Automatic quantitative feeding device for scrap iron cake pressing

By designing an automatic quantitative feeding device for iron filing pressing cakes, fine grinding and quantitative discharge of iron filings is achieved using rotary crusher and infrared sensor, the problem of inability to polish larger iron filings and quantitative discharge in the prior art is solved, and the efficiency and product quality of the cake pressing process are improved.

CN223015933UActive Publication Date: 2025-06-24CHONGQING SHENGHAI ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422252872.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-06-24
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing iron filing pressing and cake feeding mechanism cannot effectively polish large iron filings, and the quantitative discharge of iron filings cannot be achieved, which affects the efficiency and product quality of the subsequent cake pressing process.

Method used

An automatic quantitative feeding device for iron chip pressing cakes is designed, including a feeding mechanism, a crushing mechanism and a quantitative discharge mechanism. The feeding mechanism breaks the iron filings by rotating the crusher, and the quantitative discharge mechanism uses infrared sensors and telescopic drive mechanism to achieve quantitative discharge of the iron filings.

Benefits of technology

The device can finely polish the iron filings and realize quantitative discharge, ensuring that the subsequent cake pressing process can be pressed into discus in a uniform size, improving the efficiency of the overall process and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic quantitative feeding device for scrap iron cake pressing, which comprises a shell, a feeding mechanism, a smashing mechanism and a quantitative discharging mechanism, the shell comprises a front baffle, a rear baffle, a first side plate and a second side plate, and a discharging cavity is enclosed by the front baffle, the rear baffle, the first side plate and the second side plate; the top of a feeding hopper of the feeding mechanism is connected with a front baffle, a rear baffle, a first side plate and a second side plate, the bottom of the feeding hopper is connected with a first discharging opening, and a smashing mechanism is arranged below the baffle. A second discharging plate and a third discharging plate are arranged below the first discharging plate, a quantitative discharging mechanism is arranged below the second discharging plate and the third discharging plate and comprises a sliding mechanism, a telescopic driving mechanism, a storage box and a supporting plate, the sliding mechanism is installed below a second discharging opening, the telescopic driving mechanism is located on one side of the sliding mechanism, and the storage box is located on the other side of the sliding mechanism. The output end of the telescopic driving mechanism is connected with the sliding mechanism. The automatic quantitative feeding device for scrap iron cake pressing can grind scrap iron and quantitatively discharge the scrap iron at the same time.
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Description

Technical Field

[0001] The utility model relates to a feeding device, in particular to an automatic quantitative feeding device for iron filings briquetting. Background Art

[0002] The reduction of global resources is driving the steel industry to reuse scrap steel resources, which has become an important trend in today's industrial development. Metal debris generated during machining can be reshaped and its density increased through specific processing equipment such as an iron filings briquetting machine. This high-density metal cake is not only convenient for storage and transportation, but also can more effectively improve the recovery efficiency of iron elements when mixed with molten steel or molten iron.

[0003] In the prior art, the iron filings briquetting feeding mechanism includes a mounting column, a feeding box and a top cover. The feeding box is arranged on the mounting column, and a feeding cavity and a storage cavity that communicate with each other are formed in the feeding box. It further includes: a sliding plate, which is movably arranged on the feeding box and elastically connected to it, and the sliding plate is located on one side of a partition board; a grinding strip, which is arranged on the sliding plate and located between the sliding plate and the partition board, and the grinding strip is in clearance fit with the partition board; a driving module, which is arranged on the feeding box and connected to the sliding plate; and a valve system, which is arranged on the feeding box and connected to the driving module. Although the grinding strip can achieve a certain grinding effect, due to the long-term repeated movement of the control sliding plate and the grinding strip, the grinding strip is prone to falling off and large iron filings cannot be ground into fine iron filings, which will reduce the efficiency of the subsequent briquetting process; this feeding mechanism automatically discharges the iron filings in the storage cavity after the roller rotates a set number of turns, and cannot complete quantitative discharge, making it difficult to press the subsequent briquetting process into iron cakes of a unified size. Summary of the Utility Model

[0004] The utility model aims to provide an automatic quantitative feeding device for iron filings briquetting, which solves the problems in the prior art that large iron filings cannot be ground and the iron filings cannot be quantitatively discharged, thus affecting the subsequent iron filings briquetting process.

