Mining crawler belt direct-discharge type bin cleaning machine
By designing a mining crawler straight-discharge clearing machine and using a hydraulically driven direct-discharge hydraulic conveying mechanism, the problem of the difficulty of cleaning the coal mine's underground water tank and sedimentation tank and the inappropriate and convenient cleaning operations are achieved.
Patent Information
- Application Number
- CN202422064356.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-26
AI Technical Summary
In the prior art, cleaning of underground water tanks and sedimentation tanks of coal mines is difficult, and the mechanical equipment is complex and not suitable for short roadways, resulting in low cleaning efficiency and poor mobility.
A mining crawler straight-discharge clearing machine is designed, which adopts a hydraulically driven direct-discharge hydraulic conveying mechanism, including a hydraulic pumping motor and a hydraulic stirring pump, which can directly extract and discharge materials and break up the sludge of the plate, reduce the size of the whole machine and enhance mobility.
Efficient movement and cleaning of ditches, sedimentation tanks and other places in narrow lanes is achieved, reducing labor intensity, improving cleaning efficiency, and avoiding the risk of motor damage.
Smart Images

Figure CN223017714U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mine bunker cleaning, in particular to a mine crawler direct-discharge bunker cleaner. Background Art
[0002] According to the requirements of the Coal Mine Safety Regulations, sedimentation tanks shall also be provided for water-sand filling and other mines with a large amount of impurities in the inflowing water. The empty bunker capacity of the sump shall always be maintained at more than 50% of the total capacity. The sludge in the sump, sedimentation tank and drainage ditch shall be cleaned in time and must be cleaned once before the rainy season every year.
[0003] During the actual production process of coal mines, a large amount of sewage from the coal mining face and the tunneling face contains particulate matter and cannot be completely sedimented in the sedimentation tank before entering the sump. This causes the sump to silt up rapidly in a short period of time, affecting the production safety underground. Therefore, it is necessary to frequently clean the sedimentation tank and the sump to ensure the effective capacity of the sedimentation tank and the sump.
[0004] At present, in order to use the sedimentation tank and the sump normally, manual regular and frequent excavation is required. Due to the lack of effective mechanical auxiliary equipment, the cleaning difficulty is high, resulting in a large labor intensity of the personnel and a low excavation efficiency. For mechanical bunker cleaning equipment, the mechanism is relatively complex, the operation is inconvenient, the overall volume of the equipment is large, it is not convenient to move underground in coal mines, and the mobility is poor, so it is not suitable for narrow roadways. Therefore, how to overcome the above-mentioned technical problems and defects has become the key problem to be solved. Summary of the Utility Model
[0005] The invention purpose of the utility model is to overcome the defects described in the background art, so as to realize a mine crawler direct-discharge bunker cleaner. This device can directly pump and discharge materials, optimize unnecessary functions such as aggregate collection and material lifting, effectively reduce the overall size of the machine, has stronger mobility, and can move and operate in narrow roadways. At the same time, it can randomly clean places such as drainage ditches and sedimentation tanks, and can be used for multiple purposes with one machine.
[0006] To achieve the above invention purpose, the technical solution of the utility model is: a mine crawler direct-discharge bunker cleaner, including a support frame. At the top end of the support frame, a hydraulic station assembly for providing hydraulic oil for the bunker cleaner is fixedly arranged. At the top end of the support frame on the side of the hydraulic station assembly, a hydraulic operation valve group for operating the actions of the bunker cleaner is fixedly arranged. The various actions of the bunker cleaner are operated through the hydraulic operation valve group. At the top end of the support frame, a power assembly for providing power for the bunker cleaner is also arranged. At the front end of the support frame, a digging arm assembly is horizontally rotatably arranged, and a hydraulic conveying mechanism for sucking coal water in the sump is fixedly arranged at the end of the digging arm assembly. On both sides of the bottom of the support frame, crawlers for driving the bunker cleaner to move are arranged. It has a smaller equipment external dimension, stronger mobility, and can move and operate in narrow roadways.
[0007] In the above-mentioned mine crawler direct-discharge bunker cleaner, a digging arm support is vertically and fixedly arranged on the front side of the top end of the support frame, and the digging arm support is hinged to the digging arm assembly through a digging arm rotating shaft arranged at its top end.
