Winding and tinning equipment

Abstract

The utility model discloses winding and tinning equipment, which relates to the technical field of winding equipment and comprises a base, an index plate, a feeding mechanism, at least two winding devices and a discharging mechanism. At least four magnetic core clamping mechanisms are arranged on the index plate, and the four magnetic core clamping mechanisms are uniformly arranged along the periphery of the index plate; the feeding mechanism is arranged on the base and used for feeding magnetic cores to be wound to the magnetic core clamping mechanism. The two winding devices are arranged on the base and are used for winding the magnetic cores on the magnetic core clamping mechanism; the blanking mechanism is arranged on the base and is used for blanking the magnetic cores which are positioned on the magnetic core clamping mechanism and are wound; the feeding mechanism, the two winding devices and the discharging mechanism are evenly arranged around the periphery of the index plate. According to the technical scheme provided by the utility model, the plurality of processing mechanisms are arranged on the periphery of the index plate, so that the volume of the winding and tinning equipment is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of coil processing equipment, and particularly relates to a wire winding and tin plating equipment. Background Art

[0002] A coil generally refers to a circular wire winding. The most common coil applications include motors, inductors, transformers, and loop antennas, etc. A coil in a circuit refers to an inductor, which means that wires are wound one by one, and the wires are insulated from each other. The insulating tube can be hollow or can contain an iron core or a magnetic powder core, which is simply called an inductor. Inductors can be further divided into fixed inductors and variable inductors. A fixed inductor coil is simply called an inductor or a coil.

[0003] In the prior art, the copper wire needs to be pre-processed before winding the coil, including cutting, stripping, tin plating, and bending the copper wire. The existing wire winding and tin plating equipment arranges multiple workstations and processing devices in a straight line as an assembly line. Although this layout method improves the production efficiency to a certain extent, it also brings the problem of too large equipment volume. This results in many inconveniences in the assembly and handling of the equipment, increasing the production cost and operation difficulty. Summary of the Utility Model

[0004] The main purpose of the utility model is to propose a wire winding and tin plating equipment, aiming to arrange multiple processing mechanisms on the periphery of a dividing plate, thereby reducing the volume of the wire winding and tin plating equipment.

[0005] To achieve the above purpose, a wire winding and tin plating equipment proposed by the utility model includes:

[0006] A base;

[0007] A dividing plate, on which at least four magnetic core clamping mechanisms are provided, and the four magnetic core clamping mechanisms are evenly arranged along the periphery of the dividing plate;

[0008] A feeding mechanism, which is arranged on the base and is used for feeding the magnetic cores to be wound to the magnetic core clamping mechanisms;

[0009] At least two wire winding devices, which are arranged on the base and are used for winding the magnetic cores on the magnetic core clamping mechanisms; and

[0010] A discharging mechanism, which is arranged on the base and is used for discharging the magnetic cores that have been wound on the magnetic core clamping mechanisms;

[0011] The feeding mechanism, the two wire winding devices, and the discharging mechanism are evenly arranged along the periphery of the dividing plate.

[0012] In one embodiment, the wire winding device includes a wire feeding mechanism, a wire fishing mechanism and a wire hooking mechanism provided on the base. The wire feeding mechanism and the wire fishing mechanism are arranged at intervals and are adjacent to the indexing plate. The wire hooking mechanism is connected to the wire fishing mechanism in a lifting manner.

[0013] The wire feeding mechanism is used to feed the conducting wire to the magnetic core clamping mechanism on the indexing plate. The wire fishing mechanism is used to fish the conducting wire onto the magnetic core of the magnetic core clamping mechanism. The wire hooking mechanism is used to hook the conducting wire located on the magnetic core down to the central hole position of the magnetic core.

[0014] In one embodiment, the wire feeding mechanism includes:

[0015] A wire feeding frame, which is provided on the base;

[0016] At least one wire feeding member, which is movably connected to the wire feeding frame and is used to drive the conducting wire to move towards the magnetic core clamping mechanism; and

[0017] At least one wire cutting member, which is connected to the wire feeding member and is used to cut the conducting wire to a preset length.

[0018] In one embodiment, the wire feeding member includes:

[0019] A mounting plate, which is slidably connected to the wire feeding frame;

[0020] A motor base, which is provided on the mounting plate;

[0021] A wire feeding motor, which is provided on the mounting plate;

[0022] At least two wire wheels, two of which are rotatably connected to the motor base, and the two wire wheels form a wire channel at intervals; one of the wire wheels is in transmission connection with the wire feeding motor, and the wire feeding motor drives the wire wheel to rotate so that the two wire wheels guide the conducting wire to be output from the wire channel; and

[0023] At least one wire tube, which is provided on the motor base and is below the wire channel; the wire tube is used to lead out the conducting wire.