[0005] To achieve the above object, the utility model adopts the following technical scheme: The utility model provides an automatic quantitative feeding device for iron filings briquetting, including: a housing, a feeding mechanism, a crushing mechanism and a quantitative discharging mechanism.

[0006] The housing includes: a front baffle, a rear baffle, a first side plate and a second side plate. The front baffle, the rear baffle, the first side plate and the second side plate enclose a discharging cavity, and the feeding mechanism is arranged at the top of the discharging cavity.

[0007] The feeding mechanism includes: a feeding hopper, a first discharge port, and a partition plate. The top of the feeding hopper is connected to the front baffle, the rear baffle, the first side plate, and the second side plate respectively. The bottom of the feeding hopper is connected to the first discharge port. A partition plate is provided below the first discharge port. A discharge hole is opened in the middle of the partition plate, and the discharge hole is communicated with the first discharge port. A crushing mechanism is provided below the partition plate;

[0008] The crushing mechanism includes: a rotary crusher, a driver, and a first discharge plate. The bottom end of the rotary crusher is connected to the output end of the driver. The rotary crusher is rotatably installed on the first discharge plate. The first discharge plate is installed on the rear baffle through a bending cylinder. The components of the driver are installed in the bending cylinder. A second discharge plate and a third discharge plate are provided below the first discharge plate;

[0009] A second discharge port is formed among the front baffle, the rear baffle, the second discharge plate, and the third discharge plate;

[0010] A quantitative discharging mechanism is provided below the second discharge plate and the third discharge plate. The quantitative discharging mechanism includes: a sliding mechanism, a telescopic driving mechanism, a storage box, and a support plate. The sliding mechanism is installed below the second discharge port. The telescopic driving mechanism is located on one side of the sliding mechanism. The output end of the telescopic driving mechanism is connected to the sliding mechanism. The sliding mechanism is rotatably connected to the storage box. The driving telescopic mechanism is used to drive the sliding mechanism to block the second discharge port, or to drive the storage box to be vertically aligned with the second discharge port. The storage box and the driving telescopic mechanism are both installed on the support plate, and the support plate is fixed to the rear baffle.

[0011] Preferably, the upper surface of the first discharge plate is an arched structure, the middle of the arched structure protrudes upward, and the rotary crusher is installed in the middle of the arched structure.

[0012] Preferably, the rotary crusher includes: a rotating shaft and crushing blades. The crushing blades are provided on the rotating shaft, and the rotating shaft is vertically aligned with the first discharge port.

[0013] Preferably, the sliding mechanism includes: a groove plate, a sliding plate, and a pushing plate. There are two groove plates, and the two groove plates are arranged in a mirror image. The two groove plates are respectively fixedly connected to the front baffle and the rear baffle. The groove plate is provided with a sliding groove, and the sliding groove straddles the second discharge port. A sliding plate that can slide is arranged in the sliding groove. The pushing plate is connected below the sliding plate. The pushing plate is fixed to the output end of the telescopic driving mechanism. The pushing plate is used to install the rotatable storage box, and the pushing plate is used to control the sliding of the sliding plate in the sliding groove.

[0014] Preferably, the pushing plate is provided with a connecting rod, and the connecting rod is hinged to one end of the storage box.

[0015] Preferably, the drive includes: a first bevel gear, a second bevel gear, and a motor. The motor is installed on the outer side of the rear baffle. The output shaft of the motor extends fixedly into the bending cylinder and is fixed to the second bevel gear. The first bevel gear is engaged with the second bevel gear, and the first bevel gear is fixed to the rotary crusher.

[0016] Preferably, a fourth discharge plate is provided below the support plate. The installation end of the fourth discharge plate is connected to the first side plate. The fourth discharge plate is provided with a material guiding end and an installation end. The position of the material guiding end is lower than the position of the installation end. A third discharge port is formed between the material guiding end and the second side plate.

