Oven machine with stable combustion device

By designing a burn-stabilizing device in the oven, and controlling oxygen injection using components such as the air inlet, air inlet cylinder, check valve, etc., the problem that the existing ovens cannot control the oxygen inlet amount and temperature is solved, and the stability of the flame and effective control of harmful gases are achieved.

CN223020816UActive Publication Date: 2025-06-24NINGXIA XINSHUN MASCH CO LTD
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Patent Information

Application Number
CN202422104230.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-06-24
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

Existing ovens cannot effectively control the inflow and temperature of oxygen in the combustion chamber, resulting in unstable flames and may cause harmful gas leakage.

Method used

A furnace dryer with a burn-stabilizing device is designed, using components such as air inlet, air inlet cylinder, check valve, limit plate, motor, gear, push rod and sealing ring to control the oxygen injection efficiency through the motor, and ensure the stability of combustion through flame and temperature monitors.

Benefits of technology

It effectively reduces the generation and leakage of harmful gases, ensures the stability of combustion, avoids flame fluctuations and extinguishing, and reduces safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a furnace baking machine with a combustion stabilizing device, which relates to the technical field of furnace baking machines, and comprises a furnace baking machine body, an air inlet is arranged on the inner side of the furnace baking machine body, an air inlet cylinder is fixedly arranged on the surface of the air inlet, the top end of the air inlet cylinder is communicated with an air pipe, a check valve A is arranged on the surface of the air pipe, and the check valve B is arranged on the surface of the air pipe. And a limiting plate is arranged on the inner side of the air inlet. According to the oxygen injection device, by arranging the air inlet, the air inlet cylinder, the check valve A, the limiting block, the silica gel pad, the mounting plate, the motor, the connecting plate, the push rod, the sealing ring, the flame monitor and the temperature monitor, the flame and the temperature of internal fuel gas can be effectively monitored in the working process of the oven machine body, and then the oxygen injection efficiency can be controlled in cooperation with the motor; therefore, generation of harmful gas can be effectively reduced, leakage of the harmful gas can be avoided in the oxygen injection process, and pollution to the environment is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of baking furnaces, in particular to a baking furnace with a stable combustion device. Background Art

[0002] A baking furnace (or called baking oven, drying furnace) is a device used for heating, drying or curing materials. It is mainly used in industrial and manufacturing processes to heat materials to a specific temperature to achieve the required physical or chemical properties. The publication number CN2735260Y discloses a hot flue gas baking furnace, which consists of a flue gas generator, an induced draft fan, a control box, etc. The feature is that the outlet of the induced draft fan is connected to one end of the flue gas generator, and an oil inlet pipe, a compressed air pipe and an electronic ignition device are arranged on the closed end. The oil inlet pipe, the air inlet pipe and the electronic ignition device are connected to the control box. The other end of the flue gas generator is connected with an extended conveying pipeline. This utility model uses a hot flue gas baking furnace to replace traditional wood for baking. It not only has a short time and low cost, but also has high baking quality. The hot flue gas baking furnace can dry each part in the furnace simultaneously, with a relatively uniform temperature rise, and the furnace wall after drying has no cracks and does not peel off. However, during the actual working process of this kind of baking furnace, the amount of oxygen entering the combustion chamber and the temperature cannot be controlled, so oxygen injection cannot be carried out as needed, and it is difficult to maintain the stability of the flame, which will cause the flame to fluctuate and go out. And the uncontrollable addition of oxygen may cause the leakage of harmful gases, such as carbon monoxide and nitrogen oxides, so it needs to be improved. Summary of the Utility Model

[0003] The purpose of the utility model is to solve the technical problems put forward in the above background art.

[0004] The utility model adopts the following technical scheme: A baking furnace with a stable combustion device, including a baking furnace body. An air inlet is arranged inside the baking furnace body. An air inlet cylinder is fixedly installed on the surface of the air inlet. A trachea is communicated with the top end of the air inlet cylinder. A check valve A is arranged on the surface of the trachea. A limiting plate is arranged inside the air inlet. A limiting block is arranged inside the limiting plate. A silica gel pad is fixedly installed on the back of the limiting block. A mounting plate is fixedly installed at the bottom end of the baking furnace body. A motor is fixedly installed inside the mounting plate. A gear A is fixedly installed at the output end of the motor. The bottom end of the baking furnace body is rotatably connected with a gear B. A rotating plate is fixedly installed at the bottom end of the gear B. A connecting plate is hinged to the bottom end of the rotating plate through a rotating shaft. A connecting rod is hinged to the inside of the connecting plate through a rotating shaft. A push rod is fixedly installed at the top end of the connecting rod. A sealing ring is arranged inside the push rod. A gas cylinder is arranged at the bottom end of the baking furnace body. A flame monitor is arranged inside the baking furnace body. A temperature monitor is arranged inside the baking furnace body.

