Discharging device of energy-saving and environment-friendly dyeing machine
By designing a discharge device with a motor and adjustable inclination angle, the problem that the existing dye discharge device cannot adjust the inclination angle is solved, and flexible control of dye flow and efficient dye process are achieved.
Patent Information
- Application Number
- CN202421852083.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The existing dyeing machine discharge device cannot adjust the discharge inclination angle, which affects the speed and uniformity of dye outflow, resulting in inconsistent dye concentration changes and discharge volume, increasing dye waste.
A discharge device including a motor, a screw rod, a moving block, a connecting rod and a rotating plate is designed. The motor drives the screw rod to rotate, and the moving block drives the connecting rod to slide, pushes the rotating plate to rotate, thereby adjusting the inclination angle of the support table and controlling the dye flow.
It realizes the regulation of dye supply speed and flow direction, reduces dye residues and waste, ensures sufficient dye flow, and improves the consistency and accuracy of the dyeing process.
Smart Images

Figure CN223017201U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile production and dyeing, in particular to a discharging device of an energy-saving and environment-friendly dyeing machine. Background Art
[0002] A dyeing machine is a device used for dyeing fiber materials. It is usually used in the textile industry to dye materials such as yarns, fabrics or cellulose. The dye is transported from the dye supply system to the dyeing position of the dyeing machine through a pipeline, usually by a dye pump or other types of conveying devices to ensure that the dye dyes the textile products at an appropriate speed and amount. However, a large amount of dye is easily wasted during the transportation of the dye. Therefore, a discharging device of an energy-saving and environment-friendly dyeing machine is proposed.
[0003] After retrieval, a discharging device of a dyeing machine is disclosed in the publication number: CN202573008U, which includes a dyeing tray, a dyeing cup located at the edge of the dyeing tray, and a balloon placed on the dyeing cup. It is characterized in that: an discharging cage is provided outside the dyeing tray through a bracket, and a balloon pushing device is also provided on the dyeing tray. The balloon pushing device and the discharging cage are respectively located on the opposite sides of the dyeing cup. The utility model has a simple structure, high automation degree, no need for manual pushing, easy to manufacture, low cost, safe and reliable.
[0004] In the above application, there is no need for manual pushing, it is easy to manufacture, has low cost, is safe and reliable. However, during the use process, the inclination angle of the discharging cannot be adjusted, which will affect the flow rate and uniformity of the dye flowing out of the storage bucket, resulting in changes in the concentration of the dye or inconsistency in the discharging amount during the dyeing process, and more dye will remain in the storage bucket, increasing the waste of the dye. Content of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides a discharging device of an energy-saving and environment-friendly dyeing machine, aiming to improve the problem that the inclination angle of the discharging cannot be adjusted, which will affect the flow rate and uniformity of the dye flowing out of the storage bucket, resulting in changes in the concentration of the dye or inconsistency in the discharging amount during the dyeing process, and more dye will remain in the storage bucket, increasing the waste of the dye.
[0006] To achieve the above object, the present utility model provides the following technical solution: A discharging device for an energy-saving and environmental-friendly dyeing machine, including a mounting plate, on the upper surface of which a guiding frame is fixedly connected. On the outer wall of the guiding frame, a motor is fixedly connected. The output end of the motor is fixedly connected with a lead screw, the outer wall of which is rotationally connected to the inner wall of the guiding frame. The outer wall of the lead screw is threadedly connected with a moving block, and on the outer wall of the moving block, a connecting rod is fixedly connected. The outer wall of the connecting rod is slidably connected to the inner wall of the guiding frame. On the outer wall of the connecting rod, a rotating plate is rotationally connected. On the outer wall of the rotating plate, a supporting platform is rotationally connected. On the lower surface of the supporting platform, a transmission column is rotationally connected. On the outer wall of the transmission column, a fixing block is fixedly connected, and the lower surface of the fixing block is fixedly connected to the upper surface of the mounting plate. On the upper surface of the supporting platform, a material storage assembly is provided.