[0017] Preferably, an extension plate is fixed to the end of the support plate close to the third discharge plate. The extension plate is inclined downward after being connected to the support plate. The extension plate is used to support the storage box.

[0018] Preferably, the surface of the extension plate and the surface of the support plate are transitioned through a first arc surface. A second arc surface is formed at the lower corner of the end of the storage box close to the push plate.

[0019] Preferably, a limiting plate is fixed to the bottom of the groove plate. A notch is formed at the upper corner of the end of the storage box close to the push plate. The limiting plate is used to block the notch.

[0020] Compared with the prior art, the present utility model has the following beneficial effects: The automatic quantitative feeding device for iron chip pressing cakes is provided with a crushing mechanism below the feeding mechanism. After the iron chips enter from the feeding mechanism, the rotary crusher is used to crush the iron chips, and the iron chips are discharged into the storage box of the quantitative discharging mechanism through the second discharge plate and the third discharge plate. An infrared sensor is installed at the bottom of the first discharge plate. The infrared sensor is used to detect the amount of iron chips in the storage box. The infrared sensor is connected to the controller through a signal processing circuit. The controller is electrically connected to the telescopic driving mechanism through a controllable switch. When the storage box is full, the telescopic driving mechanism drives the sliding mechanism to block the second discharge port, and at the same time, the storage box is pushed to the position of the extension plate, and the storage box is turned over under its own gravity to pour out the crushed iron chips. This device can grind the iron chips more finely, and at the same time, it can quantitatively discharge the ground iron chips, so that the subsequent pressing operation can press iron cakes of the same size.

[0021] Other advantages, objectives, and features of the present utility model will be partially reflected by the following description, and partially will also be understood by those skilled in the art through the research and practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the automatic quantitative feeding device for iron chip pressing cakes.

[0023] Figure 2 It is a cross-sectional view of the automatic quantitative feeding device for iron chip pressing cakes.

[0024] Reference numerals: housing 1, front baffle 11, rear baffle 12, first side plate 13, second side plate 14, feeding mechanism 2, feeding funnel 21, first discharge port 22, partition plate 23, crushing mechanism 3, rotary crusher 31, rotary shaft 311, crushing blade 312, driver 32, motor 321, first discharge plate 33, bending cylinder 34, quantitative discharging mechanism 4, sliding mechanism 41, groove plate 411, sliding plate 412, pushing plate 413, connecting rod 414, telescopic driving mechanism 42, storage box 43, support plate 44, extension plate 45, first arc surface 46, second arc surface 47, limiting plate 48, second discharge plate 5, third discharge plate 6, fourth discharge plate 7, material guiding end 71, mounting end 72, second discharge port 8, third discharge port 9. Detailed implementation mode

[0025] In order to make the technical means, creative features, achieved purposes and functions of the present utility model clearer and easier to understand, the present utility model will be further described below in conjunction with the accompanying drawings and specific implementation modes:

