Cable laying device for photovoltaic power station

By designing a combination of guide mechanism and laying mechanism in the cable laying device of the photovoltaic power station, the problems of bend and damage during the cable laying process are solved, and efficient guide and protection of the cable are achieved.

CN223016099UActive Publication Date: 2025-06-24SHANGHAI FULEICHANG ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422133440.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-24
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The cable laying devices used in existing photovoltaic power stations are prone to cause cable bending and skin damage during laying, and lack an effective guide structure.

Method used

A cable laying device including a guide mechanism and a laying mechanism is designed. Through the cooperation of the first wire wheel and the second wire wheel, the guide mechanism guides the unwinded cable wire; the laying mechanism uses a laying motor to drive the reciprocating screw and the sliding block to move, and combines the synchronous movement of the guide mechanism to ensure that the cable wire is effectively guided during the laying process.

Benefits of technology

It effectively avoids bending and wear of the cable during laying, and improves the protection effect and laying efficiency of the cable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cable laying device for a photovoltaic power station, which comprises a movable base, the top of the movable base is provided with an unwinding mechanism for unwinding a cable, one side of the unwinding mechanism is provided with a guiding and conveying mechanism for guiding the cable, and a first wire guide wheel and a second wire guide wheel in the guiding and conveying mechanism are matched with each other, so that the cable is laid. A laying motor in the laying mechanism drives a reciprocating lead screw to rotate, a sliding block is driven by the reciprocating lead screw to move in a reciprocating mode, two sets of laying wheels in a laying groove in the sliding block are matched to lay the cable, and a rotationally-arranged cable guide roller assists in guiding the cable laid by the laying mechanism; and along with the movement of the sliding block, a mounting frame arranged in the guiding and conveying mechanism in a sliding manner synchronously moves, so that a first wire guide wheel and a second wire guide wheel always guide and convey the cable along with two groups of laying wheels in the laying mechanism, and the situation that the cable is bent and worn during laying can be avoided to a certain extent.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable laying, in particular to a cable laying device for a photovoltaic power station. Background Art

[0002] A cable laying device for a photovoltaic power station is a mechanical device or system specifically used for laying cables within the area of a photovoltaic power station. It aims to improve the efficiency, safety, and quality of cable laying.

[0003] For example, a wire and cable laying device (publication number: CN219420112U) includes a laying frame, pulleys, a cable setting roller, and a guiding assembly; the pulleys and the cable setting roller are arranged on the laying frame; a laying groove is arranged on the laying frame. By setting the guiding assembly, the guiding frame is used to guide the cable body to be laid extending from the cable setting roller, and by using the guiding seat slidably arranged on the guiding frame, the horizontal position of the guiding seat moves synchronously with the extending position of the cable body on the cable setting roller. A digital structure such as a single-chip microcomputer is set for the periodic sliding track of the guiding seat, so that after the cable body extends from the cable setting roller, it can reciprocally move on the sliding rod under the guidance of the guiding seat, thereby reducing the pulling between the cable body and the cable setting roller during the cable laying process and playing a better protective role for the cable body.

[0004] Based on the retrieval of the above patent and the combination with the equipment in the prior art, it is found that the above equipment lacks a structure for guiding and feeding the cable. The cable directly drives the movable guiding cylinder and the cable setting sleeve to move through the lead screw motor, and the cable is guided and laid by the cooperation of the movable guiding cylinder and the cable setting sleeve. The ends of the movable guiding cylinder and the cable setting sleeve directly contact the cable, which easily causes the cable to bend during cable laying, and the cable outer skin is easily damaged during the conveying process of the movable guiding cylinder and the cable setting sleeve. Therefore, we need to propose a cable laying device for a photovoltaic power station. Content of the Utility Model

[0005] The purpose of the utility model is to provide a cable laying device for a photovoltaic power station. Through the cooperation of the first wire wheel and the second wire wheel in the guiding and feeding mechanism, the cable can be guided and fed when the cable is unrolled by the unrolling mechanism. In the laying mechanism, the laying motor drives the reciprocating lead screw to rotate, and the sliding block reciprocally moves through the reciprocating lead screw. Two laying wheels in the laying groove on the sliding block cooperate to lay the cable. As the sliding block moves, the mounting frame slidably arranged in the guiding and feeding mechanism moves synchronously to lay the cable, so as to solve the problems raised in the above background art.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A cable laying device for a photovoltaic power station, comprising a moving base, a pay-off mechanism for paying off cables is installed on the top of the moving base, a guiding mechanism for guiding the cables is installed on one side of the pay-off mechanism, and a laying mechanism for laying the cables is installed on one side of the guiding mechanism;

