Radiator assembly
By designing the upper installation structure and the lower installation structure on the radiator, the problems of assembly difficulties and vibration disengagement during the installation of the traditional radiator are solved, and the convenient installation and stable fixation of the radiator are achieved, and the cooling performance is improved.
Patent Information
- Application Number
- CN202422370473.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-27
AI Technical Summary
During the installation process, traditional radiators have assembly difficulties and vibration disengagement problems, which affects the NVH performance and cooling performance of the car.
A radiator assembly is designed, using a combination of an upper mounting structure and a lower mounting structure. Through the connection between the upper mounting pad and the lower mounting pad and the body frame, the installation process of the radiator is simplified, and the assembly difficulties caused by traditional fixation of the upper and lower sides are avoided through the installation structure arranged on the side.
It realizes convenient installation of the radiator, avoids assembly difficulties and vibration disengagement problems in traditional designs, and improves the fixing stability and cooling performance of the radiator.
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Figure CN223014358U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of radiators, and specifically to a radiator assembly. Background Art
[0002] With the rapid development of the automotive industry, people's requirements for the comfort and drivability of automobiles are getting higher and higher. An automobile is no longer just a means of transportation, but also needs to provide excellent drivability, power performance, comfort, low noise, etc.
[0003] This also poses more requirements for the automotive cooling system.
[0004] The radiator is the most important component in the cooling system, which determines the cooling performance of the whole vehicle; the position of the radiator affects its cooling performance; the fixing structure between the radiator and the front cabin body components affects the shock absorption effect. If the shock absorption effect is not good, after the vehicle starts, the vibration generated by the cooling fan is transmitted to the passenger compartment through the body, affecting the NVH performance of the whole vehicle.
[0005] In traditional designs, in order to overcome the problem of noise generated by vibration of the automotive radiator during operation, buffer soft pads are designed at the connection and installation positions between the radiator and the body frame. Currently, the upper and lower buffer soft pads of the radiator are inserted into the body frame structure, and being tightly pressed up and down can ensure that the radiator will not vibrate and come out during vehicle operation, but this also makes the assembly of the radiator difficult;
[0006] The upper and lower buffer soft pads of the radiator are inserted into the body frame structure. To ensure that the radiator is firmly and reliably assembled and will not vibrate and come out during vehicle operation, it is necessary to tightly press the upper and lower buffer soft pads against the body frame. During the assembly process, force is required to cause partial compression deformation of the radiator and the buffer soft pads before they can be assembled into the body frame, resulting in difficult assembly of the radiator into the body frame.
[0007] The existing patent 202310021818.0 - An automotive radiator with double shock absorption functions and safe and efficient heat dissipation does not clearly disclose the technical content for solving the above technical problems.
[0008] Therefore, in order to improve or solve at least one of the above problems, it is necessary to optimize the design of the existing radiator structure. Summary of the Utility Model
[0009] The purpose of the utility model is to provide a radiator assembly that is convenient for installation.
[0010] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0011] A radiator assembly, the radiator assembly is installed on the body frame; the radiator assembly includes a radiator, and a radiator mounting structure is connected to the radiator;
[0012] The radiator mounting structure includes an upper mounting structure and a lower mounting structure;
[0013] The upper mounting structure includes an upper mounting pad for connecting the radiator and an upper mounting frame arranged on the vehicle body frame for placing and arranging the upper mounting pad; the radiator is hung on the upper mounting frame through the upper mounting pad;
[0014] The lower mounting structure includes a lower mounting pad connected to the radiator and a lower mounting hole arranged on the vehicle body frame; the radiator is inserted into the lower mounting hole through the lower mounting pad.
[0015] The upper mounting structure is arranged on the side of the radiator; at least one upper mounting structure is respectively arranged on the opposite sides of the radiator; at least one lower mounting structure is arranged on the radiator.
[0016] The upper mounting frame includes a frame plate rack, and a placement cavity is formed inside the frame plate rack with a hollow interior;
[0017] The upper mounting pad is arranged in the placement cavity;
[0018] An assembly hole is arranged on the side of the frame plate rack, and the assembly hole is communicated with the placement cavity;
[0019] A fastening mechanism is arranged on the frame plate rack, and the fastening mechanism includes a fastening bolt, and the fastening bolt passes through the frame plate rack and is connected to the upper mounting pad in the placement cavity.