[0026] Such as Figures 1 to 2As shown in the figure, the utility model provides an automatic quantitative feeding device for iron filings pressing cakes, which includes: a housing 1, a feeding mechanism 2, a crushing mechanism 3 and a quantitative discharging mechanism 4. The housing 1 includes: a front baffle 11, a rear baffle 12, a first side plate 13 and a second side plate 14. The front baffle 11, the rear baffle 12, the first side plate 13 and the second side plate 14 enclose a discharging cavity. The feeding mechanism 2 is arranged at the top of the discharging cavity. The feeding mechanism 2 includes: a feeding funnel 21, a first discharging port 22 and a partition plate 23. The top of the feeding funnel 21 is respectively connected to the front baffle 11, the rear baffle 12, the first side plate 13 and the second side plate 14. The bottom of the feeding funnel 21 is connected to the first discharging port 22. A partition plate 23 is arranged below the first discharging port 22. A discharging hole is opened in the middle of the partition plate 23, and the discharging hole is communicated with the first discharging port 22. A crushing mechanism 3 is arranged below the partition plate 23. The crushing mechanism 3 includes: a rotary crusher 31, a driver 32 and a first discharging plate 33. The bottom end of the rotary crusher 31 is connected to the output end of the driver 32. The rotary crusher 31 is rotatably installed on the first discharging plate 33. The first discharging plate 33 is installed on the rear baffle 12 through a bending cylinder 34. The components of the driver 32 are installed in the bending cylinder 34. A second discharging plate 5 and a third discharging plate 6 are arranged below the first discharging plate 33. A second discharging port 8 is enclosed between the front baffle 11, the rear baffle 12, the second discharging plate 5 and the third discharging plate 6. A quantitative discharging mechanism 4 is arranged below the second discharging plate 5 and the third discharging plate 6. The quantitative discharging mechanism 4 includes: a sliding mechanism 41, a telescopic driving mechanism 42, a storage box 43 and a support plate 44. The sliding mechanism 41 is installed below the second discharging port 8. The telescopic driving mechanism 42 is located on one side of the sliding mechanism 41. The output end of the telescopic driving mechanism 42 is connected to the sliding mechanism 41. The sliding mechanism 41 is rotatably connected to the storage box 43. The driving telescopic mechanism is used to drive the sliding mechanism 41 to block the second discharging port 8, or drive the storage box 43 to be vertically aligned with the second discharging port 8. The storage box 43 and the driving telescopic mechanism are both installed on the support plate 44, and the support plate 44 is fixed to the rear baffle 12. Pour the iron filings into the feeding funnel 21. The iron filings fall into the crushing mechanism 3 through the first discharging port 22. The rotary crusher 31 grinds the iron filings into fine particles. The processed iron filings fall onto the first discharging plate 33. The first discharging plate 33 is high in the middle and low at both ends. The iron filings slide down along both ends of the first discharging plate 33 and finally fall into the storage box 43. The telescopic driving mechanism 42 pushes the sliding mechanism 41 to block the second discharging port 8, and at the same time, the storage box 43 is pushed out of the support plate 44 and turned over to pour out a quantitative amount of iron filings.

[0027] The upper surface of the first discharging plate 33 is an arched structure, the middle of the arched structure bulges upward, and the rotary crusher 31 is installed in the middle of the arched structure. The arched structure is used for the iron filings to slide down along both ends of the first discharging plate 33 after being ground.

[0028] The rotary crusher 31 includes a rotary shaft 311 and crushing blades 312. The crushing blades 312 are provided on the rotary shaft 311, and the rotary shaft 311 is vertically aligned with the first discharge port 22.

[0029] The sliding mechanism 41 includes a groove plate 411, a sliding plate 412 and a pushing plate 413. There are two groove plates 411, which are arranged mirror-symmetrically. The two groove plates 411 are respectively fixedly connected to the front baffle 11 and the rear baffle 12. The groove plate 411 is provided with a chute, and the chute straddles the second discharge port 8. A slidable sliding plate 412 is arranged in the chute. A pushing plate 413 is connected below the sliding plate 412. The pushing plate 413 is fixed to the output end of the telescopic driving mechanism 42. The pushing plate 413 is used to install a rotatable storage box 43 and control the sliding of the sliding plate 412 in the chute. When the storage box 43 is filled with iron filings, the telescopic driving mechanism 42 pushes the pushing plate 413. The sliding plate 412 slides in the groove plate 411. When the storage box 43 is pushed out of the support plate 44, the sliding plate 412 just blocks the second discharge port to prevent excess iron filings from being discharged from the second discharge port.

[0030] The pushing plate 413 is provided with a connecting rod 414, and the connecting rod 414 is hinged to one end of the storage box 43. When the storage box 43 is pushed away from the support plate 44, the storage box 43 can be turned over at the hinge.

[0031] The driver 32 includes a first bevel gear, a second bevel gear and a motor 321. The motor 321 is installed on the outer side surface of the rear baffle 12. The output shaft of the motor 321 extends fixedly into the bent cylinder 34 and is fixed to the second bevel gear. A first bevel gear is meshed with the second bevel gear, and the first bevel gear is fixed to the rotary crusher 31. The cooperation of the first bevel gear and the second bevel gear enables the motor 321 to drive the rotary crusher 31 to rotate.