[0008] In the above-mentioned mine crawler direct-discharge bunker cleaner, the hydraulic station assembly includes an oil tank fixedly arranged at the top end of the support frame, and pure hydraulic oil is contained in the oil tank. A fuel filling port for filling hydraulic oil is arranged at the top end of the oil tank, and an oil return port for returning hydraulic oil is also arranged at the top end of the oil tank on the side of the fuel filling port.
[0009] In the above-mentioned mine crawler direct-discharge bunker cleaner, the digging arm assembly includes a rotating seat hinged to the digging arm rotating shaft. A swing oil cylinder is rotatably arranged at the top end of the digging arm support, and the rotating seat is controlled to rotate around the digging arm rotating shaft through the swing oil cylinder. The telescopic end of the swing oil cylinder is hinged to the side of the rotating seat, the tail end of the rotating seat is hinged to a boom, and a first oil cylinder is hinged between the bottom end of the boom and the rotating seat. The tail end of the boom is hinged to a forearm, the top end of the boom is hinged to a second oil cylinder, and the second oil cylinder is hinged to the head of the forearm. By respectively controlling the first oil cylinder and the second oil cylinder to work, the positions of the boom and the forearm are changed.
[0010] In the above-mentioned mine crawler direct-discharge bunker cleaner, the tail end of the forearm is hinged to the hydraulic conveying mechanism. A third oil cylinder is hinged to the top end of the forearm, and the telescopic end of the third oil cylinder is hinged to the hydraulic conveying mechanism. By controlling the third oil cylinder to work, the position of the hydraulic conveying mechanism is changed.
[0011] In the above-mentioned mine crawler direct-discharge bunker cleaner, the hydraulic conveying mechanism includes a mounting bracket hinged to the forearm, and the mounting bracket is hinged to the third oil cylinder. A hydraulic pumping motor is fixedly arranged inside the mounting bracket, and it can be fully immersed in coal water for use to avoid the possibility of damaging the motor. The hydraulic pumping head of the hydraulic pumping motor extends out of the bottom end of the mounting bracket and a stirring impeller is fixedly arranged at its end. A discharge port is communicated with the end of the hydraulic pumping head. Stirrers are fixedly arranged on both sides of the hydraulic pumping head, and stirring blades are rotatably arranged at the bottom end of the stirrers. A hydraulic stirring pump is fixedly arranged at the top end of the stirrer, and the output end of the hydraulic stirring pump extends out of the bottom end of the stirrer and is fixedly arranged with the stirring blade. The hydraulic conveying mechanism is used to break up the compacted coal sludge and stir it into a transportable fluid state, and suck and transport it to other places.
[0012] In the above-mentioned mine crawler direct-discharge bunker cleaner, the power assembly includes a motor fixedly arranged at the top end of the support frame, and a hydraulic pump is fixedly arranged at the output end of the motor. The power assembly provides power for the operation of the entire bunker cleaner.
[0013] Compared with the prior art, the mine crawler direct-discharge bunker cleaner of the present utility model has at least the following beneficial effects:
[0014] 1. The mine crawler direct-discharge bunker cleaner of the present utility model is provided with a direct-discharge hydraulic conveying mechanism, which is hydraulically driven and can be fully immersed in coal water for use, avoiding the possibility of damaging the motor.
[0015] 2. The mine crawler direct-discharge bunker cleaner of the present utility model directly pumps and discharges materials by using a hydraulic conveying mechanism, optimizing away unnecessary functions such as aggregate collection and material lifting, effectively reducing the overall size of the machine, making it more maneuverable, and capable of moving and operating in narrow roadways. At the same time, it can randomly clean places such as water channels and sedimentation ponds, serving multiple purposes with one machine.
[0016] 3. The mine crawler direct-discharge bunker cleaner of the present utility model is provided with an excavating arm assembly and a hydraulic conveying mechanism at the front end of the mounting frame, which can break up and stir the compacted coal sludge into a conveyable fluid state, facilitating subsequent pumping and discharging of materials. At the same time, it can change the position of pumping and discharging materials at any time, facilitating the operation of subsequent workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a top view structural schematic diagram of the mine crawler direct-discharge bunker cleaner of the present utility model;
[0018] Figure 2 is an overall structural schematic diagram of the mine crawler direct-discharge bunker cleaner of the present utility model;
[0019] Figure 3 is a front view schematic diagram of the hydraulic conveying mechanism of the mine crawler direct-discharge bunker cleaner of the present utility model;
[0020] Figure 4 is a side view schematic diagram of the hydraulic conveying mechanism of the mine crawler direct-discharge bunker cleaner of the present utility model.
