Carding machine with cleaning structure

By designing a motor-driven roller and comb teeth combination in the card machine, combined with the combination of brush head and comb teeth, the problem that the existing card machine cannot effectively remove the spinning rollers, achieving efficient cleaning effects and self-cleaning functions.

CN223017059UActive Publication Date: 2025-06-24XINJIANG COTTON HOME TEXTILE CO LTD
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Patent Information

Application Number
CN202421580593.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-06-24
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing carding machine cannot effectively remove the rotating thorn rollers during cleaning, resulting in poor cleaning results.

Method used

A card machine with a cleaning structure is designed, using a motor-driven roller and comb teeth combination. Through the cooperation of the brush head and comb teeth, the debris on the comb roller and brush head can be continuously cleaned, and the debris on the cleaned debris are sucked away by the air-suction exhaust assembly.

Benefits of technology

It realizes effective cleaning of debris in the card machine, improves cleaning efficiency, reduces labor costs, and achieves self-cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carding machines, and discloses a carding machine with a cleaning structure, which comprises a machine shell, the outer surface of the machine shell is fixedly connected with a feeding-in plate, the outer surface of the machine shell is fixedly connected with a discharging-out plate, the outer surface of the machine shell is provided with a motor I, the outer surface of the machine shell is provided with a motor II, and the motor II is provided with a motor II. When the combing and rolling shaft cleans cotton slivers in conveying, the second motor can drive the brush head on the first rolling shaft to continuously contact and brush the combing and rolling shaft, and the third motor can drive the comb teeth on the second rolling shaft to clean sundries cleaned by the brush head, so that the gathering rod can transversely gather the sundries attached to the brush head, and the combing and rolling shaft is more convenient to use. The cleaning effect of the comb teeth is further optimized, when the two threaded sliding blocks move in the opposite directions, the touch-off rods touch sundries attached to the gathering rods moving in the opposite directions, finally, the cleaning effect of the comb teeth is optimized, and self-cleaning is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of carding machines, and specifically relates to a carding machine with a cleaning structure. Background Technique

[0002] Carding machines are used to process cotton fibers and chemical fibers and belong to textile machinery. According to the spinning process flow, carding is an important process. The previous process of the carding machine is the opening and cleaning combined machine, and the subsequent process is the drawing frame (ordinary carding process flow) or the sliver lap machine (combed process flow). The working principle of the carding machine is to loosen, card, and remove impurities from the cotton lap sent by the previous process or the oiled cotton layer supplied by the cotton box, so that all the curly cotton loops become single fibers that are basically straightened. During this process, the broken seeds, impurities, and short lint left over from the opening and cleaning process are removed, and then a cotton sliver of a certain specification is formed.

[0003] According to a publicly disclosed carding machine with a cotton silk cleaning structure (publication number: CN216838326U), in the above application, the lead screw is rotated by the drive of the second motor, so that the sliders at both ends of the cleaning roller move up and down along the lead screw on the inner wall of the housing, so that the cleaning brush on the outer wall of the cleaning roller contacts the cotton flocs on the outer wall of the licker-in roller. And the cleaning brush can be rotated by the drive of the first motor at both ends. At the same time, with the rotation of the licker-in roller, the cotton flocs on its outer wall can be cleaned by the cleaning brush. A part of the cleaned cotton flocs will fall into the storage box below for storage. This process can effectively improve the cleaning efficiency of the licker-in roller and reduce the labor cost.

[0004] However, in the actual use process of the above equipment, although it can achieve the cleaning effect of moving up and down, it cannot clean the rotating licker-in roller when rising, so that the licker-in roller cannot be cleaned when it is not in contact with the cleaning structure, and finally the problem of poor cleaning effect occurs. In view of this, we have proposed a carding machine with a cleaning structure. Content of the Utility Model

[0005] The purpose of the utility model is to provide a carding machine with a cleaning structure to solve the problems raised in the above background technique.

