Tool for adding materials into holding furnace
By designing a tool for adding materials to the insulation furnace, the problems of insufficient dissolution of materials and splashing of aluminum in the prior art are solved, and the full dissolution and uniform diffusion of materials are achieved, which improves production stability and reduces safety risks.
Patent Information
- Application Number
- CN202422046885.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-21
AI Technical Summary
In the prior art, when adding materials such as master alloy to the insulation furnace, it is easy to cause liquid aluminum to splash and injure people, melt and dissolve inadequately, resulting in waste of resources, affecting the purity of liquid aluminum and the performance of aluminum alloy castings.
A tool for adding materials to the insulation furnace is designed, including material shovels, holding rods, support blocks and handles. Through the special structure of the material shovel and the use of magnet blocks, the material is fully dissolved and evenly diffused in the aluminum liquid.
The full dissolution and uniform diffusion of materials such as the parent alloy in the aluminum liquid is achieved, which reduces material waste, improves the stability of the production process, and avoids the damage of splashing aluminum liquid and high temperatures to the human body.
Smart Images
Figure CN223020850U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy production equipment, in particular to a tool for adding materials to a holding furnace. Background Art
[0002] In order to ensure the melting quality of aluminum alloy and improve the performance of aluminum alloy castings, it is necessary to add master alloys and other materials to the molten aluminum.
[0003] In the prior art, when adding master alloys and other materials to the molten aluminum in the holding furnace, it needs to be thrown manually. This not only easily causes the molten aluminum to splash and hurt people, but also the melting and dissolution are not sufficient, and the role of master alloys and other materials cannot be maximally exerted, resulting in waste of resources, affecting the purity of the molten aluminum, and further affecting the stability of the production process and the performance of aluminum alloy castings. Summary of the Utility Model
[0004] In view of this, the utility model provides a tool for adding materials to a holding furnace, mainly aiming to make master alloys and other materials fully dissolve and uniformly diffuse in the molten aluminum, reduce material waste, and improve the stability of the production process; moreover, it can avoid the harm of splashing molten aluminum and high temperature to the human body.
[0005] To achieve the above object, the utility model mainly provides the following technical solutions:
[0006] An embodiment of the utility model provides a tool for adding materials to a holding furnace, including: a material shovel, a holding rod, a support block, and a handle;
[0007] The material shovel is composed of a main body one and a main body two; the main body one and the main body two are fixedly connected to form a cavity structure with a shovel opening at the front end; the front, middle, and rear parts of the cavity structure are arranged in sequence from front to back; the diameter of the front part of the cavity structure gradually increases from front to back, and the middle and rear parts of the cavity structure are cylindrical; the cross-section of the main body one is semi-circular; through holes are evenly distributed on the main body two;
[0008] One end of the holding rod is fixedly arranged at the rear end of the material shovel;
[0009] The support block is annular; the outer side of the support block is an arc-shaped groove structure;
[0010] The support block is sleeved on the holding rod and can slide relative to the holding rod;
[0011] A magnet block is fixedly arranged on the inner side of the support block;
[0012] The handle is fixedly arranged at the other end of the holding rod;
[0013] The handle is in a rod-shaped structure; the handle and the holding rod are configured into a "T" shaped structure;
[0014] The extending direction of the handle is consistent with the distribution direction of the first main body and the second main body.
[0015] Furthermore, a heat insulation sleeve is arranged on the holding rod.
[0016] Furthermore, an anti-slip sleeve is arranged on the handle.
[0017] Furthermore, the through hole is a round hole or a rectangular hole.
[0018] Furthermore, one end of the handle has a hemispherical structure; the hemispherical structure is fixedly connected with the handle; the hemispherical structure and the second main body are located on the same side of the holding rod.
[0019] By means of the above technical solution, the tool for adding materials to the heat preservation furnace of the present utility model has at least the following advantages:
[0020] It can enable materials such as master alloy to be fully dissolved and evenly diffused in the molten aluminum, reduce material waste, and improve the stability of the production process; moreover, it can avoid the harm of splashing molten aluminum and high temperature to the human body.