[0005] Preferably, the gear A meshes with the gear B, and the connecting plate is slidably connected to the intake cylinder. Here, by providing the gear A and the gear B, the torque of the motor can be effectively increased, thereby reducing the motor load and prolonging the service life of the motor. By providing the connecting plate and the intake cylinder, during the operation of the motor, the connecting plate can be driven to slide along the intake cylinder under the action of the connecting plate.

[0006] Preferably, the push rod is slidably connected to the intake cylinder, and the sealing ring is made of natural rubber. Here, by providing the push rod and the intake cylinder, during the operation of the motor, the push rod can be driven to reciprocate along the intake cylinder under the action of the connecting plate. By providing a sealing ring made of natural rubber, the sealing performance can be effectively improved, ensuring the intake efficiency of oxygen.

[0007] Preferably, the gas tank is communicated with the main body of the baking oven. Here, by providing the gas tank, gas can be injected into the inner side of the baking oven, and then the work of the main body of the baking oven can be carried out.

[0008] Preferably, a placement plate is fixedly installed on the side of the main body of the baking oven, a suction fan is fixedly installed at the top end of the placement plate, a gas collection chamber is fixedly installed at the bottom end of the main body of the baking oven, a connecting pipe A is communicated with the inner side of the gas collection chamber, a connecting pipe B is communicated with the inner side of the gas collection chamber, and a check valve B is arranged on the surface of the connecting pipe B. Here, by providing the placement plate, the suction fan, the gas collection chamber, the connecting pipe A, the connecting pipe B, and the check valve B, when the gas supply is insufficient or interrupted and the combustion cannot be maintained, the suction fan can be started to extract the gas inside the dryer main body and drive it to be collected back into the inner side of the gas tank, thereby avoiding the occurrence of deflagration during a large fire.

[0009] Preferably, the air extraction end of the suction fan is communicated with the main body of the baking oven, and the air outlet end of the suction fan is communicated with the gas collection chamber through the connecting pipe A. Here, by providing the suction fan, during the operation of the suction fan, the gas inside the main body of the baking oven can be extracted and collected back into the inner side of the gas tank through the connecting pipe A and the connecting pipe B.

[0010] Preferably, the gas collection chamber is communicated with the gas tank through the connecting pipe B. Here, by providing the gas collection chamber and the gas tank, the waste of gas can be effectively reduced, and the harm caused by gas leakage can be avoided, reducing the safety hazard.

[0011] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0012] 1. In the present utility model, by providing an air inlet, an air inlet cylinder, a check valve A, a limit block, a silica gel pad, a mounting plate, a motor, a connecting plate, a connecting rod, a push rod, a sealing ring, a flame monitor, and a temperature monitor, the flame and temperature of the internal gas can be effectively monitored during the operation of the oven dryer body. Furthermore, the injection efficiency of oxygen can be controlled in cooperation with the motor, thereby effectively reducing the generation of harmful gases and preventing the leakage of harmful gases during the oxygen injection process, preventing environmental pollution.

[0013] 2. In the present utility model, by providing a placement plate, an exhaust fan, a connecting pipe A, a gas collection chamber, a connecting pipe B, and a check valve B, in the case of re-ignition required due to insufficient or interrupted gas supply resulting in the inability to maintain combustion, etc., the exhaust fan can be started to extract the gas inside the dryer body and drive it back into the gas tank again, effectively avoiding gas waste and the phenomenon of deflagration during the ignition process, reducing potential safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 Schematic diagram of an oven dryer with a stable combustion device proposed by the present utility model;

[0015] Figure 2 Bottom view of an oven dryer with a stable combustion device proposed by the present utility model;

[0016] Figure 3 Cross-sectional view of an oven dryer with a stable combustion device proposed by the present utility model;

[0017] Figure 4 An oven dryer with a stable combustion device proposed by the present utility model Figure 3 Enlarged view of part A in

[0018] Figure 5 Rear view of an oven dryer with a stable combustion device proposed by the present utility model.

