Coal water slag metering device based on crushing mechanism
By introducing a crushing mechanism into the coal slag metering device, and using particle sensors to detect and automatically control the crushing motor, the problems of inconvenience in metering and component damage caused by large coal slag particles have been solved, achieving effective crushing of coal slag and improving metering accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- 郑州神利达钻采设备有限公司
- Filing Date
- 2024-11-04
- Publication Date
- 2026-05-08
AI Technical Summary
Existing coal slag metering devices suffer from problems such as inconvenient metering, damage to filter components, and difficulty in cake making when processing large-particle coal slag.
A crushing mechanism is installed in the metering device, including a protective cover, heat sink, rotating core, roller sleeve and crushing roller. The particle size of the coal slurry is detected by a particle sensor, and the crushing motor is automatically controlled to crush large coal slag particles.
This technology enables the crushing of coal slag in coal slurry into small particles, ensuring the normal operation of the metering device, protecting the crushing components, and improving metering accuracy and equipment lifespan.
Smart Images

Figure CN121994656A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of metering device technology, and particularly relates to a coal-water-slag metering device based on a crushing mechanism. Background Technology
[0002] When the coal slag-water mixture extracted from the coal mine passes through the metering device, there are still many problems, such as some coal slag being too large, making it inconvenient to measure during coal-water-slag metering, making it difficult to pass through, increasing the requirements for filter components, damaging filter components, and making it difficult to form coal slag cakes when the coal slag is too large.
[0003] Therefore, it is essential to install a crushing mechanism in the coal slag metering device to crush the coal slag into small particles. Summary of the Invention
[0004] To address the aforementioned technical problems, this invention provides a coal slag metering device based on a crushing mechanism, which can crush coal slag in coal slurry into small particles, thereby ensuring the normal operation of the metering device.
[0005] The technical solution is as follows: a coal-water-slag metering device, including a metering device body, on which an electric motor is installed; a flow regulating handwheel is also installed on the metering device body; a detection tube is fixedly connected to the opening on one side of the output pipe of the metering device body, and a particle sensor is fixedly connected to the top of the detection tube; a crushing mechanism is fixedly connected to the input pipe of the metering device body.
[0006] The crushing mechanism includes a protective cover, with heat dissipation fins on the outer perimeter of the protective cover; an outlet pipe is fixedly connected to the central opening of the protective cover; a rotating core is fixedly sleeved on the outer perimeter of the outlet pipe, and both the outlet pipe and the rotating core are wrapped with roller sleeves, wherein the roller sleeves 65 are located inside the protective cover; a rolling roller is wound around the outer perimeter of the roller sleeves; one end of the outlet pipe is fixedly connected to the input pipe of the metering device body.
[0007] The beneficial effects of this invention are as follows: In this invention, the protective cover, heat sink, inlet and outlet pipes, rotating core, roller sleeve, and rolling roller are designed to crush coal slag in coal slurry into small particles, thereby enabling the metering device to operate normally. Attached Figure Description
[0008] Figure 1 This is a schematic diagram of the structure of the present invention.
[0009] Figure 2 This is a schematic diagram of the crushing mechanism of the present invention.
[0010] Figure 3 This is a partial cross-sectional schematic diagram of the crushing mechanism of the present invention.
[0011] In the picture: 1. Metering device body; 2. Electric motor; 3. Flow adjustment handwheel; 4. Detection tube; 5. Particle sensor; 6. Crushing mechanism; 61. Protective cover; 62. Heat sink; 63. Outlet pipe; 64. Rotating mechanism; 65. Roller sleeve; 66. Crushing roller; 67. Crushing motor; 68. Inlet pipe. Detailed Implementation
[0012] The present invention will now be described in detail with reference to the accompanying drawings, namely Figure 1, Figure 2, and Figure 3. Figure 3 As shown, a coal-water-slag metering device based on a crushing mechanism includes a metering device body 1, an electric motor 2 installed on the metering device body 1, a flow regulating handwheel 3 also installed on the metering device body 1, and a detection tube 4 fixedly connected to the opening on one side of the output pipe of the metering device body 1, and a particle sensor 5 fixedly connected to the top of the detection tube 4.
[0013] One type of coal slag metering device based on a crushing mechanism also includes a crushing mechanism 6, which is fixedly connected to the input pipe of the metering device body 1. It can crush the coal slag in the coal slurry, thereby enabling the metering device to be used normally and facilitating the next step of coal slag cake making.
[0014] The crushing mechanism 6 includes a protective cover 61, with heat dissipation fins 62 arranged around the outer center of the protective cover 61. An outlet pipe 63 is fixedly connected to the central opening of the protective cover 61. A rotating core 64 is fixedly sleeved on the outer center of the outlet pipe 63, and both the outlet pipe 63 and the rotating core 64 are wrapped with roller sleeves 65, which are located inside the protective cover 61. A crushing roller ball 66 is wound around the outer center of the roller sleeve 65. One end of the outlet pipe 63 is fixedly connected to the input pipe of the metering device body 1. When the external control panel detects the size of the coal slag particles in the coal slurry in the output pipe of the metering device body 1 through the particle sensor 5, the control panel will automatically control the crushing motor 67 to start, so that the rotating core 64 crushes the coal slurry through the crushing roller ball 66. The excessively large coal slag in the coal slurry is crushed, thereby ensuring that the coal slurry in the input pipe of the metering device body 1 reaches the required value.