[0024] In one embodiment, the wire cutting member includes:

[0025] An adjusting plate, which is connected to the wire feeding frame; and

[0026] A pneumatic scissors, which is detachably connected to the adjusting plate and is used to cut the conducting wire to a preset length; the adjusting plate is used to adjust the cutting angle of the pneumatic scissors.

[0027] In one embodiment, the wire fishing mechanism includes:

[0028] A wire fishing frame is provided on the base. An arc-shaped groove is provided at one end of the wire fishing frame away from the base.

[0029] A wire fishing motor is provided on the wire fishing frame.

[0030] A linkage member is connected to the output shaft of the wire fishing motor and is movably connected within the arc-shaped groove; and

[0031] A wire fishing arm is movably connected to the wire fishing frame and is connected to one end of the linkage member away from the wire fishing motor.

[0032] The wire fishing motor drives the linkage member to move within the arc-shaped groove, so that the linkage member drives the wire fishing arm to reciprocate synchronously along the stroke of the arc-shaped groove.

[0033] In one embodiment, the linkage member includes:

[0034] A connecting plate, which is connected to the output shaft of the wire fishing motor; and

[0035] A connecting rod, one end of which passes through the connecting plate and extends into the arc-shaped groove; the other end of the connecting rod is connected to the wire fishing arm.

[0036] In one embodiment, the winding and tin plating equipment further includes a wire arranging mechanism provided on the base. The wire arranging mechanism is located between the indexing plate and the blanking mechanism and is used for arranging the windings on the magnetic core.

[0037] In one embodiment, the winding and tin plating equipment further includes a wire straightening mechanism provided on the base. The wire straightening mechanism is located between the wire arranging mechanism and the blanking mechanism and is used for cutting the windings on the magnetic core.

[0038] In one embodiment, the winding and tin plating equipment further includes a tin plating mechanism provided on the base. The tin plating mechanism is located between the wire straightening mechanism and the blanking mechanism and is used for tin plating the windings on the magnetic core.

[0039] The wire winding and tin plating equipment of the technical solution of the present utility model includes a base, a dividing plate, a feeding mechanism, at least two wire winding devices and a discharging mechanism; at least four magnetic core clamping mechanisms are arranged on the dividing plate, and the four magnetic core clamping mechanisms are evenly arranged along the circumference of the dividing plate; the feeding mechanism is arranged on the base and is used for feeding magnetic cores to be wound to the magnetic core clamping mechanisms; two wire winding devices are arranged on the base and are used for winding wires on the magnetic cores on the magnetic core clamping mechanisms; the discharging mechanism is arranged on the base and is used for discharging the magnetic cores that have completed wire winding on the magnetic core clamping mechanisms; the feeding mechanism, the two wire winding devices and the discharging mechanism are evenly arranged around the circumference of the dividing plate. By arranging the feeding mechanism, at least two wire winding devices and the discharging mechanism evenly around the dividing plate, in this way, such a design realizes the automatic process of feeding, winding and discharging of magnetic cores, and at the same time makes the layout of the feeding mechanism, the two wire winding devices and the discharging mechanism on the base more compact, thereby reducing the volume of the wire winding and tin plating equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on the structures shown in these drawings.

[0041] Figure 1 It is a schematic structural diagram of the wire winding and tin plating equipment provided by the present utility model from one perspective;

[0042] Figure 2 is Figure 1 a partial enlarged view of part A in

[0043] Figure 3 It is a schematic structural diagram of the wire winding and tin plating equipment provided by the present utility model from another perspective;

[0044] Figure 4 It is a schematic structural diagram of the dividing plate of the wire winding and tin plating equipment provided by the present utility model;

[0045] Figure 5 It is a schematic structural diagram of the wire feeding mechanism of the wire winding device of the wire winding and tin plating equipment provided by the present utility model from one perspective;

[0046] Figure 6 It is a schematic structural diagram of the wire feeding mechanism of the wire winding device of the wire winding and tin plating equipment provided by the present utility model from another perspective;

[0047] Figure 7 It is a schematic structural diagram of the wire fishing mechanism of the wire winding device of the wire winding and tin plating equipment provided by the present utility model from one perspective;

[0048] Figure 8 This is a schematic structural view of a wire fishing mechanism of a wire winding device provided by the present utility model from a perspective.

