Filling machine special for hotpot condiment

By designing a special filling machine for hot pot base, using a combination of horizontal channel separation structure, vortex tube and mixing shaft, the problems of uneven distribution of oil and material and long cooling time in the hot pot base filling machine are solved, uniform filling and rapid cooling are achieved, and product quality and packaging convenience are improved.

CN223015124UActive Publication Date: 2025-06-24重庆邓鼎计食品有限公司
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Patent Information

Application Number
CN202422057492.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-24
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The existing hot pot base filling machines can easily lead to uneven distribution of oil and material during filling, affecting product quality, and at the same time, it will be long cooling time, resulting in inconvenient packaging and transportation, affecting the appearance and sales of the finished product.

Method used

A special filling machine for hot pot base is designed, using the upper and lower box structures separated by horizontal channels, combined with the vortex tube and a stirring shaft to achieve uniform heating and stirring of the hot pot base, followed by rapid cooling and filling.

Benefits of technology

The distribution of hot pot base oil and material is achieved evenly, the cooling time is shortened, the convenience of packaging and the appearance quality of the product is improved, and the sales volume of the product is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hotpot condiment processing facilities, in particular to a special hotpot condiment filling machine which comprises a box body, the box body comprises an upper box body and a lower box body which are separated through a horizontal channel, and a conveying belt used for conveying hotpot condiment molds is arranged on the upper surface of the lower box body. A feeding hopper communicated with the interior is arranged on the upper box body, an inclined table top is arranged on the bottom side of the interior of the upper box body, and a heating cavity is formed between the inclined table top and the inner bottom surface of the upper box body; a stirring shaft driven by a stirring motor is arranged in the upper box body, stirring blades are arranged on the stirring shaft, and the stirring shaft is parallel to the inclined table board; a plurality of vortex tubes are arranged on the side, close to the heating cavity, in the horizontal channel, the air inlet ends of the vortex tubes are connected to an air compressor, and the hot air outlet ends of the vortex tubes stretch into the heating cavity. According to the hotpot condiment filling device, oil and condiments of hotpot condiments can be uniformly distributed during filling, and the filled hotpot condiments can be quickly cooled.
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Description

Technical Field

[0001] The utility model relates to the technical field of hot pot base processing facilities, and particularly relates to a special filling machine for hot pot base. Background Art

[0002] With the continuous improvement of people's requirements for food, some people like to experience the lively feeling in a hot pot restaurant, while some people like to enjoy the quiet gathering with friends at home. After the hot pot base is fried and cooled, it is packaged into bags for people to buy and enjoy at home, so that they can enjoy this kind of delicious food without going out and waiting in line at the hot pot restaurant, wasting time. At present, due to the layering of the hot pot base, the filling machine for the hot pot base is prone to uneven distribution of oil and materials during filling, resulting in poor product quality. Moreover, the frying process requires a relatively high oil temperature for operation. After frying, it needs to be cooled and packaged, but the cooling time is long, resulting in inconvenient packaging and transportation, as well as affecting the appearance of the finished product, thus affecting the sales volume. Content of the Utility Model

[0003] The purpose of the utility model is to provide a special filling machine for hot pot base, which can make the distribution of oil and materials in the hot pot base uniform during filling and quickly cool the filled hot pot base.

[0004] To achieve the above purpose, a special filling machine for hot pot base is provided, which includes a box body. The box body includes an upper box body and a lower box body separated by a horizontal channel. A conveyor belt for conveying the hot pot base mold is arranged on the upper surface of the lower box body; a feeding funnel communicating with the inside is arranged on the upper box body. An inclined table surface is arranged at the bottom side inside the upper box body, and a heating cavity is formed between the inclined table surface and the inner bottom surface of the upper box body; a stirring shaft driven by a stirring motor is arranged inside the upper box body. Stirring blades are arranged on the stirring shaft, and the stirring shaft is parallel to the inclined table surface; several discharge ports are arranged on the outer side surface of the upper box body at the lowest end of the inclined table surface. A discharge electromagnetic valve is arranged at the discharge port, and a nozzle is arranged at the discharge port of the discharge electromagnetic valve; several vortex tubes are arranged on one side of the horizontal channel close to the heating cavity. The air inlet end of the vortex tube is connected to an air compressor, the hot air outlet end of the vortex tube extends into the heating cavity, and the cold air outlet end of the vortex tube faces the conveyor belt. The conveyor belt, the discharge electromagnetic valve and the air compressor are all electrically connected to a controller.