[0015] The protective cover 61 is made of stainless steel with a circular cross-section. The protective cover 61 can protect the rolling mill ball 66 and prevent the rolling mill ball 66 from being damaged by human factors.
[0016] The outlet pipe 63 is made of stainless steel and is used to transport coal slurry to the metering device body 1.
[0017] The roller sleeve 65 is cylindrical, and a groove is provided on the outer periphery of the cylinder. The groove is circular.
[0018] The rolling mill balls 66 are set to 10 to 100 in number, and are round in shape. They are set inside the ball sleeve 65 and can roll in the groove inside the ball sleeve 65. In order to avoid the problem of rapid wear, the ball sleeve 65 and the rolling mill balls 66 are made of high manganese steel alloy material.
[0019] The electric motor 2 and the particle sensor 5 are electrically connected to the external control panel.
[0020] The particle sensor 5 is preferably one of a laser particle size sensor and a dynamic light scattering sensor. The laser particle size sensor determines the particle size distribution by measuring the scattering of laser light by the particles, while the dynamic light scattering sensor analyzes the particle size based on the fluctuations in the intensity of scattered light caused by the Brownian motion of the particles.
[0021] The crushing motor 67 is electrically connected to the control panel.
[0022] When the coal slurry enters the crushing mechanism 6 through the inlet pipe 68, the external control panel detects that the coal slurry particles in the input pipe of the metering device body 1 are large via the particle sensor 5. The control panel then automatically starts the crushing motor 67, driving the rotating core 64 to rotate. The rotating core 64 in turn drives the roller sleeve 65 to rotate, and the crushing rollers 66 crush the large coal particles in the coal slurry. After the crushing rollers 66 have been working for a period of time, when the particle sensor 5 detects that the coal slurry particles in the input pipe of the metering device body 1 meet the metering requirements, the crushing motor 67 stops rotating. The coal slag in the coal slurry, after being crushed by multiple crushing rollers 66, meets the metering requirements when it reaches the outlet pipe 63 and enters the metering device through the input pipe of the metering device body 1 for measurement.
[0023] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solutions described in this invention, or by designing similar technical solutions by those skilled in the art under the inspiration of the technical solutions described in this invention, falls within the protection scope of this invention.
Claims
1. A coal-water-slag metering device based on a crushing mechanism, characterized in that, The improved metering device insulation structure includes a metering device body (1), on which a motor (2) is installed; a flow regulating handwheel (3) is also installed on the metering device body (1); a detection tube (4) is fixedly connected to the opening on one side of the output pipe of the metering device body (1), and a particle sensor (5) is fixedly connected to the top of the detection tube (4). The improved metering device body (1) is characterized by a crushing mechanism (6) fixedly connected to the input pipe of the metering device body (1), the crushing mechanism (6) including a protective cover (61). 1) Heat sinks (62) are provided on the four sides of the outer middle part; an outlet pipe (63) is fixedly connected to the middle opening of the protective cover (61); a rotating mechanism (64) is fixedly sleeved on the outer middle part of the outlet pipe (63), and both the outlet pipe (63) and the rotating mechanism (64) are wrapped with a ball sleeve (65), wherein the ball sleeve (65) is located in the protective cover (61); a rolling ball (66) is wound on the outer middle part of the ball sleeve (65); one end of the outlet pipe (63) is fixedly connected to the input pipe of the metering device body (1).
2. The coal-water-slag metering device based on a crushing mechanism as described in claim 1, characterized in that, One end of the outlet pipe (63) is fixedly connected to the input pipe of the metering device body (1).
3. A coal-water-slag metering device based on a crushing mechanism as described in claim 1, characterized in that, The protective cover (61) is a stainless steel cover with a circular cross-section.
4. A coal-water-slag metering device based on a crushing mechanism as described in claim 1, characterized in that, The roller sleeve (65) is cylindrical, and a groove is provided on the outer periphery of the cylinder. The groove is circular.
5. A coal-water-slag metering device based on a crushing mechanism as described in claim 1, characterized in that, The rolling mill balls (66) are set to 10 to 100, are round, and can roll inside the rolling mill sleeve (65).
6. The working principle of the coal-water-slag metering device based on a crushing mechanism as described in claim 1, characterized in that, When the coal slurry enters the crushing mechanism (6) from the inlet pipe (68), the external control panel detects that the coal slurry particles in the input pipe of the metering device body (1) are large through the particle sensor (5). The control panel automatically controls the crushing motor (67) to start, which drives the rotating core (64) to rotate. The rotating core (64) then drives the roller sleeve (65) to rotate. The rolling roller (66) crushes the large coal slag particles in the coal slurry. After the rolling roller (66) has been working for a period of time, when the particle sensor (5) detects that the coal slurry particles in the input pipe of the metering device body (1) meet the requirements of the meter, the crushing motor starts (67) and stops rotating. The coal slag in the coal slurry that has been crushed by multiple rolling rollers (66) meets the requirements of the meter when it reaches the outlet pipe (63). It enters the meter from the input pipe of the metering device body (1) for metering.