[0007] Preferably, the material storage assembly includes a material storage barrel, the lower surface of which is arranged on the upper surface of the supporting platform. On the outer wall of the material storage barrel, a discharge port is fixedly connected, and inside the discharge port, a valve is arranged.
[0008] Preferably, on the lower surface of the supporting platform, a support plate is fixedly connected, and on the outer wall of the support plate, a hydraulic cylinder is fixedly connected.
[0009] Preferably, the output end of the hydraulic cylinder is fixedly connected with a positioning block, inside which a slide rail is slidably connected, and the upper surface of the slide rail is fixedly connected to the lower surface of the supporting platform.
[0010] Preferably, on the outer wall of the positioning block, a toothed plate is fixedly connected, and on the outer wall of the toothed plate, a gear is meshed, and the upper surface of the gear is rotationally connected to the lower surface of the supporting platform.
[0011] Preferably, on the upper surface of the positioning block, a limiting plate is fixedly connected, the inner wall of which is arranged on the outer wall of the material storage barrel, and the lower surface of the limiting plate is slidably connected to the upper surface of the supporting platform.
[0012] Preferably, inside the limiting plate, a sliding column is slidably connected, and at the bottom end of the sliding column, a pressing plate is fixedly connected, the outer wall of which is slidably connected to the inner wall of the limiting plate.
[0013] Preferably, on the upper surface of the pressing plate, a spring is fixedly connected, the top end of which is fixedly connected to the inner wall of the limiting plate. At the top end of the sliding column, a clamping plate is fixedly connected, and the lower surface of the clamping plate is arranged on the upper surface of the material storage barrel.
[0014] The present utility model has the following beneficial effects:
[0015] 1. In the present utility model, the output end of the motor drives the lead screw to rotate. The lead screw drives the connecting rods on both sides of its outer wall through the moving block to slide on the inner wall of the guiding frame. The connecting rods push or pull the rotating plate to rotate on its outer wall. Then, the supporting platform is driven by the rotating plate to rotate on the outer wall of the transmission column, so as to adjust the inclination angle of the supporting platform, thereby driving the flow of the dye inside the storage barrel, adjusting the supply speed of the dye, ensuring that the dye flows out fully, reducing residue, and reducing dye waste.
[0016] 2. In the present utility model, the output end of the hydraulic cylinder drives the positioning block to move left and right. The positioning block drives the gear to rotate through the toothed plate. At this time, the gear drives the limiting plates at both ends of the supporting platform to fix both sides of the storage barrel. At the same time, the clamping plate presses and fixes the storage barrel through the spring. When the outer wall of the limiting plate disengages from the outer wall of the storage barrel, the clamping plate is pulled upward until the clamping plate disengages from the upper surface of the storage barrel, and the storage barrel can be disassembled, so as to replace the type of dye and clean the storage barrel regularly, avoid cross-contamination between different dyes, and maintain the accuracy and consistency of dyeing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional view of a discharging device of an energy-saving and environment-friendly dyeing machine proposed by the present utility model;
[0018] Figure 2 is a schematic diagram of the rotating plate of a discharging device of an energy-saving and environment-friendly dyeing machine proposed by the present utility model;
[0019] Figure 3 is a schematic diagram of the gear of a discharging device of an energy-saving and environment-friendly dyeing machine proposed by the present utility model;
[0020] Figure 4 is a schematic diagram of the pressure plate of a discharging device of an energy-saving and environment-friendly dyeing machine proposed by the present utility model.