[0049] Explanation of the reference numerals in the drawings:

[0050] 10. Base; 20. Indexing plate; 30. Magnetic core clamping mechanism; 40. Feeding mechanism; 50. Wire winding device; 51. Wire feeding mechanism; 511. Wire feeding frame; 512. Wire feeding member; 5121. Mounting plate; 5122. Motor base; 5123. Wire feeding motor; 5124. Guide pulley; 5125. Wire conduit; 513. Wire cutting member; 5131. Adjusting plate; 5132. Pneumatic scissors; 52. Wire fishing mechanism; 521. Wire fishing frame; 521a. Arc-shaped groove; 522. Wire fishing motor; 523. Linkage member; 5231. Connecting plate; 5232. Connecting rod; 524. Wire fishing arm; 53. Wire hooking mechanism; 60. Unloading mechanism; 70. Wire arranging mechanism; 80. Wire straightening mechanism; 90. Tin plating mechanism; 1. Magnetic core.

[0051] The realization, functional features and advantages of the purpose of the present utility model will be further described with reference to the embodiments and the accompanying drawings. Specific embodiments

[0052] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0053] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present utility model, the directional indications are only used to explain the relative position relationship and movement conditions between components in a specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0054] In addition, if the embodiments of the present utility model involve descriptions such as "first" and "second", the descriptions of "first", "second", etc. are only for descriptive purposes and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, if "and / or" or "and / or" appears throughout the text, its meaning includes three parallel scenarios. Taking "A and / or B" as an example, it includes scenario A, or scenario B, or the scenario where both A and B are satisfied simultaneously. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0055] The present utility model provides a wire winding and tin plating device.

[0056] Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 In an embodiment of the present utility model, the wire winding and tin plating device includes a base 10, an indexing plate 20, a feeding mechanism 40, at least two wire winding devices 50, and a discharging mechanism 60; at least four magnetic core clamping mechanisms 30 are provided on the indexing plate 20, and the four magnetic core clamping mechanisms 30 are evenly arranged along the circumference of the indexing plate 20; the feeding mechanism 40 is arranged on the base 10 and is used for feeding magnetic cores to be wound to the magnetic core clamping mechanisms 30; two wire winding devices 50 are arranged on the base 10 and are used for winding the magnetic cores on the magnetic core clamping mechanisms 30; the discharging mechanism 60 is arranged on the base 10 and is used for discharging the magnetic cores that have been wound on the magnetic core clamping mechanisms 30; the feeding mechanism 40, the two wire winding devices 50, and the discharging mechanism 60 are evenly arranged along the circumference of the indexing plate 20.

[0057] Specifically, when the indexing plate 20 rotates a preset angle, the four magnetic core clamping mechanisms 30 are respectively aligned with the feeding mechanism 40, the two wire winding devices 50, and the discharging mechanism 60 in sequence, so that the feeding mechanism 40, the two wire winding devices 50, and the discharging mechanism 60 can all perform corresponding operations on the magnetic cores on the aligned magnetic core clamping mechanisms 30.

[0058] In this embodiment, by arranging the feeding mechanism 40, at least two wire winding devices 50, and the discharging mechanism 60 evenly around the indexing plate 20, such a design not only realizes the automated processes of feeding, winding, and discharging the magnetic cores, but also makes the layout of the feeding mechanism 40, the two wire winding devices 50, and the discharging mechanism 60 on the base 10 more compact, thereby reducing the volume of the wire winding and tin plating device.

[0059] At the same time, the feeding mechanism 40, at least two winding devices 50 and the unloading mechanism 60 are evenly arranged around the dividing plate 20, which optimizes the production process, improves production efficiency, and also reduces the labor intensity of workers and saves labor costs.

[0060] At least two winding devices 50 are provided to realize continuous winding operation when the dividing plate 20 rotates, which not only reduces the equipment downtime, but also improves the production rhythm and ensures efficient and stable production.

[0061] The winding tinning equipment adopts a dividing plate 20 design, and at least four magnetic core clamping mechanisms 30 are evenly arranged on it. This structural layout makes the placement and fixation of the magnetic core more stable and reliable. Compared with the prior art, the utility model effectively solves the problem of uneven winding caused by unstable fixation of the magnetic core during the winding process, and greatly improves the quality and efficiency of the winding.

[0062] Optionally, the indexing plate 20 includes a brake motor, a rotating shaft and a rotating plate that are transmission-connected to the brake motor, and the rotating plate is connected to one end of the rotating shaft away from the brake motor; four magnetic core clamping mechanisms 30 are all arranged on the rotating plate and are evenly arranged around the rotating plate; the brake motor is arranged on the base 10, and the feeding mechanism 40, at least two winding devices 50 and the unloading mechanism 60 are evenly arranged around the brake motor;

[0063] The wire winding tinning equipment further comprises a magnetic core clamping driving mechanism, which is arranged on the dividing plate 20 and is used for contacting with the magnetic core clamping mechanism 30 to drive the magnetic core clamping mechanism 30 to clamp or release the magnetic core.