[0006] To achieve the above object, the utility model provides the following technical solutions: A carding machine with a cleaning structure, including a machine shell, an air suction and discharging component is arranged on the inner wall of the machine shell, an incoming plate is fixedly connected to the outer surface of the machine shell, an outgoing plate is fixedly connected to the outer surface of the machine shell, a first motor is arranged on the outer surface of the machine shell, the output end of the first motor penetrates the machine shell and is fixedly connected to a carding roller shaft, one end of the carding roller shaft is rotatably installed on the machine shell, a cleaning component is arranged on the outer surface of the machine shell, the cleaning component includes a second motor, a second motor is arranged on the outer surface of the machine shell, the output end of the second motor penetrates the machine shell and is fixedly connected to a first roller, a brush head is fixedly connected to the outer surface of the first roller, one end of the first roller is rotatably installed on the machine shell, a third motor is arranged on the outer surface of the machine shell, the output end of the third motor penetrates the machine shell and is fixedly connected to a second roller, one end of the second roller is rotatably installed on the machine shell, an installation groove is formed on the outer surface of the second roller, a fourth motor is arranged on the outer surface of the installation groove, the output end of the fourth motor is fixedly connected to a bidirectional reciprocating lead screw, one end of the bidirectional reciprocating lead screw is rotatably installed on a fixing plate, one end of the fixing plate is fixedly connected to the installation groove, a blocking ring is fixedly connected to the outer surface of the bidirectional reciprocating lead screw, a comb tooth is fixedly connected to the outer surface of the second roller, a threaded slider is threadedly connected to the outer surface of the bidirectional reciprocating lead screw, a limiting plate is fixedly connected to the outer surface of the threaded slider, the outer surface of the limiting plate is movably connected to the installation groove, a connecting plate is fixedly connected to the outer surface of the limiting plate, a gathering rod is fixedly connected to the outer surface of the connecting plate, and a touching and falling rod is fixedly connected to the outer surface of the connecting plate.

[0007] Preferably, the outer surface of the comb tooth is movably connected to the brush head, the outer surface of the gathering rod is movably connected to the brush head, and the outer surface of the touching and falling rod is movably connected to the gathering rod, so that the comb tooth can clean the brush head during operation, so that the gathering rod can gather the scattered sundries on the brush head during operation, and when the touching and falling rod touches and contacts the gathering rod, the sundries attached to the gathering rod can be touched and dropped.

[0008] Preferably, the center lines of the carding roller shaft, the first roller and the second roller are all in the same plane, so that the whole can operate stably.

[0009] Preferably, the number of the comb teeth is several, and several comb teeth are arranged in a circumferential array on the arc-shaped outer surface of the second roller, so that the comb teeth can perform scraping cleaning smoothly.

[0010] Preferably, an optimization component is arranged on the outer surface of the second roller, the optimization component includes a touching and falling plate, a touching and falling plate is fixedly connected to the outer surface of the second roller, an extension plate is fixedly connected to the outer surface of the connecting plate, and a collecting ring is rotatably installed at one end of the extension plate.

[0011] Preferably, a touch-down plate is movably connected to the outer surface of the collection ring, enabling the collection ring to roll and collect the sundries that are difficult for the air suction and discharging component to adsorb from the comb teeth, and when contacting the touch-down plate, it can touch and drop the collected sundries, allowing the air suction and discharging component to absorb them.

[0012] Compared with the prior art, the utility model provides a carding machine with a cleaning structure, having the following beneficial effects:

[0013] 1. In the carding machine with a cleaning structure, when the cotton sliver being conveyed by the carding roller is cleaned, the second motor drives the brush head on the first roller to continuously contact and clean the carding roller, and the third motor drives the comb teeth on the second roller to remove the sundries cleaned by the brush head. The removed sundries are sucked away by the air suction and discharging component. When the comb teeth are performing the removal operation, the fourth motor drives the bidirectional reciprocating screw rod to rotate, causing the threaded slider to reciprocate along the installation groove under the restriction of the limiting plate, enabling the gathering rod to horizontally gather the sundries attached to the brush head, further optimizing the effect of the comb teeth performing the removal operation. And when the two threaded sliders move towards each other, the touch-down rod touches the sundries attached to the gathering rod moving in the opposite direction, ultimately optimizing the effect of the comb teeth performing the removal operation and achieving self-cleaning.