[0020] The frame plate rack includes a base plate, end plates, side plates and an upper plate; the base plate and the upper plate are distributed relatively parallel and at intervals; the end plates are arranged perpendicular to the base plate and the upper plate, and are parallel to the radiator; the side plates are arranged perpendicular to the base plate and the upper plate, and are perpendicular to the radiator; the base plate and the upper plate are connected by the end plates and the side plates; the inner sides of the base plate, end plates and upper plate in the frame plate rack are attached to the vehicle body frame;
[0021] An avoidance notch is arranged on the side plate.
[0022] The main projection of the side plate is in a C shape.
[0023] An erection mechanism is arranged in the frame plate rack, and the erection mechanism includes support ribs arranged in the frame plate rack. A blanking groove body is arranged at one end of the support rib away from the assembly hole; a blanking protrusion is arranged on the upper mounting pad; the blanking protrusion on the upper mounting pad can be inserted into the blanking groove body.
[0024] The side of the support rib close to the assembly hole has a guiding inclined surface.
[0025] A limiting mechanism is further provided on the frame plate. The limiting mechanism includes a limiting protrusion provided on the upper mounting pad and a limiting through groove provided on the frame plate. The upper mounting pad is inserted into the limiting through groove of the frame plate through the limiting protrusion. The height dimension of the limiting through groove is greater than the thickness of the limiting protrusion. The width of the limiting through groove is the same as the width of the limiting protrusion.
[0026] The advantages of the present utility model are as follows:
[0027] The present utility model discloses a radiator assembly.
[0028] By using the upper mounting structure and the lower mounting structure in cooperation, the present utility model can simplify the mounting method of the radiator assembly on the vehicle body frame and facilitate the actual mounting operation.
[0029] Meanwhile, the upper mounting structure is arranged on the side of the radiator, avoiding the assembly difficulty problem caused by the traditional mounting structure being distributed on the upper and lower sides of the radiator. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The following briefly describes the content expressed in each drawing of the specification of the present utility model and the marks in the drawings:
[0031] Figure 1 is a schematic structural diagram of the present utility model.
[0032] Figure 2 is an exploded view of the present utility model.
[0033] Figure 3 is a schematic structural diagram of the upper mounting structure of the present utility model when the assembly starts.
[0034] Figure 4 is Figure 3 a partial enlarged view of
[0035] Figure 5 is a schematic structural diagram of the upper mounting structure of the present utility model after the assembly is completed.
[0036] Figure 6 is a cross-sectional view of the upper mounting structure of the present utility model after the assembly is completed.
[0037] Figure 7 is Figure 6 the front view of
[0038] Figure 8 is a schematic structural diagram of the lower mounting structure of the present utility model.
[0039] The marks in the above figures are all:
[0040] 1, vehicle body frame; 2, radiator assembly; 21, radiator; 22, upper mounting structure; 23, lower mounting structure. Detailed implementation manners
[0041] The following further describes in detail the specific implementation manners of the present utility model by describing the optimal embodiments with reference to the accompanying drawings.
[0042] A radiator assembly 2 is installed on a vehicle body frame 1; the radiator assembly 2 includes a radiator 21, and a radiator mounting structure 201 is connected to the radiator 21; the radiator mounting structure 201 includes an upper mounting structure 22 and a lower mounting structure 23; the upper mounting structure 22 is arranged on the side surface of the radiator 21; by the combined use of the upper mounting structure 22 and the lower mounting structure 23 in the present utility model, the installation manner of the radiator assembly 2 on the vehicle body frame 1 can be simplified; the actual installation operation is facilitated; at the same time, the upper mounting structure 22 is arranged on the side surface of the radiator 21; the problem of difficult assembly caused by the traditional mounting structure being distributed on the upper and lower sides of the radiator 21 is avoided.
[0043] The radiator assembly 2 disclosed in the present utility model is installed on the vehicle body frame 1; in the present utility model, the radiator assembly 2 includes a radiator 21, and a radiator mounting structure 201 is connected to the radiator 21; the setting of the radiator mounting structure 201 facilitates the installation and fixation of the radiator 21 on the vehicle body frame 1.
[0044] In the present utility model, the radiator mounting structure 201 includes an upper mounting structure 22 and a lower mounting structure 23; the upper mounting structure 22 is arranged on the side surface of the radiator 21; based on such a setting, the installation and fixation of the radiator 21 are facilitated. At the same time, in the present utility model, the upper mounting structure 22 is arranged above the side surface of the radiator 21, and the lower mounting structure 23 is arranged at the lower end of the radiator 21. Based on such combined use, the limit fixation of the bottom and side surfaces of the radiator 21 can be realized, so as to realize the installation and fixation of the radiator 21 on the vehicle body frame 1.