[0005] Further, the inclination angle of the inclined table surface is 10° - 20°.

[0006] Further, a frame-shaped protrusion for guiding the placement of the hot pot base mold is arranged on the conveyor belt.

[0007] Further, indicating patterns are arranged on both the inner and outer sides of the frame-shaped protrusion on the conveyor belt.

[0008] Principle and Advantages:

[0009] The cooked hot pot base enters the upper box body through the feeding funnel. The hot air outlet end of the vortex tube extends into the heating cavity to heat the hot pot base, and the rotation of the stirring shaft can prevent the hot pot base from solidifying and affecting subsequent filling. After being fully stirred evenly, it is filled into the hot pot base mold while it is hot, and then the hot pot base mold is conveyed to the lower side of the vortex tube. Since the cold air outlet end of the vortex tube faces the conveyor belt, the hot pot base mold can be cooled, and then it can be packaged, ensuring that the materials in each bag of packaged materials are uniform, making the packaging more convenient and fast. Description of the Drawings

[0010] Figure 1 It is a schematic diagram of a special filling machine for hot pot base in an embodiment of the present utility model. Detailed Description of the Embodiment

[0011] The following is further detailed through specific embodiments:

[0012] The reference numerals in the drawings of the specification include: upper box body 1, stirring motor 2, stirring shaft 3, inclined table surface 4, vortex tube 5, conveyor belt 6, lower box body 7, frame-shaped protrusion 8, hot pot base mold 9, nozzle 10, discharge solenoid valve 11, control panel 12, alarm lamp 13, feeding funnel 14.

[0013] Embodiment 1

[0014] A special filling machine for hot pot base, basically as Figure 1 shown, includes a box body and a controller. The box body includes an upper box body 1 and a lower box body 7 separated by a horizontal channel, both made of food-grade stainless steel.

[0015] On the upper surface of the lower box body 7, there is a conveyor belt 6 for conveying the hot pot base mold 9; the motor of the conveyor belt 6 is a stepping motor, and the controller realizes precise angle control through its drive board, so as to facilitate the canning and cooling operations of the hot pot base. There is a frame-shaped protrusion 8 for guiding the placement of the hot pot base mold 9 on the conveyor belt 6. The frame-shaped protrusion 8 is pasted on the conveyor belt 6 with a rubber material, and there are indicating patterns on both the inner and outer sides of the frame-shaped protrusion 8 on the conveyor belt 6. The indicating patterns are eye-catching pigments, such as white, to facilitate the precise placement of the hot pot base mold 9.

[0016] On the upper box body 1, there is a feeding funnel 14 communicating with the inside. On the bottom side inside the upper box body 1, there is an inclined table surface 4, and a heating cavity is formed between the inclined table surface 4 and the inner bottom surface of the upper box body 1. The heating cavity is a closed structure, and seamless welding operation is required between the inclined table surface 4 and the inner wall of the upper box body 1 to ensure airtightness. The inclination angle of the inclined table surface 4 is 10° - 20°. This enables the liquid hot pot base to move to one side under the action of gravity and prevents it from depositing together.

[0017] Inside the upper box body 1, there is a stirring shaft 3 driven by a stirring motor 2. Stirring blades are provided on the stirring shaft 3, and the stirring shaft 3 is parallel to the inclined table surface 4. On the outer side of the upper box body 1 at the lowest end of the inclined table surface 4, there are several discharge ports. A discharge solenoid valve 11 is provided at the discharge port, and a nozzle 10 is provided at the discharge port of the discharge solenoid valve 11. In this embodiment, three discharge ports are provided and are arranged at equal intervals. Three hot pot base material molds 9 can be canned simultaneously, improving work efficiency.