[0014] 2. In the carding machine with a cleaning structure, when the gathering rod can horizontally gather the sundries attached to the brush head, it can simultaneously drive the extension plate and the collection ring to operate, enabling the collection ring to roll and collect the sundries that are difficult for the air suction and discharging component to adsorb from the comb teeth, and when contacting the touch-down plate, it can touch and drop the collected sundries, allowing the air suction and discharging component to absorb them, ultimately achieving a multi-angle and multi-level cleaning effect, making the overall operation more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the carding roller structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the cleaning component structure of the utility model;

[0018] Figure 4 It is a schematic diagram of the connecting plate structure of the utility model;

[0019] Figure 5 It is a schematic diagram of the optimization component structure of the utility model.

[0020] In the figure: 1. Machine housing; 2. Incoming board; 3. Outgoing board; 4. First motor; 5. Combing roller shaft; 6. Cleaning component; 601. Second motor; 602. First roller; 603. Brush head; 604. Third motor; 605. Second roller; 606. Installation groove; 607. Fourth motor; 608. Bi-directional reciprocating lead screw; 609. Fixed plate; 610. Baffle ring; 611. Comb teeth; 612. Threaded slider; 613. Limiting plate; 614. Connecting plate; 615. Gathering rod; 616. Touch-down rod; 7. Optimization component; 701. Touch-down plate; 702. Extension plate; 703. Collection ring; 8. Suction air and discharge component. Detailed implementation manner

[0021] As Figures 1 - 5 shown, the present utility model provides a technical solution: A carding machine with a cleaning structure, including a machine housing 1. An air suction and discharge component 8 is provided on the inner wall of the machine housing 1. The air suction and discharge component 8 can suck and process the sundries attached to the comb teeth 611 during operation. An incoming board 2 is fixedly connected to the outer surface of the machine housing 1, and an outgoing board 3 is fixedly connected to the outer surface of the machine housing 1. A first motor 4 is provided on the outer surface of the machine housing 1. The output end of the first motor 4 penetrates the machine housing 1 and is fixedly connected to a combing roller shaft 5. One end of the combing roller shaft 5 is rotatably installed on the machine housing 1. A cleaning component 6 is provided on the outer surface of the machine housing 1. The cleaning component 6 includes a second motor 601. A second motor 601 is provided on the outer surface of the machine housing 1. The output end of the second motor 601 penetrates the machine housing 1 and is fixedly connected to a first roller 602. A brush head 603 is fixedly connected to the outer surface of the first roller 602. One end of the first roller 602 is rotatably installed on the machine housing 1. The second motor 601 drives the brush head 603 on the first roller 602 to continuously contact and clean the combing roller shaft 5. A third motor 604 is provided on the outer surface of the machine housing 1. The output end of the third motor 604 penetrates the machine housing 1 and is fixedly connected to a second roller 605. One end of the second roller 605 is rotatably installed on the machine housing 1. An installation groove 606 is provided on the outer surface of the second roller 605.