[0045] By the combined use of the upper mounting structure 22 and the lower mounting structure 23 in the present utility model, the fixation of the side surface and the bottom of the radiator 21 can be achieved, thereby ensuring the overall fixation of the radiator 21 and changing the problem that the traditional upper and lower ends fixation is prone to crosstalk.
[0046] In addition, in the present utility model, the upper mounting structure 22 includes an upper mounting pad 231 for connecting the radiator 21 and an upper mounting frame 2-1 provided on the vehicle body frame 1 for arranging and placing the upper mounting pad 231; the radiator 21 is hung on the upper mounting frame 2-1 through the upper mounting pad 231; the lower mounting structure 23 includes a lower mounting pad 203 connected to the radiator 21 and a lower mounting hole 101 provided on the vehicle body frame 1; the radiator 21 is inserted into the lower mounting hole 101 through the lower mounting pad 203; in the present utility model, the upper mounting frame 2-1 and the upper mounting pad 231 are used in combination; which facilitates the side connection between the side surface of the radiator 21 and the vehicle body frame 1; at the same time, in the present utility model, through the combined use of the upper mounting frame 2-1 and the upper mounting pad 231, the problem that the traditional radiator 21 is prone to move up and down longitudinally can be solved; therefore, in the present utility model, by changing the connection mode between the radiator 211 and the water tank frame, the abnormal noise problem caused by the subsequent movement of the radiator 21 is avoided.
[0047] In addition, the lower mounting pad 203 is inserted into the lower mounting hole 101, which can prevent the radiator 21 from shaking laterally relative to the vehicle body frame 1.
[0048] Furthermore, in the present utility model, the upper mounting structure 22 is arranged on the side surface of the radiator 21; at least one upper mounting structure 22 is respectively provided on the side surfaces of the two opposite sides of the radiator 21; at least one lower mounting structure 23 is provided on the radiator 21. In the present utility model, through the combined use of the upper mounting structure 22 and the lower mounting structure 23, the radiator 21 is provided with binding forces both longitudinally and laterally, thereby ensuring the stability of the placement of the radiator 21. In addition, as a preference, in the present utility model, two upper mounting structures 22 and two lower mounting structures 23 are provided on the radiator 21; the two upper mounting structures 22 are distributed on both sides of the radiator 21; the two lower mounting structures 23 are distributed on both sides of the lower end of the radiator 21; the upper mounting structure 22 is used to limit the up and down movement of the radiator 21, which can ensure the stability of the placement of the radiator 21 and at the same time can avoid the problem of tilting and misalignment of the radiator 211 when it is jolted. Similarly, by providing two lower mounting structures 23, the lateral displacement of the radiator 21 can be well restricted, and it is better to avoid the misalignment of the radiator 21 under the action of external forces.
[0049] Furthermore, in the present utility model, the upper mounting frame 2-1 includes a frame plate 221, and a placement cavity 226 is formed inside the frame plate 221 with a hollow interior; the upper mounting pad 231 is arranged in the placement cavity 226; an assembly hole 228 is provided on the side of the frame plate 221, and the assembly hole 228 communicates with the placement cavity 226; based on the above design, it can be known that the upper mounting frame 2-1 disclosed in the present utility model is a box structure with a hollow interior and an opening on the side. Such a design facilitates the placement of the upper mounting pad 231 and the hanging connection of the radiator 21 on the vehicle body frame 1.
[0050] Meanwhile, in the present utility model, a fastening mechanism is provided on the frame plate 221, and the fastening mechanism includes a fastening bolt 2-2. The fastening bolt 2-2 passes through the frame plate 221 and is connected to the upper mounting pad 231 inside the placement cavity 226; the fastening bolt 2-2 passes through the frame plate 221 and is connected to the upper mounting pad 231 inside the frame plate 221, thereby ensuring the stability of the upper mounting pad 231 placed on the frame plate 221.
[0051] Furthermore, in the present utility model, the frame plate 221 includes a base plate 222, end plates 223, side plates 225, and an upper plate 224; the base plate 222 and the upper plate 224 are arranged parallel to each other at intervals; the end plates 223 are perpendicular to the base plate 222 and the upper plate 224, and are arranged parallel to the radiator 21; the side plates 225 are perpendicular to the base plate 222 and the upper plate 224, and are arranged perpendicular to the radiator 21; the base plate 222 and the upper plate 224 are connected by the end plates 223 and the side plates 225; the inner sides of the base plate 222, end plates 223, and upper plate 224 in the frame plate 221 are attached to the vehicle body frame 1; based on the above design, it can be known that the upper mounting frame 2-1 disclosed in the present utility model is a box structure with a hollow interior and an opening on the side. Such a design facilitates the placement of the upper mounting pad 231 and the hanging connection of the radiator 21 on the vehicle body frame 1.