[0008] The guiding mechanism includes two groups of mounting plates, the two groups of mounting plates are symmetrically and fixedly installed on the surface of the moving base, two groups of sliding rods are symmetrically and fixedly installed up and down between the two groups of mounting plates, guiding sliders are slidably installed on the outer walls of the two groups of sliding rods, a mounting frame is fixedly installed between the two groups of guiding sliders, a first wire wheel is rotatably installed below the interior of the mounting frame, a U-shaped frame is slidably installed above the first wire wheel, and a second wire wheel used in cooperation with the first wire wheel is rotatably installed inside the U-shaped frame.

[0009] Preferably, the laying mechanism includes two groups of fixing plates, the two groups of fixing plates are symmetrically and fixedly installed on the top of the moving base, a reciprocating lead screw is rotatably installed between the two groups of fixing plates, one end of the reciprocating lead screw penetrates through one of the fixing plates and is fixedly connected with a laying motor, a sliding block is threadedly connected to the outer wall of the reciprocating lead screw, a laying groove is opened at one end of the sliding block, and two groups of laying wheels are symmetrically and rotatably installed inside the laying groove.

[0010] Preferably, a limiting rod is slidably inserted on one side of the sliding block where the reciprocating lead screw is located, and both ends of the limiting rod are fixedly connected to the opposite sides of the two groups of fixing plates respectively.

[0011] Preferably, the pay-off mechanism includes two groups of support plates, the two groups of support plates are symmetrically and fixedly installed on the top of the moving base, a pay-off reel is rotatably installed between the two groups of support plates, and one end of the pay-off reel penetrates through one of the support plates and is fixedly connected with a pay-off motor.

[0012] Preferably, limiting chutes are opened on both sides of the mounting frame where the U-shaped frame is located, limiting sliders are slidably installed inside the two groups of limiting chutes, and one ends of the two groups of limiting sliders are fixedly connected to the side walls on both sides of the U-shaped frame respectively.

[0013] Preferably, two groups of springs are symmetrically and fixedly installed on the inner top of the mounting frame, and the bottoms of the two groups of springs are fixedly connected to the top of the U-shaped frame.

[0014] Preferably, a groove is opened at one end of the moving base, and a wire roller is rotatably installed inside the groove.

[0015] Preferably, a push frame is fixedly installed on the top of one end of the moving base, and push rods are fixedly installed on both sides of the top of the push frame.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] In the present utility model, through the cooperation of the first wire wheel and the second wire wheel in the wire guiding mechanism, the wire guiding can be carried out when the unwinding mechanism unwinds the cable. In the laying mechanism, the laying motor drives the reciprocating lead screw to rotate, and the sliding block is driven to reciprocate by the reciprocating lead screw. Two laying wheels in the laying groove on the sliding block cooperate to lay the cable. The rotatably arranged wire roller assists in guiding the cable laid by the laying mechanism. As the sliding block moves, the mounting frame slidably arranged in the wire guiding mechanism moves synchronously, so that the first wire wheel and the second wire wheel always guide the cable along with the two laying wheels in the laying mechanism, which can to a certain extent avoid the situation of bending and abrasion of the cable during laying. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a three-dimensional structural schematic diagram of the side view of the present utility model;

[0019] Figure 2 is a structural schematic diagram of the wire guiding mechanism of the present utility model;

[0020] Figure 3 is a structural schematic diagram of the first wire wheel and the second wire wheel in the wire guiding mechanism of the present utility model;

[0021] Figure 4 is a structural schematic diagram of the laying mechanism of the present utility model.