[0018] On one side of the horizontal channel close to the heating cavity, there are several vortex tubes 5. The air inlet end of the vortex tube 5 is connected to an air compressor. The hot air outlet end of the vortex tube 5 extends into the heating cavity, and the cold air outlet end of the vortex tube 5 faces the conveyor belt 6. The conveyor belt 6, the discharge solenoid valve 11, and the air compressor are all electrically connected to a controller. The controller uses a conventional single-chip microcomputer controller, such as a 51 series single-chip microcomputer, a stem series single-chip microcomputer, or an esp32 series single-chip microcomputer. In this embodiment, an esp32 series single-chip microcomputer is used, which is inexpensive and small in size. On the outer surface of the right side of the upper box body 1, there is a control panel 12, an alarm lamp 13, and a manual operation button. The control panel 12, the alarm lamp 13, and the manual operation button all use conventional devices and are electrically connected to the controller.

[0019] The operation method is as follows:

[0020] The stir-fried hot pot base material enters the upper box body 1 through the feed hopper 14. The hot air outlet end of the vortex tube 5 extending into the heating cavity heats the hot pot base material, and the rotation of the stirring shaft 3 can prevent the hot pot base material from solidifying and affecting subsequent filling. After being fully stirred and evenly mixed, it is filled into the hot pot base material mold 9 while it is hot. Then, the hot pot base material mold 9 is conveyed to the lower side of the vortex tube 5. Since the cold air outlet end of the vortex tube 5 faces the conveyor belt 6, the hot pot base material mold 9 can be cooled, and then it can be packaged. This ensures that the material in each bag of packaged material is uniform, making the packaging more convenient and fast.

[0021] The above are only embodiments of the present utility model. Specific structures and common knowledge such as characteristics well known in the art are not described in detail here. Those of ordinary skill in the art know all the common general technical knowledge in the technical field to which the invention pertains before the filing date or the priority date, are able to obtain all the prior art in this field, and have the ability to apply conventional experimental means before this date. Those of ordinary skill in the art can, under the inspiration given in this application, combine their own abilities to complete and implement this solution. Some typical well-known structures or well-known methods should not become an obstacle for those of ordinary skill in the art to implement this application. It should be noted that for those skilled in the art, without departing from the structure of the present utility model, several deformations and improvements can also be made, which should also be regarded as the protection scope of the present utility model, and these will not affect the implementation effect of the present utility model and the practicality of the patent. The protection scope claimed in this application should be based on the content of its claims, and the specific implementation manners and the like recorded in the specification can be used to interpret the content of the claims.

Claims

1. A special filling machine for hot pot soup base, characterized by: The invention comprises a box body, wherein the box body comprises an upper box body and a lower box body separated by a horizontal channel, and a conveyor belt for conveying hot pot base material molds is arranged on the upper surface of the lower box body; a feeding funnel connected to the interior is arranged on the upper box body, and an inclined table surface is arranged on the bottom side of the interior of the upper box body, and a heating chamber is formed between the inclined table surface and the inner bottom surface of the upper box body; a stirring shaft driven by a stirring motor is arranged inside the upper box body, and a stirring blade is arranged on the stirring shaft, and the stirring shaft is parallel to the inclined table surface; a plurality of discharge ports are arranged on the outer side surface of the upper box body located at the lowest end of the inclined table surface, and a discharge solenoid valve is arranged on the discharge port, and a nozzle is arranged on the discharge port of the discharge solenoid valve; a plurality of vortex tubes are arranged on one side of the horizontal channel close to the heating chamber, and an air inlet end of the vortex tube is connected to an air compressor, and a hot air outlet end of the vortex tube extends into the heating chamber, and a cold air outlet end of the vortex tube faces the conveyor belt, and the conveyor belt, the discharge solenoid valve and the air compressor are all electrically connected to a controller.

2. A special filling machine for hot pot soup base according to claim 1, characterized in that: The inclination angle of the inclined table surface is 10°-20°.

3. A special filling machine for hot pot soup base according to claim 1, characterized in that: The conveyor belt is provided with a frame-shaped protrusion for guiding the placement of the hot pot base material mold.

4. A special filling machine for hot pot soup base according to claim 2, characterized in that: Indicator patterns are arranged on both inner and outer sides of the frame-shaped protrusion on the conveyor belt.