[0052] Meanwhile, in the present utility model, an avoidance notch 227 is provided on the side plate 225; the avoidance notch 227 plays a good avoidance role, facilitating the insertion of the side of the radiator 21 into the upper mounting pad 231 during subsequent use; preventing the presence of the upper mounting frame 2-1 from affecting the connection between the radiator 21 and the upper mounting pad 231.
[0053] In the present utility model, the main projection of the side plate 225 is in a C shape; such a setting enables the side plate 225 to connect the base plate 222, end plates 223, and upper plate 224 to each other while also playing a good avoidance role.
[0054] Further, in the present utility model, an erection mechanism is provided inside the frame plate 221. Through the arrangement of the erection mechanism, the lifting of the radiator 21 during assembly is facilitated. When the radiator 21 is assembled, the lower end of the radiator 21 can be connected to the lower end of the vehicle body frame 1 through the lower mounting structure 23.
[0055] In addition, in the present utility model, the erection mechanism includes a support rib 229 provided inside the frame plate 221. The support rib 229 has a certain thickness to facilitate the assembly and lifting of the radiator 21. At the same time, in the present utility model, a blanking groove 2292 is provided at one end of the support rib 229 away from the assembly hole 228; a blanking protrusion 230 is provided on the upper mounting pad 231; the blanking protrusion 230 on the upper mounting pad 231 can be inserted into the blanking groove 2292; the blanking protrusion 230 in the present utility model also plays a role in lifting, so that the lower mounting pad 203 is lifted, facilitating subsequent falling into the corresponding lower mounting hole 101; when the blanking protrusion 230 runs above the blanking groove 2292 driven by the radiator 21, under the action of gravity, the blanking protrusion 230 falls into the blanking groove 2292; at this time, the blanking protrusion 230 acts as a hook structure, facilitating the installation and fixation of the upper mounting pad 231 on the vehicle body frame 1; at the same time, it also facilitates the lower mounting pad 203 to fall into the corresponding lower mounting hole 101 after being lifted.
[0056] Further, in the present utility model, a guiding inclined surface 2291 is provided on one side of the support rib 229 close to the assembly hole 228; the setting of the guiding inclined surface 2291 plays a good guiding role, facilitating the placement of the upper mounting pad 231 on the support rib 229; facilitating the installation of the upper mounting pad 231 in the upper mounting frame 2-1 during subsequent use.
[0057] Further, in the present utility model, a limiting mechanism is also provided on the frame plate 221. The limiting mechanism includes a limiting protrusion 233 provided on the upper mounting pad 231 and a limiting through groove 232 provided on the frame plate 221; the upper mounting pad 231 is inserted into the limiting through groove 232 of the frame plate 221 through the limiting protrusion 233; the height dimension of the limiting through groove 232 is greater than the thickness of the limiting protrusion 233; the width of the limiting through groove 232 is the same as the width of the limiting protrusion 233; through the mutual cooperation of the limiting protrusion 233 and the limiting through groove 232 in the present utility model, the shaking of the upper mounting pad 231 in the upper mounting frame 2-1 can be avoided, and at the same time, it can cooperate with the erection mechanism to realize the installation and positioning of the upper mounting pad 231 and the upper mounting frame 2-1.
[0058] An assembly method for the radiator assembly 2, the assembly method comprising the following steps:
[0059] Step 1: Determine the radiator 21 to be installed and the vehicle body frame 1;
[0060] Step 2: Horizontally push the radiator 21 determined in Step 1 so that it moves along the upper mounting frame 2-1 on the vehicle body frame 1;
[0061] Until the end face of the upper mounting pad 231 is in contact with the end plate 223 in the upper mounting frame 2-1;
[0062] Then use the fastening bolt 2-2 to fasten the upper mounting pad 231;
[0063] Step 3: After Step 2 is completed, the installation of one radiator 21 is completed. If it is necessary to repeat the installation of a new radiator assembly 2, just repeat Steps 1-2.
[0064] Based on the above assembly method, the installation and fixation of the radiator 21 on the vehicle body frame 1 can be realized.
[0065] Furthermore, before the start of Step 2 in the present utility model, it is required that the upper mounting pad 231 and the lower mounting pad 203 have been assembled on the radiator 21; based on such a setting, the installation of the radiator 21 on the vehicle body frame 1 can be facilitated, and the assembly efficiency of the radiator 21 can be improved.