[0032] A fourth discharge plate 7 is provided below the support plate 44. The installation end 72 of the fourth discharge plate 7 is connected to the first side plate 13. The fourth discharge plate 7 is provided with a material guiding end 71 and an installation end 72. The position of the material guiding end 71 is lower than the position of the installation end 72. A third discharge port 9 is formed between the material guiding end 71 and the second side plate 14. When the storage box 43 is turned over to pour out the iron filings, the iron filings slide down along the fourth discharge plate 7 and are discharged from the third discharge port 9.

[0033] An extension plate 45 is fixed to the end of the support plate 44 close to the third discharge plate 6. After being connected to the support plate 44, the extension plate 45 slopes downward and is used to support the storage box 43. When the storage box 43 is pushed to the extension plate 45, it flips. Since the edge height of the storage box 43 is not high, the iron filings can be dumped after flipping. The inclination angle of the extension plate 45 is relatively large, so the iron filings can be dumped out. The extension plate 45 also has the function of guiding the storage box 43 to return to its position. When the storage box 43 returns to its position, the extension plate 45 guides the movement of the storage box 43 and then guides it onto the support plate 44 to realize the reset of the storage box 43.

[0034] The surface of the extension plate 45 and the surface of the support plate 44 are transitioned through a first arc surface 46. A second arc surface 47 is formed at the lower corner of the end of the storage box 43 close to the push plate 413. The second arc surface 47 has a guiding function to prevent the storage box 43 from being stuck by a corner of the extension plate 45 when the telescopic driving mechanism 42 pulls the storage box 43 back.

[0035] A limiting plate 48 is fixed to the bottom of the groove plate 411. A notch is formed at the upper corner of the end of the storage box 43 close to the push plate 413. The limiting plate 48 is used to block the notch. When the telescopic driving mechanism 42 pulls the storage box 43 back to the second discharge port, the notch of the storage box 43 can easily enter below the second discharge port. Finally, the notch of the storage box 43 is caught by the limiting plate 48 so that the iron filings will not leak from beside the storage box 43 when discharged from the second discharge port 8.

[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the purpose and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.

Claims

1. Automatic quantitative feeding device for iron chip pressed cake, characterized in that: include: A housing (1), a feeding mechanism (2), a crushing mechanism (3) and a quantitative discharging mechanism (4), The housing (1) comprises: a front baffle (11), a rear baffle (12), a first side plate (13) and a second side plate (14); the front baffle (11), the rear baffle (12), the first side plate (13) and the second side plate (14) form a discharge cavity; the feed mechanism (2) is arranged at the top of the discharge cavity; The feeding mechanism (2) comprises: a feeding hopper (21), a first discharge port (22) and a baffle plate (23); the top of the feeding hopper (21) is respectively connected to the front baffle plate (11), the rear baffle plate (12), the first side plate (13) and the second side plate (14); the bottom of the feeding hopper (21) is connected to the first discharge port (22); a baffle plate (23) is provided below the first discharge port (22); a discharge hole is provided in the middle of the baffle plate (23), the discharge hole is communicated with the first discharge port (22); and a crushing mechanism (3) is provided below the baffle plate (23); The breaker mechanism (3) comprises: a rotary breaker (31), a driver (32) and a first discharge plate (33); the bottom end of the rotary breaker (31) is connected to the output end of the driver (32); the rotary breaker (31) is rotatably mounted on the first discharge plate (33); the first discharge plate (33) is mounted on the rear baffle (12) via a bending cylinder (34); components of the driver (32) are mounted in the bending cylinder (34); a second discharge plate (5) and a third discharge plate (6) are provided below the first discharge plate (33); A second discharge opening (8) is formed between the front baffle plate (11), the rear baffle plate (12), the second discharge plate (5) and the third discharge plate (6); A quantitative discharging mechanism (4) is provided below the second discharging plate (5) and the third discharging plate (6). The quantitative discharging mechanism (4) comprises: a sliding mechanism (41), a telescopic driving mechanism (42), a material storage box (43) and a support plate (44). The sliding mechanism (41) is installed below the second discharging opening (8). The telescopic driving mechanism (42) is located on one side of the sliding mechanism (41). The output end of the telescopic driving mechanism (42) is connected to the sliding mechanism (41). The sliding mechanism (41) is rotatably connected to the material storage box (43). The driving telescopic mechanism is used to drive the sliding mechanism (41) to block the second discharging opening (8) or drive the material storage box (43) to face the second discharging opening (8) in a vertical direction. The material storage box (43) and the driving telescopic mechanism are both installed on the support plate (44). The support plate (44) is fixed to the rear baffle (12).