[0021] In the figure: 1, support frame; 12, crawler; 13, excavating arm support; 14, excavating arm rotating shaft;
[0022] 2, hydraulic station assembly; 21, fuel filling port; 22, oil return port; 23, fuel tank;
[0023] 3, hydraulic operation valve group;
[0024] 4, power assembly; 41, motor; 42, hydraulic pump;
[0025] 5, excavating arm assembly; 51, third oil cylinder; 52, front arm; 53, second oil cylinder; 54, boom; 55, first oil cylinder; 56, swing oil cylinder; 57, rotating seat;
[0026] 6. Hydraulic conveying mechanism; 61. Mounting bracket; 62. Hydraulic mixing pump; 63. Stirrer; 64. Stirring blade; 65. Hydraulic suction motor; 66. Hydraulic suction pump head; 67. Stirring impeller; 68. Discharge port. Detailed implementation mode
[0027] The following combines the drawings and makes a more detailed description of the mine crawler direct-discharge bunker cleaner of the present utility model through specific implementation modes.
[0028] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0029] See Figures 1-4 , the mine crawler 12 direct-discharge bunker cleaner of this embodiment can directly pump and discharge materials, optimize away unnecessary functions such as aggregate collection and material lifting, effectively reduce the overall size of the machine, have stronger mobility, and can move and operate in narrow roadways. At the same time, it can randomly clean places such as water channels and sedimentation tanks, and has multiple functions with one machine. In this embodiment, it mainly includes a support frame 1, and crawlers 12 for driving the bunker cleaner to walk are arranged on both sides of the bottom of the support frame 1. The bunker cleaner walks in a narrow roadway through the crawlers 12. A control module is also provided. A digging arm assembly 5 is horizontally rotatably arranged at the front end of the support frame 1. A digging arm support 13 is vertically and fixedly arranged at the front side of the top of the support frame 1, and the digging arm support 13 is hinged to the digging arm assembly 5 through a digging arm rotating shaft 14 arranged at its top. The digging arm assembly 5 includes a rotating seat 57 hinged to the digging arm rotating shaft 14, a swing oil cylinder 56 is rotatably arranged at the top of the digging arm support 13, and the telescopic end of the swing oil cylinder 56 is hinged to the side of the rotating seat 57. By driving the swing oil cylinder 56, the rotating seat 57 rotates around the digging arm rotating shaft 14, thereby changing the angle between the digging arm assembly 5 and the support frame 1. The tail end of the rotating seat 57 is hinged with a boom 54, and a first oil cylinder 55 is hinged between the bottom end of the boom 54 and the rotating seat 57. The tail end of the boom 54 is hinged with a forearm 52, the top end of the boom 54 is hinged with a second oil cylinder 53, and the second oil cylinder 53 is hinged with the head of the forearm 52. By respectively controlling the swing oil cylinder 56, the first oil cylinder 55 and the second oil cylinder 53 to work, the positions of the boom 54 and the forearm 52 are changed.
[0030] In order to realize various actions of the bunker cleaner. See Figure 1 and Figure 2, in this embodiment, a hydraulic station assembly 2 for providing hydraulic oil for the bunker cleaner is fixedly arranged at the top end of the support frame 1. The hydraulic station assembly 2 includes an oil tank 23 fixedly arranged at the top end of the support frame 1, and pure hydraulic oil is contained in the oil tank 23. A fueling port 21 for filling hydraulic oil is arranged at the top end of the oil tank 23, and an oil return port 22 for returning hydraulic oil is further arranged at the top end of the oil tank 23 on the side of the fueling port 21. A hydraulic operation valve group 3 for operating the bunker cleaner is fixedly arranged at the top end of the support frame 1 on the side of the hydraulic station assembly 2. The hydraulic operation valve group 3 is centrally controlled by a control module. The control module controls the swing cylinder 56, the first cylinder 55 and the second cylinder 53 to work by controlling the hydraulic operation valve group 3, so as to change the angular positions of the boom 54 and the forearm 52, facilitating the operation of workers. A power assembly 4 for providing power for the bunker cleaner is further arranged at the top end of the support frame 1. The power assembly 4 includes a motor 41 fixedly arranged at the top end of the support frame 1, and a hydraulic pump 42 is fixedly arranged at the output end of the motor 41. The motor 41 is controlled by the control module. By controlling the motor 41 to work through the control module, the hydraulic pump 42 is driven to provide power for the operation of the entire bunker cleaner.