[0064] The magnetic core clamping mechanism 30 includes a fixed plate, a lever plate, an upper clamp, a lower clamp, a support shaft and a support spring. The fixed plate is connected to the rotating disk of the dividing plate 20. The support shaft is arranged on the fixed plate. The end of the support shaft away from the fixed plate is sleeved on one end of the lever plate, and the support spring is sleeved on the support shaft and elastically abuts against the lever plate. The other end of the lever plate is rotatably connected to the fixed plate and connected to the upper clamp, and the lower clamp is connected to the end of the fixed plate away from the rotating disk.

[0065] The magnetic core clamping driving mechanism includes a lifting cylinder, a connecting shaft, a first pressure block, a first supporting shaft, a second pressure block and a second supporting shaft. The lifting cylinder is arranged on a rotating disk. The connecting shaft is connected to the telescopic rod of the lifting cylinder. One end of the first pressure block is movably sleeved on the end of the connecting shaft away from the lifting cylinder. The middle position of the first pressure block is rotatably connected to the rotating disk through the first supporting shaft. One end of the second pressure block is movably sleeved on the end of the connecting shaft away from the lifting cylinder and is located above the first pressure block. The middle position of the second pressure block is rotatably connected to the rotating disk through the second supporting shaft. The first pressure block and the second pressure block are arranged at intervals of 90 degrees on the rotating disk.

[0066] With the above settings, when the magnetic core clamping mechanism 30 needs to clamp the magnetic core, the lifting cylinder of the magnetic core clamping drive mechanism drives the connecting shaft to rise. The connecting shaft drives the first pressing block to rise at the end away from the magnetic core clamping mechanism 30. With the first support shaft as the lever center of the first pressing block, the end of the first pressing block away from the connecting shaft will descend and press down the lever plate of the magnetic core clamping mechanism 30, causing the lever plate to be pressed down by the first pressing block. The upper clamping plate connected to the other end of the lever plate will rise and tilt, making the upper clamping jaw and the lower clamping jaw in an open state. At this time, the feeding mechanism 40 is controlled to place the magnetic attraction on the lower clamping jaw. Subsequently, the lifting cylinder of the magnetic core clamping mechanism 30 drives the connecting shaft to descend. The connecting shaft drives the first pressing block to descend at the end away from the magnetic core clamping mechanism 30. With the first support shaft as the lever center of the first pressing block, the end of the first pressing block away from the connecting shaft will rise and no longer press down the lever plate of the magnetic core clamping mechanism 30. The end of the lever plate adjacent to the first pressing block remains in the rising state under the support of the support spring, and the other end of the lever plate will descend, driving the upper clamping plate to descend and contact the lower clamping plate to clamp the magnetic core.

[0067] In one embodiment, please refer to Figure 1 , Figure 2 and Figure 3 , the winding device 50 includes a wire feeding mechanism 51, a wire fishing mechanism 52 and a wire hooking mechanism 53 provided on the base 10. The wire feeding mechanism 51 and the wire fishing mechanism 52 are arranged at intervals and are adjacent to the indexing plate 20. The wire hooking mechanism 53 is connected to the wire fishing mechanism 52 in a lifting manner. The wire feeding mechanism 51 is used to feed the conducting wire to the magnetic core clamping mechanism 30 on the indexing plate 20. The wire fishing mechanism 52 is used to fish the conducting wire onto the magnetic core of the magnetic core clamping mechanism 30. The wire hooking mechanism 53 is used to hook the conducting wire located on the magnetic core down to the central hole position of the magnetic core.

[0068] In this embodiment, the winding device 50 is divided into a wire feeding mechanism 51, a wire fishing mechanism 52 and a wire hooking mechanism 53. The wire feeding mechanism 51 is located above the wire fishing mechanism 52 and is used to feed the conducting wire into the central hole of the magnetic core clamped by the magnetic core clamping mechanism 30. After the conducting wire is fed to the central hole of the magnetic core, the wire fishing mechanism 52 is controlled to fish the conducting wire upward from below the magnetic core, making the conducting wire in an upward extending state. Subsequently, the wire hooking mechanism 53 is controlled to hook the upward extending conducting wire down to the central hole of the magnetic core, thereby completing the action of winding the conducting wire around the magnetic core. Through the mutual cooperation and continuous movement of the wire feeding mechanism 51, the wire fishing mechanism 52 and the wire hooking mechanism 53, until the preset length of the conducting wire is wound around the magnetic core, thus completing the magnetic core winding process.

