific implementation, while the round head bump 239 moves, it will come into contact with the inclined plates 251, driving a plurality of inclined plates 251 to move simultaneously, pushing the raw materials concentrated inside the cylinder 210 into the plurality of first round tubes 211, and feeding them into the batching and mixing mechanism 100 along the plurality of first round tubes 211. By dispersing the concentrated raw materials into the plurality of first round tubes 211, the heat transfer area is effectively increased, enabling heat to be transferred to the raw materials more quickly and evenly, thereby shortening the preheating time and improving the mixing efficiency.
[0037] Embodiment Two
[0038] As Figure 3-8 shown, in this embodiment, the pushing mechanism 240 includes a reciprocating threaded rod 243. One end of the outer wall of the reciprocating threaded rod 243 is fixedly connected to the bottom wall of the first round rod 232. A second one-way shaft 244 is screwed onto the outer wall of the reciprocating threaded rod 243. A ring block 245 is fixedly connected to the outer wall of the second one-way shaft 244. A ring groove 246 is formed in the outer wall of the ring block 245. Four square rods 241 are slidably inserted into the ring groove 246 at equal angles around its axis. The outer walls of one ends of the four square rods 241 are fixedly connected to the outer wall of the fixed frame 235. A conical block 242 is fixedly connected between the outer walls of the four square rods 241 near one end. The outer wall of the reciprocating threaded rod 243 is rotatably connected to the inner wall of the circular shell 220. A first ring frame 237 is fixedly connected between the outer sides of a plurality of circular plates 236.
[0039] During specific implementation, after the feeding is completed, the round head bump 239 stops rotating, making its position correspond to the first round tube 211. The motor 231 drives the second one-way shaft 244 to rotate in the reverse direction, driving the ring block 245 to rotate, rising and falling along the trajectory of the reciprocating threaded rod 243, driving a plurality of round head bumps 239 to slide along the inner wall of the first round tube 211. At the same time, driving the first ring frame 237 to slide along the inner wall of the cylinder 210 to scrape off the residual materials on the wall. The ring block 245 moves upward along the trajectory of the reciprocating threaded rod 243, driving the round head bump 239 and the first ring frame 237 back to the original position. The motor 231 drives the round head bump 239 to rotate in the forward direction, pushing the inclined plate 251 to rotate, and sending the scraped materials out from the first round tube 211. Through this mechanism, after the raw materials are poured in, the inner walls of the cylinder 210 and the first round tube 211 can be cleaned without manual cleaning by personnel, effectively improving the cleaning convenience and work efficiency.
[0040] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0041] The above content is only an example and illustration of the present utility model. Those skilled in the art of this technology can make various modifications, supplements, or use similar methods to replace the specific embodiments described, as long as they do not deviate from the utility model or exceed the scope defined by the claims of this patent, it shall fall within the protection scope of the present utility model.
Claims
1. A batching and mixing device for concrete production, characterized in that: It comprises a preheating mechanism (200) fixedly connected to a position near one side of the top of the batching and mixing mechanism (100), the preheating mechanism (200) comprising a cylinder (210), a stirring unit (230) fixedly connected to the center of the outer wall of the cylinder (210), and a pushing mechanism (240) fixedly connected to the bottom end of the stirring unit (230); A hopper (212) is fixedly connected to the outer wall of the cylinder (210) near the top, and a plurality of circular tubes (211) are fixedly connected to the bottom wall of the cylinder (210) at equal angles around the axis thereof.
2. A batching and mixing device for concrete production according to claim 1, characterized in that: A multi-way pipe (215) is fixedly connected to the outer wall of one end of the circular tube (211); a water trough (213) is provided between the cylinder (210) and the inner wall of the circular tube (211); the water trough (213) is communicated with the interior of the multi-way pipe (215); a water inlet pipe (214) is fixedly connected to the outer wall of the cylinder (210) near the top end; and the interior of the water inlet pipe (214) is communicated with the interior of the water trough (213).
3. A batching and mixing device for concrete production according to claim 2, characterized in that: The bottom wall of the cylinder (210) is fixedly connected to a round shell (220) at the center, and the stirring unit (230) comprises a motor (231). The outer wall of the motor (231) is fixedly connected to the outer wall of the cylinder (210). The rotating shaft of the motor (231) is fixedly connected to a round rod (232). The outer wall of the round rod (232) is rotatably connected to a one-way shaft (233). The outer wall of the one-way shaft (233) is fixedly connected to a round tube (234). The outer wall of the round tube (234) is slidably connected to a fixing frame (235).
4. A batching and mixing device for concrete production according to claim 3, characterized in that: A plurality of circular plates (236) are fixedly connected at equal angles to the outside of the fixing frame (235); four round rods (238) are fixedly connected at equal angles to the bottom wall of the circular plate (236) around its axis; and round head protrusions (239) are fixedly connected between the outer walls of four adjacent round rods (238).
5. A batching and mixing device for concrete production according to claim 4, characterized in that: The pushing mechanism (240) comprises a reciprocating threaded rod (243), the outer wall of one end of the reciprocating threaded rod (243) is fixedly connected to the bottom wall of the round rod (232), the outer wall of the reciprocating threaded rod (243) is screwedly connected to the one-way shaft (244), the outer wall of the one-way shaft (244) is fixedly connected to a ring block (245), the outer wall of the ring block (245) is provided with a ring groove (246), four square rods (241) are inserted and slidably connected at equal angles around the axis of the ring groove (246), the outer walls of one end of the four square rods (241) are fixedly connected to the outer wall of the fixing frame (235), the positions of the four square rods (241) near the outer walls of one end are fixedly connected to a conical block (242), and the outer wall of the reciprocating threaded rod (243) is rotatably connected to the inner wall of the round shell (220).
6. A batching and mixing device for concrete production according to claim 5, characterized in that: A ring frame (237) is fixedly connected between the outer sides of a plurality of circular plates (236).
7. A batching and mixing device for concrete production according to claim 6, characterized in that: The inner wall of the bottom of the cylinder (210) is rotatably connected to a second ring frame (250) at the center, and the outer wall of the second ring frame (250) is fixedly connected to a plurality of inclined plates (251) at equal angles around its axis.