[0031] In order to realize the transportation of coal water. In this embodiment, refer to Figure 3 and Figure 4 , a hydraulic conveying mechanism 6 for sucking coal water in the water sump is fixedly arranged at the end of the excavating arm assembly 5. The tail end of the forearm 52 is hinged to the hydraulic conveying mechanism 6. A third cylinder 51 is hinged at the top end of the forearm 52, and the control module controls the third cylinder 51 to work by controlling the hydraulic operation valve group 3. The telescopic end of the third cylinder 51 is hinged to the hydraulic conveying mechanism 6. The hydraulic conveying mechanism 6 includes a mounting bracket 61 hinged to the forearm 52, and the mounting bracket 61 is hinged to the third cylinder 51. A hydraulic pumping motor 65 is fixedly arranged inside the mounting bracket 61, and it can be used completely immersed in coal water, avoiding the possibility of damaging the motor 41. The hydraulic pumping pump head 66 of the hydraulic pumping motor 65 extends out of the bottom end of the mounting bracket 61 and a stirring impeller 67 is fixedly arranged at its end. A discharge port 68 is communicated with the end of the hydraulic pumping pump head 66.
[0032] On both sides of the hydraulic pumping pump head 66, agitators 63 are fixedly arranged. At the bottom end of the agitator 63, a stirring blade 64 is rotatably arranged. At the top end of the agitator 63, a hydraulic stirring pump 62 is fixedly arranged. The control module controls the hydraulic operating valve group 3 to further control the operation of the hydraulic stirring pump 62. Both the hydraulic pumping motor 65 and the hydraulic stirring pump 62 are hydraulically driven and can be fully immersed in the coal water for use, avoiding the possibility of damaging the motor 41. The output end of the hydraulic stirring pump 62 extends out of the bottom end of the agitator 63 and is fixedly arranged with the stirring blade 64. The stirring blade 64 is driven by the hydraulic stirring pump 62 to break up the caked coal slime and stir it into a transportable fluid state. The coal slime and water are evenly mixed by the stirring impeller 67. Finally, the coal water is sucked by the hydraulic pumping motor 65 and transported to other places through the discharge port 68.
[0033] The usage method of the mine-used crawler 12 direct-discharge type bunker cleaner of the present utility model: First, fill the fuel tank 23 with hydraulic oil through the fuel filling port 21. Then, make the bunker cleaner move in a narrow roadway through the crawler 12. Compared with other equipment with more structures, it has stronger mobility. At the same time, it can randomly clean places such as water channels and sedimentation tanks, serving multiple purposes with one machine. When the bunker cleaner moves to a suitable position, control the motor 41 to work through the control module, and drive the hydraulic pump 42 to provide power for the operation of the entire bunker cleaner. At this time, control the hydraulic operating valve group 3 to work through the control module, and drive the corresponding swing cylinder 56, the first cylinder 55, the second cylinder 53, and the third cylinder 51 to work respectively, changing the angular positions of the boom 54 and the forearm 52, facilitating the operation of workers. At the same time, the hydraulic pumping motor 65 and the hydraulic stirring pump 62 can be fully immersed in the coal water for use. At this time, control the hydraulic operating valve group 3 to work through the control module, drive the hydraulic pumping motor 65 and the hydraulic stirring pump 62 to make the stirring blade 64 contact the caked coal slime and break it up and stir it into a transportable fluid state. The coal slime and water are evenly mixed by the stirring impeller 67. Finally, the coal water is sucked by the hydraulic pumping motor 65 and transported to other places through the discharge port 68. The pumping and discharging of the coal water are realized.