[0021] LEGEND DESCRIPTION:
[0022] 1. mounting plate; 2. guiding frame; 3. motor; 4. lead screw; 5. moving block; 6. connecting rod; 7. rotating plate; 8. supporting platform; 9. transmission column; 10. fixing block; 11. storage barrel; 12. discharging port; 13. valve; 14. support plate; 15. hydraulic cylinder; 16. positioning block; 17. slide rail; 18. toothed plate; 19. gear; 20. limiting plate; 21. sliding column; 22. pressure plate; 23. spring; 24. clamping plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings of the present specification. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0024] Referring to Figure 1 、 Figure 2 and Figure 4 , an embodiment provided by the present utility model: a discharging device of an energy-saving and environment-friendly dyeing machine, including a mounting plate 1. A guiding frame 2 is fixedly connected to the upper surface of the mounting plate 1. A motor 3 is fixedly connected to the outer wall of the guiding frame 2. The output end of the motor 3 is fixedly connected to a lead screw 4. The outer wall of the lead screw 4 is rotatably connected to the inner wall of the guiding frame 2. A moving block 5 is threadedly connected to the outer wall of the lead screw 4. A connecting rod 6 is fixedly connected to the outer wall of the moving block 5. The outer wall of the connecting rod 6 is slidably connected to the inner wall of the guiding frame 2. A rotating plate 7 is rotatably connected to the outer wall of the connecting rod 6. A supporting platform 8 is rotatably connected to the outer wall of the rotating plate 7. A transmission column 9 is rotatably connected to the lower surface of the supporting platform 8. A fixing block 10 is fixedly connected to the outer wall of the transmission column 9. The lower surface of the fixing block 10 is fixedly connected to the upper surface of the mounting plate 1. A material storage assembly is arranged on the upper surface of the supporting platform 8; the material storage assembly includes a material storage barrel 11. The lower surface of the material storage barrel 11 is arranged on the upper surface of the supporting platform 8. A discharge port 12 is fixedly connected to the outer wall of the material storage barrel 11. A valve 13 is arranged inside the discharge port 12.
[0025] Specifically, the device as a whole can be installed on the dyeing machine through the mounting plate 1, and the mounting plate 1 has a fixed supporting effect on the guiding frame 2. The guiding frame 2 can support the position of the motor 3 to ensure the stability of the motor 3 during operation. At the same time, when the motor 3 is started, its output end can drive the lead screw 4 to rotate inside the guiding frame 2. The lead screw 4 can drive the moving block 5 to move through threaded connection. Furthermore, the moving block 5 can drive the connecting rods 6 on both sides of its outer wall to slide inside the guiding frame 2. The connecting rod 6 can push or pull the rotating plate 7 to rotate on its outer wall. Then, the supporting platform 8 can be driven to rotate on the outer wall of the transmission column 9 through the rotating plate 7. The fixing block 10 can fix the position of the transmission column 9. Thus, it can ensure that the supporting platform 8 will not tip over during rotation, so as to adjust the inclination angle of the supporting platform 8 to drive the flow of the dye inside the material storage barrel 11, reduce the overflow and waste of the dye, save the usage amount of the dye. At the same time, by unscrewing the valve 13, the dye inside the material storage barrel 11 can be discharged through the discharge port 12, and then the dyeing work can be carried out.
[0026] Referring to Figure 1 and Figure 3, a support plate 14 is fixedly connected to the lower surface of the support platform 8, and a hydraulic cylinder 15 is fixedly connected to the outer wall of the support plate 14; the output end of the hydraulic cylinder 15 is fixedly connected to a positioning block 16, a slide rail 17 is slidably connected inside the positioning block 16, and the upper surface of the slide rail 17 is fixedly connected to the lower surface of the support platform 8;
[0027] Specifically, the support platform 8 has a function of fixedly supporting the support plate 14, and the support plate 14 can support the hydraulic cylinder 15 to ensure the stable operation of the hydraulic cylinder 15. When the hydraulic cylinder 15 is opened, the output end of the hydraulic cylinder 15 can drive the positioning block 16 to slide on the outer wall of the slide rail 17, and the slide rail 17 can ensure the stability of the positioning block 16 during sliding, while the support platform 8 has a function of fixedly supporting the slide rail 17.
