Iron alloy slag smelting water slag flushing device

By designing a water slag flushing device for ferroalloy slag smelting, and using a circulating flushing mechanism to cool and flush slag material, the problems of high-temperature labor risks and flushing pollution are solved, and a safer and more environmentally friendly smelting process is achieved.

CN223016882UActive Publication Date: 2025-06-24JIAYUGUAN HONG DIAN IRON ALLOY CO LTD
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Patent Information

Application Number
CN202421599986.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-06-24
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

In the mine hot furnace smelting industry, the amount of slag produced by ferroalloy slag is large during the sludge smelting process, which requires manual pouring and cleaning, which poses high-temperature labor risks and flue gas spill pollution problems.

Method used

A ferroalloy slag sludge sludge flushing device is designed, including a slag tank and a slag tank. The circulating flushing mechanism is used to spray water into the slag tank through a water jet pipe and a high-pressure water pump to cool and flush the slag material to reduce manual cleaning and flue gas overflow.

Benefits of technology

It effectively reduces the risk and labor intensity of manual cleaning and pouring in high temperature environments, reduces flue gas spillage and smoke pollution, and improves the on-site sanitation environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an iron alloy slag smelting transformation water slag flushing device which comprises a water slag pool and a water slag tank, one end of the water slag tank is provided with a slag discharge port, the slag discharge port is arranged in the water slag pool, the inner bottom face of the water slag tank inclines downwards in the direction towards the water slag pool, the water slag tank is provided with a slag pouring die head, and a circulating flushing mechanism is arranged between the slag pouring die head and the water slag pool. A water spraying pipe of the circulating flushing mechanism is arranged in the slag pouring die head, a water outlet penetrates through the bottom of the water slag pool, a filter screen is arranged in the water outlet, and a water pump is communicated with a water pipe arranged between the water spraying pipe and the water outlet. According to the utility model, environment pollution caused by smoke overflow during pouring of waste residues and productive residues and environmental protection events are effectively controlled; the circulating flushing mechanism cools red slag in the slag pouring process and then flows the cooled red slag into the water slag pool through the water slag groove. And personnel do not need to manually clean the slag tank in a high-temperature environment after pouring slag by controlling the pouring speed and stopping water supply, so that the manual labor amount and the safety risk possibly caused by operation in the high-temperature environment are reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of iron and steel metallurgy, and particularly relates to a water slag flushing device for slag-containing smelting of ferroalloys. Background Art

[0002] In the submerged arc furnace smelting industry, slag-containing smelting is relatively common in ferroalloy smelting. In the previous transformation of submerged arc furnace smelting, since the previous smelting was slag-free smelting (such as ferrosilicon alloy) and there was no need to pour slag, after changing the smelting variety to slag-containing smelting (such as silicomanganese alloy, ferrochrome alloy), it was all slag-containing smelting, and the amount of discharged slag was large, so it was necessary to pour the slag. Because there was no water flushing system in the old workshop, it was necessary to use a slag trough to pour and drain the slag into the slag pond. During the cleaning process of the slag trough after pouring, it needed to be cleaned by personnel, with a relatively high temperature, a large amount of labor, and risks. When pouring the slag, a large amount of flue gas overflowed and the dust was large. Content of the Utility Model

[0003] The purpose of the utility model is to provide a water slag flushing device for slag-containing smelting of ferroalloys to solve the above problems.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0005] A water slag flushing device for slag-containing smelting of ferroalloys includes a water slag pond and a water slag trough. One end of the water slag trough is provided with a slag discharge port, and the slag discharge port is arranged in the water slag pond. The inner bottom surface of the water slag trough slopes downward in the direction towards the water slag pond. A slag pouring die head is arranged on the water slag trough. A circulating water flushing mechanism is arranged between the slag pouring die head and the water slag pond. The circulating water flushing mechanism includes a water spraying pipe, a water pump and a water outlet. The water spraying pipe is arranged in the slag pouring die head, the water outlet penetrates through the bottom of the water slag pond, a filter screen is arranged in the water outlet, and the water pump is respectively connected with the water spraying pipe and the water outlet through water pipes.

[0006] In order to further implement the utility model, the water slag trough is of a U-shaped structure, and the two extended ends of the U shape are provided with open slag discharge ports. The discharge port of the slag pouring die head is arranged inside the closed end of the U shape, and the bottom end of the discharge port does not contact the inner bottom surface of the water slag trough.

[0007] In order to further implement the utility model, the slag pouring die head is arranged at one end of the water slag trough far away from the water slag pond, and the axis of the slag pouring die head is perpendicular to the bottom surface of the water slag trough.

[0008] In order to further implement the utility model, the slag discharge port penetrates through the side wall of the water slag pond.

[0009] In order to further implement the utility model, the water spraying pipe penetrates through the side wall of the slag pouring die head, and the water spraying pipe is arranged at 2 / 3 of the height of the slag pouring die head.

[0010] In order to further implement the utility model, the water pump adopts a high-pressure water pump.