[0022] In the figure: 1, moving base; 2, unwinding mechanism; 21, support plate; 22, unwinding reel; 23, unwinding motor; 3, wire guiding mechanism; 31, mounting plate; 32, slide bar; 33, guiding slider; 34, mounting frame; 35, first wire wheel; 36, C-shaped frame; 37, second wire wheel; 38, spring; 39, limiting chute; 310, limiting slider; 4, laying mechanism; 41, fixing plate; 42, reciprocating lead screw; 43, laying motor; 44, sliding block; 45, laying groove; 46, laying wheel; 47, limiting rod; 5, groove; 6, wire roller; 7, pushing frame. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1-4 , the present utility model provides a technical solution:

[0025] A cable laying device for a photovoltaic power station, comprising a moving base 1, a unwinding mechanism 2 for unwinding the cable is installed on the top of the moving base 1, a guiding mechanism 3 for guiding the cable is installed on one side of the unwinding mechanism 2, and a laying mechanism 4 for laying the cable is installed on one side of the guiding mechanism 3;

[0026] The guiding mechanism 3 includes two groups of mounting plates 31, the two groups of mounting plates 31 are symmetrically and fixedly installed on the surface of the moving base 1, two groups of sliding rods 32 are symmetrically and fixedly installed between the two groups of mounting plates 31 up and down, guiding sliders 33 are slidably installed on the outer walls of the two groups of sliding rods 32, a mounting frame 34 is fixedly installed between the two groups of guiding sliders 33, a first wire wheel 35 is rotatably installed below the interior of the mounting frame 34, a U-shaped frame 36 is slidably installed above the first wire wheel 35, and a second wire wheel 37 which is used in cooperation with the first wire wheel 35 is rotatably installed inside the U-shaped frame 36, which is convenient for guiding the cable when the cable is unwound by the unwinding mechanism 2 through the cooperation of the first wire wheel 35 and the second wire wheel 37.

[0027] The laying mechanism 4 includes two groups of fixing plates 41, the two groups of fixing plates 41 are symmetrically and fixedly installed on the top of the moving base 1, a reciprocating lead screw 42 is rotatably installed between the two groups of fixing plates 41, one end of the reciprocating lead screw 42 penetrates through one of the fixing plates 41 and is fixedly connected with a laying motor 43, a sliding block 44 is threadedly connected to the outer wall of the reciprocating lead screw 42, a laying groove 45 is opened at one end of the sliding block 44, and two groups of laying wheels 46 are symmetrically and rotatably installed inside the laying groove 45, which is convenient for driving the reciprocating lead screw 42 to rotate through the laying motor 43, driving the sliding block 44 to reciprocate through the reciprocating lead screw 42, and the two groups of laying wheels 46 in the laying groove 45 on the sliding block 44 cooperate to lay the cable.

[0028] A limiting rod 47 is slidably inserted on one side of the sliding block 44 where the sliding block 44 is located on the reciprocating lead screw 42, and both ends of the limiting rod 47 are fixedly connected to the opposite sides of the two groups of fixing plates 41 respectively, which is convenient for limiting the movement of the sliding block 44 through the limiting rod 47, so that the sliding block 44 can only move linearly.

[0029] The unwinding mechanism 2 includes two groups of support plates 21, the two groups of support plates 21 are symmetrically and fixedly installed on the top of the moving base 1, a winding drum 22 is rotatably installed between the two groups of support plates 21, and one end of the winding drum 22 penetrates through one of the support plates 21 and is fixedly connected with an unwinding motor 23, which is convenient for unwinding the cable through the unwinding mechanism 2.

[0030] Limit sliding grooves 39 are opened on both sides of the mounting frame 34 where the mounting frame 34 is located on both sides of the U-shaped frame 36, limit sliders 310 are slidably installed inside the two groups of limit sliding grooves 39, and one ends of the two groups of limit sliders 310 are respectively fixedly connected to the side walls of both sides of the U-shaped frame 36, which is convenient for limiting the movement of the U-shaped frame 36 through the cooperation of the limit sliding grooves 39 and the limit sliders 310.

[0031] Two groups of springs 38 are symmetrically and fixedly installed on the inner top of the mounting frame 34. The bottoms of the two groups of springs 38 are fixedly connected to the top of the U-shaped frame 36, which facilitates the cooperation of the two groups of springs 38 to make the second wire wheel 37 and the first wire wheel 35 inside the U-shaped frame 36 have a certain acting force, so that the cable can be attached between the first wire wheel 35 and the second wire wheel 37.

[0032] A groove 5 is formed at one end of the moving base 1, and a wire roller 6 is rotatably installed inside the groove 5, which facilitates the auxiliary guiding and feeding of the cable laid by the laying mechanism 4 through the wire roller 6.

[0033] A push frame 7 is fixedly installed on the top of one end of the moving base 1, and push rods are fixedly installed on both sides of the top of the push frame 7.