[0028] Refer to Figure 3 - Figure 4 , a toothed plate 18 is fixedly connected to the outer wall of the positioning block 16, a gear 19 is meshed with the outer wall of the toothed plate 18, and the upper surface of the gear 19 is rotatably connected to the lower surface of the support platform 8; a limiting plate 20 is fixedly connected to the upper surface of the positioning block 16, the inner wall of the limiting plate 20 is arranged on the outer wall of the storage barrel 11, and the lower surface of the limiting plate 20 is slidably connected to the upper surface of the support platform 8; a sliding column 21 is slidably connected inside the limiting plate 20, a pressing plate 22 is fixedly connected to the bottom end of the sliding column 21, and the outer wall of the pressing plate 22 is slidably connected to the inner wall of the limiting plate 20; a spring 23 is fixedly connected to the upper surface of the pressing plate 22, the top end of the spring 23 is fixedly connected to the inner wall of the limiting plate 20, and a clamping plate 24 is fixedly connected to the top end of the sliding column 21, and the lower surface of the clamping plate 24 is arranged on the upper surface of the storage barrel 11;
[0029] Specifically, the positioning block 16 has a function of fixedly supporting the toothed plate 18, and the toothed plate 18 can drive the gear 19 to rotate on the lower surface of the support platform 8 through meshing connection, and the gear 19 can drive another positioning block 16 to slide in the opposite direction through the toothed plate 18 at the other end. Grooves are provided inside both ends of the positioning block 16 to ensure the space for the movement of the toothed plate 18. The positioning block 16 has a function of fixedly supporting the limiting plate 20, and the positioning block 16 can drive the limiting plate 20 to slide on the upper surface of the support platform 8, thereby clamping and fixing both sides of the storage barrel 11 on the upper surface of the support platform 8, and at the same time, the storage barrel 11 can be quickly disassembled. The limiting plate 20 can support the sliding position of the sliding column 21, and the sliding column 21 has a function of fixedly supporting the pressing plate 22. When the sliding column 21 moves upward, the spring 23 can be compressed through the pressing plate 22, and at the same time, when the spring 23 rebounds, it can drive the sliding column 21 to slide downward, thereby driving the clamping plate 24 to fit with the upper surface of the storage barrel 11 to ensure the stability of the storage barrel 11 on the support platform 8 and prevent it from falling off.
[0030] Working principle: When this device is needed, technicians can install the whole device on the dyeing machine through the mounting plate 1. After that, turn the valve 13 to discharge the dye inside the storage bucket 11 through the discharge port 12, and then the dyeing work can be carried out. At this time, turn on the motor 3. The output end of the motor 3 can drive the lead screw 4 to rotate inside the guide frame 2. The lead screw 4 can drive the moving block 5 to move through threaded connection. Then the moving block 5 can drive the connecting rods 6 on both sides of its outer wall to slide inside the guide frame 2. And the connecting rod 6 can push or pull the rotating plate 7 to rotate on its outer wall. Then the support platform 8 can be driven by the rotating plate 7 to rotate on the outer wall of the transmission column 9 to adjust the inclination angle of the support platform 8, which can drive the flow of the dye inside the storage bucket 11, reduce the overflow and waste of the dye, and save the usage amount of the dye. When the storage bucket 11 needs to be replaced and cleaned, first turn on the hydraulic cylinder 15 fixed on the outer wall of the support plate 14. The output end of the hydraulic cylinder 15 can drive the positioning block 16 to slide left and right on the outer wall of the slide rail 17. And the positioning block 16 can drive the toothed plate 18 to move. Then the toothed plate 18 can drive the gear 19 to rotate on the lower surface of the support platform 8 through meshing connection. At this time, the rotation of the gear 19 can drive the positioning block 16 at the other end to move, so as to drive the limiting plates 20 at both ends of the support platform 8 to move relatively. When the limiting plates 20 are in contact with the outer wall of the storage bucket 11, the two sides of the storage bucket 11 can be fixed. At the same time, the clamping plate 24 can press and fix the storage bucket 11 through the spring 23. And when the outer wall of the limiting plate 20 is separated from the outer wall of the storage bucket 11, pull the clamping plate 24 upward. The clamping plate 24 can drive the pressing plate 22 to slide upward inside the limiting plate 20 through the sliding column 21 until the lower surface of the clamping plate 24 is separated from the upper surface of the storage bucket 11, and the storage bucket 11 can be disassembled. That is, this device can not only control the flow rate and flow direction of the dye, adjust the supply rate of the dye, ensure that the dye flows out fully, reduce the residue, and reduce the waste of the dye, but also replace the dye type and clean the storage bucket 11 regularly, avoid cross-contamination between different dyes, and maintain the accuracy and consistency of dyeing.