[0022] Further, a fourth motor 607 is provided on the outer surface of the installation groove 606. The output end of the fourth motor 607 is fixedly connected to a bi-directional reciprocating lead screw 608. One end of the bi-directional reciprocating lead screw 608 is rotatably installed on a fixing plate 609. One end of the fixing plate 609 is fixedly connected to the installation groove 606. A blocking ring 610 is fixedly connected to the outer surface of the bi-directional reciprocating lead screw 608. A comb tooth 611 is fixedly connected to the outer surface of the second roller 605. The third motor 604 drives the comb teeth 611 on the second roller 605 to remove the sundries cleaned by the brush head 603. The removed sundries will be sucked away by the air suction and discharging assembly 8. A threaded slider 612 is threadedly connected to the outer surface of the bi-directional reciprocating lead screw 608. A limiting plate 613 is fixedly connected to the outer surface of the threaded slider 612. The outer surface of the limiting plate 613 is movably connected to the installation groove 606. A connecting plate 614 is fixedly connected to the outer surface of the limiting plate 613. An aggregating rod 615 is fixedly connected to the outer surface of the connecting plate 614. The fourth motor 607 drives the bi-directional reciprocating lead screw 608 to rotate, so that the threaded slider 612 reciprocates along the installation groove 606 under the restriction of the limiting plate 613, enabling the aggregating rod 615 to horizontally gather the sundries attached to the brush head 603. A touch-down rod 616 is fixedly connected to the outer surface of the connecting plate 614. When the two threaded sliders 612 move towards each other, the touch-down rod 616 will touch the sundries attached to the aggregating rod 615 moving in the opposite direction.

[0023] In the embodiment of the present invention, the outer surface of the comb tooth 611 is movably connected to the brush head 603, the outer surface of the aggregating rod 615 is movably connected to the brush head 603, and the outer surface of the touch-down rod 616 is movably connected to the aggregating rod 615, so that the comb teeth 611 can clean the brush head 603 during operation, the aggregating rod 615 can gather the sundries scattered on the brush head 603 during operation, and when the touch-down rod 616 touches the aggregating rod 615, the sundries attached to the aggregating rod 615 can be touched and dropped, enabling the air suction and discharging assembly 8 to absorb them. The center lines of the comb roller 5, the first roller 602, and the second roller 605 are all in the same plane, enabling the overall to operate stably. The number of the comb teeth 611 is several, and the several comb teeth 611 are arranged in a circular array on the arc-shaped outer surface of the second roller 605, enabling the comb teeth 611 to smoothly scrape and clean. An optimization assembly 7 is provided on the outer surface of the second roller 605. The optimization assembly 7 includes a touch-down plate 701. The touch-down plate 701 is fixedly connected to the outer surface of the second roller 605. An extension plate 702 is fixedly connected to the outer surface of the connecting plate 614. One end of the extension plate 702 is rotatably installed on a collection ring 703. The outer surface of the collection ring 703 is movably connected to the touch-down plate 701, enabling the collection ring 703 to roll and collect the sundries that are difficult to be adsorbed by the air suction and discharging assembly 8 from the comb teeth 611, and when contacting the touch-down plate 701, the collected sundries can be touched and dropped, enabling the air suction and discharging assembly 8 to absorb them.

[0024] In the present utility model, when the comb roller shaft 5 cleans the sliver during conveyance, the second motor 601 drives the brush head 603 on the first roller 602 to continuously contact and clean the comb roller shaft 5. Moreover, the third motor 604 drives the comb teeth 611 on the second roller 605 to remove the debris cleaned by the brush head 603. The removed debris is sucked away by the air suction and discharging assembly 8. When the comb teeth 611 perform the removal operation, the fourth motor 607 drives the bidirectional reciprocating lead screw 608 to rotate, so that the threaded slider 612 reciprocates along the installation groove 606 under the restriction of the limiting plate 613, enabling the gathering rod 615 to horizontally gather the debris attached to the brush head 603, further optimizing the effect of the comb teeth 611 performing the removal operation. And when the two threaded sliders 612 move towards each other, the contact rod 616 touches the debris attached to the gathering rod 615 moving in the opposite direction, ultimately optimizing the effect of the comb teeth 611 performing the removal operation and achieving self-cleaning.

[0025] Moreover, when enabling the gathering rod 615 to horizontally gather the debris attached to the brush head 603, it can simultaneously drive the extension plate 702 and the collection ring 703 to operate, enabling the collection ring 703 to roll and collect the debris that is difficult for the air suction and discharging assembly 8 to adsorb and process from the comb teeth 611. And when contacting the contact plate 701, it can touch and drop the collected debris, enabling the air suction and discharging assembly 8 to absorb it, ultimately achieving a multi-angle and multi-level cleaning effect, making the overall operation more stable.