[0021] The above description is only an overview of the technical solution of the present utility model. In order to be able to understand the technical means of the present utility model more clearly and implement it according to the content of the description, the following uses the preferred embodiments of the present utility model and combines with the attached drawings to describe in detail as follows. Brief Description of the Drawings
[0022] Figure 1 It is a schematic diagram of a tool for adding materials to a heat preservation furnace provided by an embodiment of the present utility model.
[0023] As shown in the figure:
[0024] 1 is a material spade, 1-1 is the first main body, 1-2 is the second main body, 1-3 is a spade mouth, 2 is a holding rod, 3 is a support block, and 4 is a handle. Detailed Description of the Embodiments
[0025] To further elaborate on the technical means and effects adopted by the present utility model to achieve the predetermined utility model purpose, the following combines with the attached drawings and preferred embodiments to describe in detail the specific implementation manners, structures, features and their effects according to the present utility model application. In the following description, different "one embodiment" or "embodiment" do not necessarily refer to the same embodiment. In addition, the specific features, structures, or characteristics in one or more embodiments can be combined in any suitable form.
[0026] Such as Figure 1As shown in the figure, a tool for adding materials to a holding furnace proposed by an embodiment of the present utility model includes: a material shovel 1, a holding rod 2, a support block 3, and a handle 4; the material shovel 1 is composed of a main body one 1-1 and a main body two 1-2; the main body one 1-1 and the main body two 1-2 are fixedly connected to form a cavity structure with a shovel opening 1-3 at the front end; the main body one 1-1 and the main body two 1-2 can be integrally formed; of course, the main body one 1-1 and the main body two 1-2 can also be fixedly connected by welding. The front part, middle part, and rear part of the cavity structure are arranged in sequence from front to back; the diameter of the front part of the cavity structure gradually increases from front to back, and the middle part and rear part of the cavity structure are cylindrical; the cross-section of the main body one 1-1 is semi-circular; through holes are evenly distributed on the main body two 1-2; preferably, the through holes are round holes or rectangular holes, which are convenient for processing. When an operator operates, materials can be taken through the shovel opening 1-3 at the front end; when moving towards the holding furnace, the main body one 1-1 is below the main body two 1-2 to prevent materials from leaking out. After the material shovel 1 enters the molten aluminum, the main body one 1-1 and the main body two 1-2 can be flipped at an appropriate time so that the molten materials in the material shovel 1 can be fully mixed with the molten aluminum. When putting in bulk materials, the material shovel 1 is inserted into the molten aluminum and the main body one 1-1 and the main body two 1-2 can be flipped, which is beneficial to the gradual melting of the bulk materials.
[0027] One end of the holding rod 2 is fixedly arranged at the rear end of the material shovel 1; preferably, a heat insulation sleeve is arranged on the holding rod 2 to facilitate hand-holding and reduce the influence of temperature. The support block 3 is in a circular ring shape; the outer side of the support block 3 is an arc-shaped groove structure, which is convenient for being clamped on the feeding port of the holding furnace; the support block 3 is sleeved on the holding rod 2 and can slide relative to the holding rod 2 so that when the support block 3 is clamped on the feeding port, the holding rod 2 can continue to slide inwards or outwards to deliver materials or take out the material shovel 1; the length of the holding rod 2 can be determined according to needs to ensure that the operator has a sufficient safety distance from the holding furnace. In this embodiment, the length of the holding rod 2 is preferably 2-5 meters.
[0028] A magnet block is fixedly arranged on the inner side of the support block 3 so that the support block 3 can be adsorbed at a suitable position on the holding rod 2 and will not slide randomly, which is beneficial for the operator to clamp it on the feeding port and support the overall weight of the holding rod 2 and the material shovel 1 through the feeding port of the holding furnace, and can reduce the weight held by the operator's hand.