[0031] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A discharging device of an energy-saving and environmentally friendly dyeing machine, comprising a mounting plate (1), characterized in that: The upper surface of the mounting plate (1) is fixedly connected to a guide frame (2), the outer wall of the guide frame (2) is fixedly connected to a motor (3), the output end of the motor (3) is fixedly connected to a lead screw (4), the outer wall of the lead screw (4) is rotatably connected to the inner wall of the guide frame (2), the outer wall of the lead screw (4) is threadedly connected to a moving block (5), the outer wall of the moving block (5) is fixedly connected to a connecting rod (6), the outer wall of the connecting rod (6) is slidably connected to the inner wall of the guide frame (2), the outer wall of the connecting rod (6) is rotatably connected to a rotating plate (7), the outer wall of the rotating plate (7) is rotatably connected to a support platform (8), the lower surface of the support platform (8) is rotatably connected to a transmission column (9), the outer wall of the transmission column (9) is fixedly connected to a fixed block (10), the lower surface of the fixed block (10) is fixedly connected to the upper surface of the mounting plate (1), and the upper surface of the support platform (8) is provided with a material storage assembly.
2. The discharging device of the energy-saving and environmentally friendly dyeing machine according to claim 1 is characterized in that: The material storage assembly comprises a material storage barrel (11), the lower surface of the material storage barrel (11) is arranged on the upper surface of the support platform (8), the outer wall of the material storage barrel (11) is fixedly connected to a material discharge port (12), and a valve (13) is arranged inside the material discharge port (12).
3. The discharging device of the energy-saving and environmentally friendly dyeing machine according to claim 2 is characterized in that: A support plate (14) is fixedly connected to the lower surface of the support platform (8), and a hydraulic cylinder (15) is fixedly connected to the outer wall of the support plate (14).
4. The discharging device of the energy-saving and environmentally friendly dyeing machine according to claim 3 is characterized in that: The output end of the hydraulic cylinder (15) is fixedly connected to a positioning block (16), the interior of the positioning block (16) is slidably connected to a slide rail (17), and the upper surface of the slide rail (17) is fixedly connected to the lower surface of the support platform (8).
5. The discharging device of the energy-saving and environmentally friendly dyeing machine according to claim 4 is characterized in that: The outer wall of the positioning block (16) is fixedly connected to a toothed plate (18), the outer wall of the toothed plate (18) is meshingly connected to a gear (19), and the upper surface of the gear (19) is rotatably connected to the lower surface of the support platform (8).
6. The discharging device of the energy-saving and environmentally friendly dyeing machine according to claim 5, characterized in that: The upper surface of the positioning block (16) is fixedly connected to a limiting plate (20), the inner wall of the limiting plate (20) is arranged on the outer wall of the material storage barrel (11), and the lower surface of the limiting plate (20) is slidably connected to the upper surface of the support platform (8).
7. The discharging device of the energy-saving and environmentally friendly dyeing machine according to claim 6, characterized in that: The interior of the limit plate (20) is slidably connected to a sliding column (21), the bottom end of the sliding column (21) is fixedly connected to a pressure plate (22), and the outer wall of the pressure plate (22) is slidably connected to the inner wall of the limit plate (20).
8. The discharging device of the energy-saving and environmentally friendly dyeing machine according to claim 7, characterized in that: A spring (23) is fixedly connected to the upper surface of the pressure plate (22), the top end of the spring (23) is fixedly connected to the inner wall of the limit plate (20), the top end of the slide column (21) is fixedly connected to a clamping plate (24), and the lower surface of the clamping plate (24) is arranged on the upper surface of the storage barrel (11).
Citation Information
Patent Citations
Dyeing machine discharging device
CN202573008U