[0066] Specifically:
[0067] The radiator installation structure 201 of the present utility model is still designed with four mounting pads. In the present utility model, the lower installation structure 23 can select the existing installation structure. By changing the upper installation structure 22 in the present utility model, the radiator 21 can be pushed and installed from one side of the vehicle body frame 1 to the other side, greatly reducing the installation difficulty of the radiator 21.
[0068] Such as Figure 3 shown, the radiator assembly 2 is first pushed from the back to the front, and then falls from the top to the bottom into the lower mounting hole 101 of the vehicle body frame 1; thus realizing the installation and fixation of the radiator 21 on the vehicle body frame 1.
[0069] The radiator assembly 2 is pushed forward until the front surface of the upper buffer soft pad is in contact with the surface of the vehicle body frame 1, as Figure 5 shown.
[0070] After the front surface of the upper buffer soft pad is in contact with the surface of the vehicle body frame 1, the radiator 21 falls down by its own weight, as Figure 6 shown, and both the upper and lower buffer soft pads fall into the installation positions.
[0071] Screw the bolt into the embedded threaded sleeve of the upper buffer soft pad from the front side to fix the radiator assembly 2 to the vehicle body frame 1.
[0072] Installation process of the radiator assembly 2: Push the whole forward until it is in contact with the surface of the vehicle body frame 1, and let the radiator assembly 2 fall into the installation structure by its own weight, and drive the bolt from the front side.
[0073] Obviously, the specific implementation of the present utility model is not limited by the above-mentioned methods. As long as various non-substantive improvements are made by adopting the method concept and technical solution of the present utility model, they are all within the protection scope of the present utility model.
Claims
1. A radiator assembly, characterized in that: The radiator assembly is mounted on the vehicle body frame; the radiator assembly includes a radiator, and the radiator is connected to a radiator mounting structure; The radiator mounting structure includes an upper mounting structure and a lower mounting structure; The upper mounting structure includes an upper mounting pad for connecting the radiator and an upper mounting frame arranged on the vehicle body frame for placing the upper mounting pad; the radiator is hung on the upper mounting frame through the upper mounting pad; the lower mounting structure includes a lower mounting pad connected to the radiator and a lower mounting hole arranged on the vehicle body frame; the radiator is inserted into the lower mounting hole through the lower mounting pad; The upper mounting structure is arranged on a side surface of the radiator.
2. A radiator assembly according to claim 1, characterized in that: At least one upper mounting structure is respectively provided on the side surfaces of the radiator at two opposite sides; and at least one lower mounting structure is provided on the radiator.
3. The radiator assembly according to claim 1, characterized in that: The upper mounting frame comprises a frame plate frame, and the frame plate frame is hollow inside to form a placement cavity; The upper mounting pad is arranged in the placement cavity; The side of the frame plate is provided with an assembly hole, and the assembly hole is connected to the placement cavity; The frame plate frame is provided with a fastening mechanism, and the fastening mechanism includes fastening bolts, and the fastening bolts pass through the frame plate frame and are connected with the upper mounting pad placed in the cavity.
4. A radiator assembly according to claim 3, characterized in that: The frame frame includes a base plate, an end plate, a side plate and an upper plate; the base plate and the upper plate are relatively parallel and spaced apart; the end plate is arranged perpendicular to the base plate and the upper plate, and is arranged parallel to the radiator; the side plate is arranged perpendicular to the base plate and the upper plate, and is arranged perpendicular to the radiator; the base plate and the upper plate are connected through the end plate and the side plate; the base plate, the end plate and the inner side surface of the upper plate in the frame frame are attached to the vehicle body frame; The side plate is provided with an avoidance notch.
5. A radiator assembly according to claim 4, characterized in that: The main projection of the side panel is in a C shape.
6. The radiator assembly according to claim 3, characterized in that: A mounting mechanism is provided in the frame frame, and the mounting mechanism includes a supporting rib arranged in the frame frame, and a blanking trough body is provided at one end of the supporting rib away from the assembly hole; a blanking protrusion is provided on the upper mounting pad; and the blanking protrusion on the upper mounting pad can be inserted into the blanking trough body.
7. A radiator assembly according to claim 6, characterized in that: The support rib has a guiding inclined surface on one side close to the assembly hole.
8. The radiator assembly according to claim 3, characterized in that: The frame plate frame is also provided with a limiting mechanism, which includes a limiting protrusion arranged on the upper mounting pad and a limiting groove arranged on the frame plate frame; the upper mounting pad is inserted into the limiting groove of the frame plate frame through the limiting protrusion; the height dimension of the limiting groove is greater than the thickness of the limiting protrusion; the width of the limiting groove is the same as the width of the limiting protrusion.
Citation Information
Cited By
Radiator assembly and assembling method thereof
CN119017926A