[0029] The handle 4 is fixedly arranged at the other end of the holding rod; preferably, an anti-slip sleeve is arranged on the handle 4 to facilitate the operation of the operator holding it by hand. The handle 4 is in a rod-shaped structure; the handle 4 and the holding rod 2 are configured into a "T" shape to facilitate the operator to rotate the holding rod 2; the extending direction of the handle 4 is consistent with the distribution direction of the main body one 1-1 and the main body two 1-2, so that one end of the handle 4 points to the main body one 1-1 and the other end points to the main body two 1-2. Preferably, one end of the handle 4 has a hemispherical structure; the hemispherical structure is fixedly connected to the handle 4; the hemispherical structure and the main body two 1-2 are located on the same side of the holding rod 2 to facilitate the operator to identify the direction of the main body two 1-2, which is beneficial for the operator to rotate the material shovel 1 at an appropriate angle outside the holding furnace.
[0030] A tool for adding materials to a holding furnace proposed by an embodiment of the present invention can enable materials such as master alloys to be fully dissolved and evenly diffused in molten aluminum, reduce material waste, and improve the stability of the production process; moreover, it can avoid the harm of splashing molten aluminum and high temperature to the human body.
[0031] Further explanation, although terms such as first and second can be used in this article to describe various elements, these terms should not limit these elements. These terms are only used to distinguish one element from another. For example, the first element can be called the second element, and similarly, the second element can be called the first element. These terms are only used to distinguish one element from another. This does not deviate from the scope of the exemplary embodiments. Similarly, element one and element two do not represent the order of the elements. These terms are only used to distinguish one element from another. As used herein, the term "and / or" includes any combination and all combinations of one or more related listed items.
[0032] In the description of the present invention, unless otherwise clearly specified and defined, the terms "installed", "connected", "connected", and "fixed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. It can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0033] The standard parts used in the present invention can all be purchased from the market. The special-shaped parts can be customized according to the description of the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machines, parts, and equipment all adopt conventional models in the prior art. Coupled with the circuit connection adopting the conventional connection method in the prior art, it will not be elaborated here.
[0034] The above are only the preferred embodiments of the present utility model, and do not impose any form of limitation on the present utility model. Any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present utility model still fall within the scope of the technical solution of the present utility model.
Claims
1. A tool for adding material to a holding furnace, characterized in that: Including: shovel, holding rod, support block and handle; The material shovel is composed of a main body 1 and a main body 2; the main body 1 and the main body 2 are fixed to each other to form a cavity structure with a shovel mouth at the front end; the front, middle and rear parts of the cavity structure are arranged in sequence from front to back; the diameter of the front part of the cavity structure gradually increases from front to back, and the middle and rear parts of the cavity structure are cylindrical; the cross section of the main body 1 is semicircular; through holes are evenly distributed on the main body 2; One end of the holding rod is fixedly arranged on the rear end of the shovel; The support block is annular; the outer side of the support block is an arc-shaped groove structure; The support block is sleeved on the holding rod and can slide relative to the holding rod; A magnet block is fixedly arranged on the inner side of the support block; The handle is fixedly arranged at the other end of the holding rod; The handle is a rod-shaped structure; the handle and the holding rod are configured to form a "T"-shaped structure; The extension direction of the handle is consistent with the distribution direction of the main body 1 and the main body 2.
2. The tool for adding material to a holding furnace according to claim 1, characterized in that: A heat insulation sleeve is arranged on the holding rod.
3. The tool for adding material to a holding furnace according to claim 1, characterized in that: An anti-slip cover is arranged on the handle.
4. The tool for adding material to a holding furnace according to claim 1, characterized in that: The through hole is a circular hole or a rectangular hole.
5. The tool for adding material to a holding furnace according to claim 1, characterized in that: One end of the handle has a hemispherical structure; the hemispherical structure is fixedly connected to the handle; the hemispherical structure and the second main body are located on the same side of the holding rod.