[0069] The utility model cooperates with the wire feeding mechanism 51, the wire catching mechanism 52 and the wire hooking mechanism 53 to better control the movement trajectory of the wire during the wire feeding, wire catching and wire hooking processes, effectively avoiding the disorder and entanglement of the wire during the movement, thereby greatly improving the production efficiency. Secondly, the wire feeding mechanism 51 is used to feed the wire to the magnetic core clamping mechanism 30 on the dividing plate 20, the wire catching mechanism 52 is used to catch the wire on the magnetic core of the magnetic core clamping mechanism 30, and the wire hooking mechanism 53 is used to hook the wire located on the magnetic core down to the center hole position of the magnetic core. This technical solution makes the placement of the wire more accurate, effectively improves the contact quality between the wire and the magnetic core, thereby ensuring the quality of the winding product.

[0070] In one embodiment, see Figure 3 , Figures 5 to 8 The wire feeding mechanism 51 includes a wire feeding frame 511, at least one wire feeding member 512 and at least one wire cutting member 513. The wire feeding frame 511 is arranged on the base 10; the wire feeding member 512 is movably connected to the wire feeding frame 511, and is used to drive the wire to move toward the magnetic core clamping mechanism 30; the wire cutting member 513 is connected to the wire feeding member 512, and is used to cut the wire to a preset length.

[0071] In this embodiment, the wire is placed on the wire feeding member 512, and the wire feeding member 512 starts to rotate, driving the wire to move toward the magnetic core clamping mechanism 30. When the wire reaches a preset length, the control system sends a signal to control the wire cutting member 513 to cut the wire, so that the wire is driven by the wire catching mechanism 52 and the wire hooking mechanism 53 to move for subsequent operations. In this way, the wire is automatically fed to the magnetic core clamping mechanism 30, thereby improving the winding efficiency.

[0072] In one embodiment, see Figure 3 , Figures 5 to 8 The wire feeding component 512 includes a mounting plate 5121, a motor seat 5122, a wire feeding motor 5123, at least two wire wheels 5124 and at least one wire tube 5125. The mounting plate 5121 is slidably connected to the wire feeding frame 511; the motor seat 5122 is arranged on the mounting plate 5121; the wire feeding motor 5123 is arranged on the mounting plate 5121; the two wire wheels 5124 are rotatably connected to the motor seat 5122, and the two wire wheels 5124 are spaced to form a wire path; one of the wire wheels 5124 is transmission-connected to the wire feeding motor 5123, and the wire feeding motor 5123 drives the wire wheel 5124 to rotate, so that the two wire wheels 5124 guide the wires to be output from the wire path; the wire tube 5125 is arranged on the motor seat 5122 and below the wire path; the wire tube 5125 is used to lead out the wire.

[0073] Specifically, the wire is fed out from the wire reel to the wire channels of the two wire wheels 5124. The wire feeding motor 5123 is started, and the wire feeding motor 5123 controls the two wire wheels 5124 to rotate continuously, thereby driving the wire to continuously exit from the wire channels to the wire tube 5125. The wire tube 5125 standardizes the wire exit direction and guides the wire more accurately to the center hole of the magnetic core of the clamping magnetic core mechanism 30.

[0074] The mounting plate 5121 is slidably connected to the wire feeding frame 511, enabling the entire wire feeding member 512 to be appropriately adjusted according to the processing position, facilitating subsequent wire feeding operations. The wire feeding motor 5123 can drive the wire wheels 5124 to rotate through the transmission-connected wire wheels 5124, thereby efficiently guiding the wire to output from the wire channels, reducing the need for manual operation, and improving the operation efficiency. The settings of the wire wheels 5124 and the wire tube 5125 make the entire wire feeding system have a compact structure and occupy less space, being suitable for installation in various working environments. The arrangement of the wire wheels 5124 and the wire tube 5125 makes the path of the wire clear when passing through, guiding the wire to the center hole position of the magnetic core of the clamping magnetic attraction mechanism more stably, making the wire direction more stable and correct. The sliding connection design of the mounting plate 5121 and the wire feeding frame 511 enables the mounting plate 5121 to be adjusted according to needs, adapting to different installation positions and angles, increasing the flexibility of operation. By driving the wire wheels 5124 to rotate through the motor, direct manual operation of the wire is avoided, reducing the potential risks during the operation process and improving the safety of the operation. The wire channels formed by the spaced wire wheels 5124 can stably guide the wire, reducing the swing or deviation of the wire during transmission and ensuring the stable output of the wire. The setting of the wire tube 5125 below the wire channels enables the wire to smoothly enter the wire tube 5125 after output, facilitating connection with other devices or systems and being easily integrated into more complex automated systems.