[0034] Unless otherwise defined, the technical terms or scientific terms used herein shall have the ordinary meanings understood by those of ordinary skill in the art to which the present utility model belongs. Similar words such as "a" or "one" used in the specification and claims of this application do not necessarily indicate a limitation in quantity. Words such as "comprising" or "including" mean that the elements or objects appearing before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connected" or "coupled" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
[0035] The exemplary embodiments of the present utility model have been described in detail above with reference to preferred embodiments. However, those skilled in the art can understand that, without departing from the concept of the present utility model, various modifications and variations can be made to the above specific embodiments, and various combinations can be made to the technical features and structures proposed by the present utility model, without exceeding the protection scope of the present utility model.
Claims
1. A mine crawler straight-discharge bin clearing machine, characterized in that: The invention comprises a support frame, wherein a hydraulic station assembly (2) for supplying hydraulic oil to a bin cleaning machine is fixedly arranged at the top of the support frame (1), a hydraulic operation valve group (3) for operating the bin cleaning machine is fixedly arranged at the top of the support frame (1) on the side of the hydraulic station assembly (2), a power assembly (4) for supplying power to the bin cleaning machine is also arranged at the top of the support frame (1), a digging arm assembly (5) is horizontally rotatably arranged at the front end of the support frame (1), a hydraulic conveying mechanism (6) for sucking coal water in a water tank is fixedly arranged at the end of the digging arm assembly (5), and crawlers (12) for driving the bin cleaning machine to travel are arranged on both sides of the bottom of the support frame (1).
2. The mining crawler straight-discharge bin clearing machine according to claim 1 is characterized in that: An arm support (13) is vertically fixedly arranged on the front side of the top end of the support frame (1), and the arm support (13) is hingedly connected to the arm assembly (5) via a arm rotating shaft (14) arranged at the top end thereof.
3. The mining crawler straight-discharge bin clearing machine according to claim 1 is characterized in that: The hydraulic station assembly (2) comprises an oil tank (23) fixedly arranged at the top of the support frame (1); a refueling port (21) for filling hydraulic oil is arranged at the top of the oil tank (23); and an oil return port (22) for returning hydraulic oil is also arranged at the top of the oil tank (23) on the side of the refueling port (21).
4. The mining crawler straight-discharge clearing machine according to claim 2 is characterized in that: The digging arm assembly (5) includes a rotating seat (57) hingedly arranged with the digging arm rotating shaft (14); a swing cylinder (56) is rotatably arranged at the top end of the digging arm support (13); the telescopic end of the swing cylinder (56) is hingedly arranged with the side of the rotating seat (57); a large arm (54) is hingedly arranged at the tail end of the rotating seat (57); a first cylinder (55) is hingedly arranged between the bottom end of the large arm (54) and the rotating seat (57); a forearm (52) is hingedly arranged at the tail end of the large arm (54); a second cylinder (53) is hingedly arranged at the top end of the large arm (54); and the second cylinder (53) is hingedly arranged with the head of the forearm (52).
5. The mining crawler straight-discharge bin clearing machine according to claim 4 is characterized in that: The tail end of the forearm (52) is hingedly connected to the hydraulic conveying mechanism (6), the top end of the forearm (52) is hingedly connected to a third oil cylinder (51), and the telescopic end of the third oil cylinder (51) is hingedly connected to the hydraulic conveying mechanism (6).
6. The mining crawler straight-discharge bin clearing machine according to claim 5 is characterized in that: The hydraulic conveying mechanism (6) comprises a mounting bracket (61) hinged to the forearm (52), the mounting bracket (61) being hinged to the third oil cylinder (51), a hydraulic pumping motor (65) being fixedly arranged inside the mounting bracket (61), a hydraulic pumping head (66) of the hydraulic pumping motor (65) extending out of the bottom end of the mounting bracket (61) and a stirring impeller (67) being fixedly arranged at the end thereof, a discharge port (68) being connected to the end of the hydraulic pumping head (66), a stirrer (63) being fixedly arranged on both sides of the hydraulic pumping head (66), a stirring blade (64) being rotatably arranged at the bottom end of the stirrer (63), a hydraulic stirring pump (62) being fixedly arranged at the top end of the stirrer (63), and an output end of the hydraulic stirring pump (62) extending out of the bottom end of the stirrer (63) and being fixedly arranged with the stirring blade (64).
7. The mining crawler straight-discharge bin clearing machine according to claim 1 is characterized in that: The power assembly (4) comprises a motor (41) fixedly arranged at the top end of the support frame (1), and a hydraulic pump (42) is fixedly arranged at the output end of the motor (41).