[0019] LEGEND DESCRIPTION:

[0020] 1. Oven dryer body; 2. Air inlet; 3. Air inlet cylinder; 4. Air pipe; 5. Check valve A; 6. Limit plate; 7. Limit block; 8. Silica gel pad; 9. Mounting plate; 10. Motor; 11. Gear A; 12. Gear B; 13. Rotating plate; 14. Connecting plate; 15. Connecting rod; 16. Push rod; 17. Sealing ring; 18. Gas tank; 19. Flame monitor; 20. Temperature monitor; 21. Placement plate; 22. Exhaust fan; 23. Connecting pipe A; 24. Gas collection chamber; 25. Connecting pipe B; 26. Check valve B. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] In order to more clearly understand the above-mentioned objects, features, and advantages of the present utility model, the present utility model will be further described below in conjunction with the accompanying drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0022] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited to the limitations of the specific embodiments disclosed in the following specification.

[0023] Embodiment 1

[0024] Please refer to Figures 1-4 , the present utility model provides a technical solution: a baking furnace machine with a stable combustion device, including a baking furnace machine body 1. An air inlet 2 is provided inside the baking furnace machine body 1. An air inlet cylinder 3 is fixedly installed on the surface of the air inlet 2. A trachea 4 is communicated with the top end of the air inlet cylinder 3. A check valve A5 is arranged on the surface of the trachea 4. A limiting plate 6 is provided inside the air inlet 2. A limiting block 7 is arranged inside the limiting plate 6. A silica gel pad 8 is fixedly installed on the back of the limiting block 7. When the push rod 16 slides inward along the air inlet cylinder 3, it will push the oxygen inside the air inlet cylinder 3. At this time, under the action of pressure, the oxygen will force the soft silica gel pad 8 to deform and generate a gap between it and the limiting plate 6. An installation plate 9 is fixedly installed at the bottom end of the baking furnace machine body 1. A motor 10 is fixedly installed inside the installation plate 9. A gear A11 is fixedly installed at the output end of the motor 10. The gear A11 meshes with a gear B12. The gear B12 is rotatably connected to the bottom end of the baking furnace machine body 1. A rotating plate 13 is fixedly installed at the bottom end of the gear B12. A connecting plate 14 is hinged to the bottom end of the rotating plate 13 through a rotating shaft. Start the motor 10 and drive the gear A11 to rotate. Under the meshing action, it will drive the gear B12 and the rotating plate 13 to rotate. Then, under the action of the connecting plate 14, it will drive the connecting plate 15 and the push rod 16 to slide reciprocally along the air inlet cylinder 3. The connecting plate 14 is hinged to the connecting plate 15 through a rotating shaft. The connecting plate 15 is slidably connected to the air inlet cylinder 3. A push rod 16 is fixedly installed at the top end of the connecting plate 15. The push rod 16 is slidably connected to the air inlet cylinder 3. A sealing ring 17 is arranged inside the push rod 16. During the process of the push rod 16 sliding outward along the air inlet cylinder 3, at this time, under the action of air pressure, the air pressure inside the air inlet cylinder 3 is less than the external air pressure. Immediately, oxygen will be extracted outward through the trachea 4 and the check valve A5. The sealing ring 17 is made of natural rubber. A gas tank 18 is arranged at the bottom end of the baking furnace machine body 1. The gas tank 18 is communicated with the baking furnace machine body 1. A flame monitor 19 is arranged inside the baking furnace machine body 1. A temperature monitor 20 is arranged inside the baking furnace machine body 1.

[0025] Embodiment 2

[0026] Please refer toFigure 2 , 3 , on the side of the baking furnace body 1, a placement plate 21 is fixedly installed. At the top of the placement plate 21, an exhaust fan 22 is fixedly installed. The air extraction end of the exhaust fan 22 is communicated with the baking furnace body 1. The air outlet end of the exhaust fan 22 is communicated with the air collection chamber 24 through a connecting pipe A23. The exhaust fan 22 is started to extract the remaining gas inside. Then the gas will be injected into the air collection chamber 24 through the connecting pipe A23. At the bottom of the baking furnace body 1, an air collection chamber 24 is fixedly installed. The air collection chamber 24 is communicated with the gas tank 18 through a connecting pipe B25. Inside the air collection chamber 24, a connecting pipe A23 is communicated. Inside the air collection chamber 24, a connecting pipe B25 is communicated. A check valve B26 is arranged on the surface of the connecting pipe B25. During the operation of the exhaust fan 22, under the action of air pressure, the gas inside the air collection chamber 24 will be recollected into the gas tank 18 through the check valve B26, avoiding the waste of gas.