[0011] The beneficial effects of the present utility model compared with the prior art are as follows:

[0012] The present utility model connects the water outlet, water pump and water spray pipe in sequence by means of a water pipe. The water pump connecting pipe is in the water slag pool. The water pressure of the water pump is used to spray the water in the water slag pool into the water slag tank to realize the cooling of the slag obtained by casting with circulating water, and then the water flow is used to wash into the water slag pool.

[0013] The present utility model effectively controls the smoke and gas overflow pollution to the environment caused by casting waste slag and productive slag, and prevents environmental protection incidents; the circulating flushing mechanism cools the red slag during the casting process of the slag and then flows into the water slag pool through the water slag tank; the personnel control the casting speed and stop the water supply, so there is no need for manual cleaning of the slag tank in the high-temperature environment after casting the slag, reducing the manual labor intensity and the safety risks that may be caused by working in the high-temperature environment.

[0014] The present utility model conducts a water flushing transformation on the dry slag tank, and the sanitary environment of the on-site area is better after the process improvement of the ferrosilicon slag smelting.

[0015] The present utility model can reduce the phenomenon of smoke and dust overflow during the casting process, and there is no need for people to pry the slag in the high-temperature environment, reducing the harm of manual labor in the high-temperature environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of the present utility model;

[0017] The meanings of the reference numerals are as follows: 1, water slag tank; 2, slag discharge port; 3, water slag pool; 4, slag casting die head; 5, water spray pipe; 6, water pump; 7, water outlet; 8, filter screen; 9, water pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] The present utility model will be further described below in conjunction with the drawings and specific embodiments.

[0019] Such as Figure 1As shown in the figure, a slag-containing ferrous alloy water slag flushing device includes a water slag pool 3 and a water slag trough 1. One end of the water slag trough 1 is provided with a slag discharge port 2. The water slag trough 1 is of a U-shaped structure, and the two extended ends of the U-shape are set as open slag discharge ports 2. The slag discharge port 2 penetrates into the side wall of the water slag pool 3. The inner bottom surface of the water slag trough 1 slopes downward along the direction towards the water slag pool 3. A slag pouring die head 4 is arranged on the water slag trough 1. The slag pouring die head 4 is arranged at the end of the water slag trough 1 far from the water slag pool 3. The axis of the slag pouring die head 4 is perpendicular to the bottom surface of the water slag trough 1. The discharge port of the slag pouring die head 4 is arranged inside the closed end of the U-shape, and the bottom end of the discharge port does not contact the inner bottom surface of the water slag trough 1. A circulating flushing mechanism is arranged between the slag pouring die head 4 and the water slag pool 3. The circulating flushing mechanism includes a water spraying pipe 5, a water pump 6 and a water outlet 7. The water spraying pipe 5 penetrates into the side wall of the slag pouring die head 4. The water spraying pipe 5 is arranged at 2 / 3 of the height of the slag pouring die head 4. The water outlet 7 penetrates into the bottom of the water slag pool 3. A filter screen 8 is arranged inside the water outlet 7. The water pump 6 is respectively connected with the water spraying pipe 5 and the water outlet 7 through water pipes 9. The water pump 6 is a high-pressure water pump.

Claims

1. A ferroalloy slag smelting water slag flushing device, comprising a slag water pool and a slag water tank, characterized in that: A slag discharge port (2) is provided at one end of the slag trough (1), the slag discharge port (2) is provided in the slag trough (3), the inner bottom surface of the slag trough (1) is inclined downward in the direction toward the slag trough (3), a slag casting die head (4) is provided on the slag trough (1), a circulating water flushing mechanism is provided between the slag casting die head (4) and the slag trough (3), the circulating water flushing mechanism comprises a water spray pipe (5), a water pump (6) and a water outlet (7), the water spray pipe (5) is provided in the slag casting die head (4), the water outlet (7) is penetrated through the bottom of the slag trough (3), a filter screen (8) is provided in the water outlet (7), and water pipes (9) are provided between the water pump (6), the water spray pipe (5) and the water outlet (7) for communication.

2. The ferroalloy slag smelting water slag flushing device according to claim 1, characterized in that: The slag trough (1) is a U-shaped structure, the two protruding ends of the U-shape are arranged as open slag discharge ports (2), the discharge port of the slag casting die head (4) is arranged in the closed end of the U-shape, and the bottom end of the discharge port does not contact the inner bottom surface of the slag trough (1).

3. The ferroalloy slag smelting water slag flushing device according to claim 1 or 2, characterized in that: The slag casting die head (4) is arranged at one end of the slag water trough (1) away from the slag water pool (3), and the axis of the slag casting die head (4) is perpendicular to the bottom surface of the slag water trough (1).

4. The ferroalloy slag smelting water slag flushing device according to claim 3, characterized in that: The slag discharge port (2) is arranged through the side wall of the slag pool (3).

5. The ferroalloy slag smelting water slag flushing device according to claim 4, characterized in that: The water spray pipe (5) is inserted into the side wall of the slag casting die head (4), and the water spray pipe (5) is arranged at 2 / 3 of the height of the slag casting die head (4).

6. The ferroalloy slag smelting water slag flushing device according to claim 5, characterized in that: The water pump (6) is a high-pressure water pump.