[0034] Working principle: When the utility model is in use, the first wire wheel 35 and the second wire wheel 37 in the guiding mechanism 3 cooperate to guide and feed the cable when the cable is unwound by the unwinding mechanism 2. The laying motor 43 in the laying mechanism 4 drives the reciprocating lead screw 42 to rotate, and the reciprocating lead screw 42 drives the sliding block 44 to reciprocate. The two laying wheels 46 in the laying groove 45 on the sliding block 44 cooperate to lay the cable. The rotatably arranged wire roller 6 assists in guiding and feeding the cable laid by the laying mechanism 4. As the sliding block 44 moves, the slidably arranged mounting frame 34 in the guiding mechanism 3 moves synchronously, so that the first wire wheel 35 and the second wire wheel 37 always guide and feed the cable with the two laying wheels 46 in the laying mechanism 4, which can to a certain extent avoid the situation of bending and abrasion of the cable during laying.

[0035] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A cable laying device for a photovoltaic power station, comprising a mobile base (1), characterized in that: A reeling mechanism (2) for reeling the cable is installed on the top of the mobile base (1), a guiding mechanism (3) for guiding the cable is installed on one side of the reeling mechanism (2), and a laying mechanism (4) for laying the cable is installed on one side of the guiding mechanism (3); The guide mechanism (3) comprises two groups of mounting plates (31), the two groups of mounting plates (31) are symmetrically fixedly mounted on the surface of the movable base (1), two groups of sliding bars (32) are symmetrically fixedly mounted between the two groups of mounting plates (31), guide sliders (33) are slidably mounted on the outer walls of the two groups of sliding bars (32), a mounting frame (34) is fixedly mounted between the two groups of guide sliders (33), a first wire wheel (35) is rotatably mounted at the lower part of the mounting frame (34), a shaped frame (36) is slidably mounted above the first wire wheel (35), and a second wire wheel (37) used in conjunction with the first wire wheel (35) is rotatably mounted inside the shaped frame (36).

2. A cable laying device for a photovoltaic power station according to claim 1, characterized in that: The laying mechanism (4) comprises two groups of fixed plates (41), the two groups of fixed plates (41) are symmetrically fixedly installed on the top of the movable base (1), a reciprocating screw rod (42) is rotatably installed between the two groups of fixed plates (41), one end of the reciprocating screw rod (42) passes through one group of fixed plates (41) and is fixedly connected to a laying motor (43), the outer wall of the reciprocating screw rod (42) is threadedly connected to a sliding block (44), one end of the sliding block (44) is provided with a laying groove (45), and two groups of laying wheels (46) are symmetrically rotatably installed inside the laying groove (45).

3. A cable laying device for a photovoltaic power station according to claim 2, characterized in that: The sliding block (44) is located on one side of the reciprocating screw rod (42) and is slidably inserted into a limiting rod (47). The two ends of the limiting rod (47) are respectively fixedly connected to the opposite sides of the two sets of fixing plates (41).

4. The cable laying device for a photovoltaic power station according to claim 1, characterized in that: The unwinding mechanism (2) comprises two groups of support plates (21), the two groups of support plates (21) are symmetrically fixedly mounted on the top of the movable base (1), an unwinding drum (22) is rotatably mounted between the two groups of support plates (21), and one end of the unwinding drum (22) passes through one of the groups of support plates (21) and is fixedly connected to an unwinding motor (23).

5. The cable laying device for a photovoltaic power station according to claim 1, characterized in that: The mounting frame (34) is provided with limiting slide grooves (39) on both sides of the shaped frame (36), and limiting sliders (310) are slidably installed inside the two groups of limiting slide grooves (39), and one end of the two groups of limiting sliders (310) is fixedly connected to the side walls of the shaped frame (36) on both sides.

6. The cable laying device for a photovoltaic power station according to claim 1, characterized in that: Two groups of springs (38) are symmetrically fixedly mounted on the inner top of the mounting frame (34), and the bottoms of the two groups of springs (38) are fixedly connected to the top of the shaped frame (36).

7. The cable laying device for a photovoltaic power station according to claim 1, characterized in that: A groove (5) is provided at one end of the movable base (1), and a guide wire roller (6) is rotatably mounted inside the groove (5).

8. The cable laying device for a photovoltaic power station according to claim 1, characterized in that: A push frame (7) is fixedly mounted on the top of one end of the mobile base (1), and push rods are fixedly mounted on both sides of the top of the push frame (7).

Citation Information

Patent Citations

  • Wire and cable laying device

    CN219420112U