[0075] Optionally, in this embodiment, more wire wheels 5124 or wire tubes 5125 can also be added according to different requirements for expansion and optimization to adapt to more complex application scenarios.

[0076] In one embodiment, please refer to Figure 3 、 Figures 5 to 8 , the wire cutting member 513 includes an adjusting plate 5131 and a pneumatic scissors 5132. The adjusting plate 5131 is connected to the wire feeding frame 511; the pneumatic scissors 5132 are detachably connected to the adjusting plate 5131 and are used for cutting the wire of a preset length; the adjusting plate 5131 is used to adjust the cutting angle of the pneumatic scissors 5132.

[0077] After the wire feeding member 512 inserts the wire of a preset length into the center hole of the magnetic core of the clamping magnetic core mechanism 30, the pneumatic scissors 5132 are controlled to cut at the preset length position of the wire to complete the cutting action.

[0078] The pneumatic scissors 5132 used by the wire cutting member 513 are detachably connected to the adjusting plate 5131. This design has extremely high flexibility and convenience. The disassembly and installation process of the pneumatic scissors 5132 is simple, greatly reducing the maintenance cost and repair time. At the same time, the detachable design enables the pneumatic scissors 5132 to be quickly replaced according to production requirements, further improving production efficiency. Moreover, the adjusting plate 5131 is used to adjust the cutting angle of the pneumatic scissors 5132. This innovative design makes the wire cutting member 513 of the present utility model have extremely high adaptability and a wide range of applications. By adjusting the cutting angle of the pneumatic scissors 5132, precise cutting of wires with different materials and different diameters can be achieved, thus meeting various production requirements.

[0079] Optionally, a plurality of waist-shaped holes are provided on the adjusting plate 5131, and the pneumatic scissors 5132 are fixed at the plurality of waist-shaped holes by bolts. When it is necessary to adjust the cutting angle of the pneumatic scissors 5132, only the position of the bolts in the waist-shaped holes needs to be adjusted.

[0080] In an embodiment, please refer to Figure 3 、 Figures 5 to 8 , the wire fishing mechanism 52 includes a wire fishing frame 521, a wire fishing motor 522, a linkage member 523 and a wire fishing arm 524. The wire fishing frame 521 is provided on the base 10, and an arc-shaped groove 521a is provided at one end of the wire fishing frame 521 away from the base 10; the wire fishing motor 522 is provided on the wire fishing frame 521; the linkage member 523 is connected to the output shaft of the wire fishing motor 522 and is movably connected in the arc-shaped groove 521a; the wire fishing arm 524 is movably connected to the wire fishing frame 521 and is connected to one end of the linkage member 523 away from the wire fishing motor 522; the wire fishing motor 522 drives the linkage member 523 to move in the arc-shaped groove 521a, so that the linkage member 523 drives the wire fishing arm 524 to reciprocate synchronously along the stroke of the arc-shaped groove 521a.

[0081] Specifically, during the working process of the wire fishing mechanism 52, the wire fishing motor 522 drives the linkage member 523 to rotate, and the linkage member 523 makes an arc-shaped reciprocating motion under the limit of the groove wall of the arc-shaped groove 521a. The movement of the linkage member 523 drives the wire fishing arm 524 to reciprocate synchronously along the stroke of the arc-shaped groove 521a. In this way, the wire fishing arm 524 forms an arc-shaped reciprocating motion under the cooperation of the wire fishing motor 522 and the linkage member 523, and then completes the action of fishing the wire located on the magnetic core downward, and the wire fishing arm 524 can complete the capture and fishing of the target object.

[0082] The ingenious layout of the wire fishing frame 521, the wire fishing motor 522, the linkage member 523 and the wire fishing arm 524 enables the entire mechanism to operate smoothly, effectively avoiding the problem of unstable wire fishing caused by the vibration of the mechanism. An arc-shaped groove 521a is provided at one end of the wire fishing frame 521 away from the base 10. This design enables the linkage member 523 to move synchronously along the stroke of the arc-shaped groove 521a when moving in the arc-shaped groove 521a. This movement mode makes the movement track of the wire fishing arm 524 more reasonable, can better meet the operation requirements of the wire fishing process, and realizes the automation of the wire fishing action.

[0083] In one embodiment, please refer to Figure 3 , Figures 5 to 8 , the linkage member 523 includes a connecting plate 5231 and a connecting rod 5232. The connecting plate 5231 is connected to the output shaft of the wire fishing motor 522; one end of the connecting rod 5232 passes through the connecting plate 5231 and extends into the arc-shaped groove 521a; the other end of the connecting rod 5232 is connected to the wire fishing arm 524.