[0027] Working principle: Before starting the ignition of the baking furnace body 1, first start the exhaust fan 22 to extract the remaining gas inside. Then the gas will be injected into the air collection chamber 24 through the connecting pipe A23. Then, under the action of air pressure, the gas inside the air collection chamber 24 will be recollected into the gas tank 18 through the check valve B26. Then start the motor 10 to drive the gear A11 to rotate. Under the meshing action, the gear B12 and the rotating plate 13 will be driven to rotate. Then, under the action of the connecting plate 14, the connecting plate 15 and the push rod 16 will be driven to slide reciprocally along the air inlet cylinder 3. During the process of the push rod 16 sliding outward along the air inlet cylinder 3, at this time, under the action of air pressure, the air pressure inside the air inlet cylinder 3 is less than the external air pressure. Immediately, oxygen will be extracted outward through the air pipe 4 and the check valve A5. Then when the push rod 16 slides inward along the air inlet cylinder 3, it will push the oxygen inside the air inlet cylinder 3. At this time, under the action of pressure, the oxygen will force the soft silica gel pad 8 to deform and generate a gap between it and the limiting plate 6, so that oxygen can be injected into the baking furnace body 1 from the inside of the air inlet 2, so that the remaining gas inside the baking furnace body 1 can be replaced, so that the phenomenon of deflagration can be avoided during the ignition process, reducing the safety hazard. During the gas combustion process, at this time, the flame monitor 19 will monitor the combustion fire and ensure that the fire size remains within a suitable range. At the same time, the temperature monitor 20 will also monitor the temperature of the flame. Thus, the input efficiency of oxygen can be controlled by controlling the output frequency of the motor 10, so as to effectively ensure the stability during the gas combustion process, effectively control the generation of harmful gases, and effectively avoid the leakage of harmful gases during the oxygen addition process.

[0028] The above are only the preferred embodiments of the present utility model and do not constitute other forms of limitation to the present utility model. Any person skilled in the relevant art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present utility model, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A drying machine with a combustion stabilizing device, comprising a drying machine body (1), characterized in that: An air inlet (2) is provided on the inner side of the drying oven body (1), an air inlet cylinder (3) is fixedly mounted on the surface of the air inlet (2), the top end of the air inlet cylinder (3) is connected to an air pipe (4), a check valve A (5) is provided on the surface of the air pipe (4), a limit plate (6) is provided on the inner side of the air inlet (2), a limit block (7) is provided on the inner side of the limit plate (6), a silicone pad (8) is fixedly mounted on the back side of the limit block (7), a mounting plate (9) is fixedly mounted on the bottom end of the drying oven body (1), a motor (10) is fixedly mounted on the inner side of the mounting plate (9), and a gear A (11) is fixedly mounted on the output end of the motor (10) The bottom end of the drying machine body (1) is rotatably connected to a gear B (12), the bottom end of the gear B (12) is fixedly mounted with a rotating plate (13), the bottom end of the rotating plate (13) is hinged with a connecting plate (14) via a rotating shaft, the inner side of the connecting plate (14) is hinged with a connecting plate (15) via a rotating shaft, the top end of the connecting plate (15) is fixedly mounted with a push rod (16), the inner side of the push rod (16) is provided with a sealing ring (17), the bottom end of the drying machine body (1) is provided with a gas tank (18), the inner side of the drying machine body (1) is provided with a flame detector (19), and the inner side of the drying machine body (1) is provided with a temperature detector (20).

2. The oven with a combustion stabilizing device according to claim 1, characterized in that: The gear A (11) is meshed with the gear B (12), and the connecting plate (15) is slidably connected with the air intake cylinder (3).

3. The oven with a combustion stabilizing device according to claim 1, characterized in that: The push rod (16) is slidably connected to the air intake cylinder (3), and the sealing ring (17) is made of natural rubber.

4. The oven with a combustion stabilizing device according to claim 1, characterized in that: The gas tank (18) is connected to the oven body (1).

5. The oven with a combustion stabilizing device according to claim 1, characterized in that: A placement plate (21) is fixedly mounted on the side of the drying machine body (1), an exhaust fan (22) is fixedly mounted on the top of the placement plate (21), an air collecting chamber (24) is fixedly mounted on the bottom of the drying machine body (1), the inner side of the air collecting chamber (24) is connected to a connecting pipe A (23), the inner side of the air collecting chamber (24) is connected to a connecting pipe B (25), and a check valve B (26) is provided on the surface of the connecting pipe B (25).

6. The oven with a combustion stabilizing device according to claim 5, characterized in that: The exhaust end of the exhaust fan (22) is connected to the oven body (1), and the air outlet end of the exhaust fan (22) is connected to the air collecting chamber (24) via a connecting pipe A (23).

7. The oven with a combustion stabilizing device according to claim 5, characterized in that: The gas collecting chamber (24) is connected to the gas tank (18) via a connecting pipe B (25).

Citation Information

Patent Citations

  • Hot smoke gas oven drying machine

    CN2735260Y