2. The automatic quantitative feeding device for iron filings pressed cakes according to claim 1 is characterized in that: The upper surface of the first discharge plate (33) is an arched structure, the middle part of the arched structure is convex upward, and a rotary breaker (31) is installed in the middle part of the arched structure.

3. The automatic quantitative feeding device for iron filings pressed cakes according to claim 2 is characterized in that: The rotary breaker (31) comprises: a rotary shaft (311) and a breaker blade (312); the rotary shaft (311) is provided with the breaker blade (312); and the rotary shaft (311) is vertically opposite to the first discharge port (22).

4. The automatic quantitative feeding device for iron filings pressed cakes according to claim 3 is characterized in that: The sliding mechanism (41) comprises: a slot plate (411), a sliding plate (412) and a pushing plate (413). There are two slot plates (411), which are arranged in a mirror image. The two slot plates (411) are respectively fixedly connected to the front baffle plate (11) and the rear baffle plate (12). The slot plate (411) is provided with a slide groove, which spans the second discharge port (8). A sliding plate (412) that can slide is arranged in the slide groove. The push plate (413) is connected below the sliding plate (412). The push plate (413) is fixed to the output end of the telescopic driving mechanism (42). The push plate (413) is used to install a rotatable material storage box (43). The push plate (413) is used to control the sliding plate (412) to slide in the slide groove.

5. The automatic quantitative feeding device for iron filings pressed cakes according to claim 4 is characterized in that: The push plate (413) is provided with a connecting rod (414), and the connecting rod (414) is hinged to one end of the material storage box (43).

6. The automatic quantitative feeding device for iron filings pressed cakes according to claim 5 is characterized in that: The driver (32) comprises: a first bevel gear, a second bevel gear and a motor (321); the motor (321) is mounted on the outer side of the rear baffle (12); the output shaft of the motor (321) is fixedly inserted into the bending cylinder (34) and is fixed to the second bevel gear; the first bevel gear is meshed with the second bevel gear; and the first bevel gear is fixed to the rotary breaker (31).

7. The automatic quantitative feeding device for iron filings pressed cakes according to claim 6 is characterized in that: A fourth discharge plate (7) is provided below the support plate (44); a mounting end (72) of the fourth discharge plate (7) is connected to the first side plate (13); the fourth discharge plate (7) is provided with a guide end (71) and a mounting end (72); the guide end (71) is located at a position lower than the mounting end (72); a third discharge opening (9) is formed between the guide end (71) and the second side plate (14).

8. The automatic quantitative feeding device for iron filings pressed cakes according to claim 7 is characterized in that: An extension plate (45) is fixed to the end of the support plate (44) close to the third material discharge plate (6). The extension plate (45) is connected to the support plate (44) and tilted downward. The extension plate (45) is used to support the material storage box (43).

9. The automatic quantitative feeding device for iron filings pressed cakes according to claim 8 is characterized in that: The surface of the extension plate (45) and the surface of the support plate (44) are transitioned through a first arc surface (46), and a second arc surface (47) is formed at the lower corner of the end of the storage box (43) close to the push plate (413).

10. The automatic quantitative feeding device for iron filings pressed cakes according to claim 9 is characterized in that: A limiting plate (48) is fixed at the bottom of the slot plate (411), and a notch is formed at the upper corner of the end of the material storage box (43) close to the push plate (413), and the limiting plate (48) is used to block the notch.