[0084] Adopting the direct connection of the connecting plate 5231 to the output shaft of the wire fishing motor 522 greatly improves the transmission efficiency and stability. As an intermediate transmission link, the connecting plate 5231 can effectively receive and transmit the power output by the motor, avoiding the energy loss caused by too many transmission links, thereby improving the working efficiency of the entire system.

[0085] One end of the connecting rod 5232 passes through the connecting plate 5231 and extends into the arc-shaped groove 521a. This design enables the connecting rod 5232 to maintain good guiding performance during movement, avoiding the problem of inaccurate positioning of the wire fishing arm 524 caused by inaccurate movement track of the connecting rod 5232. The other end of the connecting rod 5232 is connected to the wire fishing arm 524. This design enables the action of the wire fishing arm 524 to be synchronously linked with the rotation of the wire fishing motor 522, thereby improving the accuracy and efficiency of the wire fishing operation.

[0086] In one embodiment, please refer to Figures 1 to 3 , the winding and tin plating equipment further includes a wire arranging mechanism 70 provided on the base 10. The wire arranging mechanism 70 is located between the indexing plate 20 and the blanking mechanism 60 and is used to arrange the windings on the magnetic core.

[0087] When the magnetic core completes the winding process, there will be multiple wires extending in different directions on one side of the magnetic core. These overly long and messy wires are likely to cause quality problems. Therefore, in this embodiment, a wire arranging mechanism 70 is added to effectively arrange the messy wire harness after winding. Since the wire arranging mechanism 70 can ensure that the windings are neat, it avoids problems such as short circuits or poor contacts between wires caused by messy windings, improves the reliability and stability of the product, reduces the time cost of manually arranging the wire harness, and improves the production efficiency.

[0088] In one embodiment, please refer to Figures 1 to 3 , the wire winding and tin plating equipment further includes a wire aligning mechanism 80 disposed on the base 10. The wire aligning mechanism 80 is located between the wire arranging mechanism 70 and the blanking mechanism 60 and is used to cut the wire wound on the magnetic core.

[0089] After the wire on the magnetic core is arranged by the wire arranging mechanism 70, the redundant wire is cut by the wire aligning mechanism 80 of this embodiment, so that the wire of the magnetic core meets the winding processing requirements of the magnetic core, and the product quality of the magnetic core is improved.

[0090] Since the wire aligning mechanism 80 is located between the wire arranging mechanism 70 and the blanking mechanism 60, it can cut the wire winding in time, avoiding material waste caused by too long or too short wire winding, and greatly improving the production efficiency. At the same time, the precise cutting ensures that the length of the wire winding meets the process requirements and improves the product quality. The design of the wire aligning mechanism 80 optimizes the layout of the entire equipment, making the collaborative work between various parts of the mechanism smoother. In traditional wire winding and tin plating equipment, the cutting of wire winding is often carried out separately after wire arranging and before blanking, which not only increases the floor area of the equipment, but also makes the production process cumbersome.

[0091] In one embodiment, please refer to Figures 1 to 3 , the wire winding and tin plating equipment further includes a tin plating mechanism 90 disposed on the base 10. The tin plating mechanism 90 is located between the wire aligning mechanism 80 and the blanking mechanism 60 and is used to tin plate the wire wound on the magnetic core.

[0092] By adding a tin plating mechanism 90 disposed on the base 10 to the wire winding and tin plating equipment, the equipment structure is optimized, and the stability and safety of the equipment operation are improved. The tin plating mechanism 90 is located between the wire aligning mechanism 80 and the blanking mechanism 60, so that the wire wound on the magnetic core can directly enter the tin plating mechanism 90 for tin plating treatment after passing through the wire aligning mechanism 80, and then the blanking work is completed by the blanking mechanism 60. This design greatly improves the production efficiency and reduces the time cost in the production process.

[0093] Since the tin plating mechanism 90 is located between the wire aligning mechanism 80 and the blanking mechanism 60, the wire winding can maintain good stability during the tin plating process, avoiding the problem of uneven tin plating caused by wire winding jitter or position deviation. This not only improves the appearance quality of the product, but also effectively improves the service life of the product.

[0094] The above are only exemplary embodiments of the present invention, and do not limit the patent scope of the present invention. Any equivalent structural transformation made under the technical concept of the present invention by using the content of the specification and drawings of the present invention, or directly / indirectly applied to other related technical fields, is included in the patent protection scope of the present invention.