[0026] The above has generally described the present utility model in detail. However, based on the present utility model, some modifications or improvements can be made, which are obvious to those of ordinary skill in the technical field. Therefore, modifications or improvements that do not depart from the spirit of the present utility model are within the protection scope of the present utility model.

Claims

1. A carding machine with a cleaning structure, comprising a casing (1), the inner wall of the casing (1) is provided with a suction and discharge assembly (8), the outer surface of the casing (1) is fixedly connected with an inlet plate (2), the outer surface of the casing (1) is fixedly connected with an outlet plate (3), the outer surface of the casing (1) is provided with a motor 1 (4), the output end of the motor 1 (4) passes through the casing (1) and is fixedly connected with a combing roller (5), one end of the combing roller (5) is rotatably mounted with the casing (1), characterized in that: The outer surface of the housing (1) is provided with a cleaning component (6), and the cleaning component (6) comprises: Motor 2 (601), the outer surface of the housing (1) is provided with motor 2 (601), the output end of motor 2 (601) passes through the housing (1) and is fixedly connected to roller 1 (602), the outer surface of roller 1 (602) is fixedly connected to a brush head (603), one end of roller 1 (602) is rotatably mounted on the housing (1), the outer surface of the housing (1) is provided with motor 3 (604), the output end of motor 3 (604) passes through A second roller (605) is fixedly connected to the housing (1), one end of the second roller (605) is rotatably mounted on the housing (1), an outer surface of the second roller (605) is provided with a mounting groove (606), an outer surface of the mounting groove (606) is provided with a fourth motor (607), an output end of the fourth motor (607) is fixedly connected to a bidirectional reciprocating screw rod (608), one end of the bidirectional reciprocating screw rod (608) is rotatably mounted with a fixing plate (609); The fixing plate (609) is fixedly connected to the mounting groove (606), one end of the fixing plate (609) is fixedly connected to the mounting groove (606), the outer surface of the bidirectional reciprocating screw rod (608) is fixedly connected to a blocking ring (610), the outer surface of the roller shaft (605) is fixedly connected to a comb tooth (611), the outer surface of the bidirectional reciprocating screw rod (608) is threadedly connected to a threaded slider (612), the outer surface of the threaded slider (612) is fixedly connected to a limiting plate (613), the outer surface of the limiting plate (613) is movably connected to the mounting groove (606), the outer surface of the limiting plate (613) is fixedly connected to a connecting plate (614), the outer surface of the connecting plate (614) is fixedly connected to a gathering rod (615), and the outer surface of the connecting plate (614) is fixedly connected to a touch-down rod (616).

2. A carding machine with a cleaning structure according to claim 1, characterized in that: The outer surface of the comb teeth (611) is movably connected to the brush head (603), the outer surface of the gathering rod (615) is movably connected to the brush head (603), and the outer surface of the touch-off rod (616) is movably connected to the gathering rod (615).

3. The carding machine with a cleaning structure according to claim 1, characterized in that: The center line of the combing roller (5), the center line of roller one (602) and the center line of roller two (605) are all in the same plane.

4. The carding machine with a cleaning structure according to claim 1, characterized in that: The number of the comb teeth (611) is a plurality, and the plurality of comb teeth (611) are arranged in a circular array on the arc-shaped outer surface of the second roller (605).

5. The carding machine with a cleaning structure according to claim 1, characterized in that: The outer surface of the second roller (605) is provided with an optimization component (7), and the optimization component (7) includes a touch-off plate (701). The outer surface of the second roller (605) is fixedly connected with the touch-off plate (701), and the outer surface of the connecting plate (614) is fixedly connected with an extension plate (702), and one end of the extension plate (702) is rotatably mounted with a collection ring (703).

6. A carding machine with a cleaning structure according to claim 5, characterized in that: The outer surface of the collecting ring (703) is movably connected with a contact plate (701).

Citation Information

Patent Citations

  • Carding machine with cotton silk cleaning structure

    CN216838326U