Claims

1. A winding tinning equipment, characterized in that: The winding tinning equipment comprises: Base; A dividing plate, wherein at least four magnetic core clamping mechanisms are provided on the dividing plate, and the four magnetic core clamping mechanisms are evenly arranged along the periphery of the dividing plate; A feeding mechanism, the feeding mechanism is arranged on the base, and is used for feeding the magnetic core to be wound to the magnetic core clamping mechanism; At least two winding devices, the two winding devices are arranged on the base, and are used to wind the magnetic core on the magnetic core clamping mechanism; and A material unloading mechanism, which is disposed on the base and is used to unload the magnetic core that has been wound and is located in the magnetic core clamping mechanism; The feeding mechanism, the two winding devices and the unloading mechanism are evenly arranged around the periphery of the dividing plate.

2. The wire winding tinning equipment according to claim 1, characterized in that: The winding device comprises a wire feeding mechanism, a wire catching mechanism and a wire hooking mechanism arranged on the base, wherein the wire feeding mechanism and the wire catching mechanism are arranged at intervals and are adjacent to the indexing plate; the wire hooking mechanism is connected to the wire catching mechanism in a lifting manner; The wire feeding mechanism is used to feed the wire to the magnetic core clamping mechanism on the dividing plate, the wire catching mechanism is used to catch the wire on the magnetic core of the magnetic core clamping mechanism, and the wire hooking mechanism is used to hook the wire on the magnetic core down to the center hole position of the magnetic core.

3. The wire winding tinning equipment according to claim 2, characterized in that: The wire feeding mechanism comprises: A wire feeding frame, the wire feeding frame is arranged on the base; at least one wire feeding member, the wire feeding member being movably connected to the wire feeding frame and used for driving the wire to move toward the magnetic core clamping mechanism; and At least one wire cutting member is connected to the wire feeding member and is used for cutting the wire to a preset length.

4. The wire winding tinning equipment according to claim 3, characterized in that: The wire feeding member comprises: A mounting plate, the mounting plate being slidably connected to the wire feeding frame; A motor seat, the motor seat being arranged on the mounting plate; A wire feeding motor, the wire feeding motor being arranged on the mounting plate; At least two wire wheels, the two wire wheels are rotatably connected to the motor seat, and the two wire wheels are spaced apart to form a wire path; one of the wire wheels is in driving connection with the wire feeding motor, and the wire feeding motor drives the wire wheel to rotate, so that the two wire wheels guide the wires to be output from the wire path; and At least one wire tube is disposed on the motor base and below the wire channel; the wire tube is used to lead out the wires.

5. The wire winding tinning equipment according to claim 3, characterized in that: The wire cutting member comprises: an adjusting plate connected to the wire feeding frame; and Pneumatic scissors, the pneumatic scissors are detachably connected to the adjustment plate and are used for cutting wires of a preset length; the adjustment plate is used for adjusting the cutting angle of the pneumatic scissors.

6. The wire winding tinning equipment according to claim 2, characterized in that: The line-catching mechanism comprises: A wire scooping frame, the wire scooping frame is arranged on the base, and an arc-shaped groove is arranged at one end of the wire scooping frame away from the base; A wire catching motor, wherein the wire catching motor is arranged on a wire catching frame; A linkage member, the linkage member is connected to the output shaft of the line catching motor and is movably connected in the arc-shaped groove; and A wire catching arm, the wire catching arm is movably connected to the wire catching frame and is connected to an end of the linkage member away from the wire catching motor; The line catching motor drives the linkage member to move in the arc-shaped groove, so that the linkage member drives the line catching arm to synchronously reciprocate along the stroke of the arc-shaped groove.

7. The wire winding tinning equipment according to claim 6, characterized in that: The linkage comprises: A connecting plate connected to the output shaft of the line catching motor; and A connecting rod, one end of which is passed through the connecting plate and extends into the arc-shaped groove; the other end of the connecting rod is connected to the line-catching arm.

8. The wire winding tinning equipment according to claim 1, characterized in that: The wire winding tinning equipment also includes a wire arranging mechanism arranged on the base, and the wire arranging mechanism is located between the dividing plate and the unloading mechanism, and is used for arranging the winding wires on the magnetic core.

9. The wire winding tinning equipment according to claim 8, characterized in that: The winding tinning equipment also includes a wire straightening mechanism arranged on the base, and the wire straightening mechanism is located between the wire arranging mechanism and the material unloading mechanism, and is used for cutting the winding wire on the magnetic core.

10. The wire winding tinning equipment according to claim 9, characterized in that: The winding tinning equipment also includes a tinning mechanism arranged on the base, and the tinning mechanism is located between the wire sizing mechanism and the material unloading mechanism, and is used to tin the winding on the magnetic attraction.

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