Energy-saving pasty material processing system

Abstract

The utility model discloses an energy-saving pasty material processing system which comprises a body, a backflow heat exchange module, a feeding module, a conveying module, a discharging detection module, a water outlet control module and a cleaning module. The feeding module is used for feeding pasty materials to be processed to the conveying module, the conveying module is used for conveying the pasty materials to the discharging detection module, and the discharging detection module is used for collecting the heated pasty materials and detecting the heated pasty materials. Steam leakage and discharge are avoided, good heat preservation and accurate temperature and pressure control can be achieved, the working environment is greatly improved, pressure corresponds to the temperature of saturated steam, steam consumption is greatly reduced, the energy cost is sharply reduced, and certain use value and popularization value are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of food processing, in particular to an energy-saving paste material processing system. Background Art

[0002] In the animal breeding food processing industry, when feeding feed, it is necessary to heat the paste material to a certain temperature to steam it, so as to play a role in steam sterilization, promote the absorption of animal nutrition, reduce animal diseases, and then meet the requirements of food production and sales. Under the existing technical conditions, the atmospheric pressure continuous steam heating method is adopted. In order to make the temperature reach above the boiling point, the method of increasing the steam flow is adopted. Since the equipment is not pressurized and not sealed, there is a large amount of steam emission and leakage, resulting in the moisture absorption of the equipment heat preservation material, greatly reducing the heat preservation effect. Furthermore, the environmental temperature in the production site is high and the humidity is high, the working environment is relatively bad, the air-conditioning load in the working place is large, and the power consumption is high. Some use pressurized equipment (the principle is similar to a household pressure cooker), but it can only produce intermittently, and it has excessive stirring, relatively high power consumption, affects the food taste, and needs to be cleaned after each production, resulting in material waste and relatively low efficiency.

[0003] To sum up, an energy-saving paste material processing system is needed to solve the deficiencies existing in the prior art. Summary of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides an energy-saving paste material processing system, aiming to solve the above problems.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: an energy-saving paste material processing system, including a body, a reflux heat exchange module, a feeding module, a transmission module, a discharging detection module, a water outlet control module and a cleaning module. The reflux heat exchange module is used to heat the paste material inside the body. The feeding module is used to supply the paste material to be processed onto the transmission module. The transmission module is used to convey the paste material to the discharging detection module. The discharging detection module is used to collect the heated paste material and detect it. The water outlet control module is used for liquid level detection and hydrophobic drainage adjustment inside the body. The cleaning module is used to clean the structural components inside the body. By using the body as a pressurized container, adopting pressurized temperature control, monitoring various parameters, and continuous production, steam leakage and emission are eliminated, good heat preservation can be achieved, temperature and pressure can be accurately controlled, the working environment is greatly improved, and according to the saturated temperature of water vapor corresponding to the pressure, the steam consumption is greatly reduced, the energy cost is sharply reduced. At the same time, the processed material enables animals to absorb nutrition faster, has a higher feed utilization rate, improves the output feed ratio, and increases economic benefits.

[0006] Further, the reflux heat exchange module includes a hot air nozzle, a reflux air duct, a fan, a heat exchanger, and a temperature measuring sensor. The hot air nozzle is installed inside the body, and the hot air nozzles are installed and distributed inside near the transmission module. One end of the reflux air duct is connected to the body, and the other end of the reflux air duct is connected to the input end of the fan. The output end of the fan is connected to the heat exchanger. The heat output end of the heat exchanger is connected to the hot air nozzle. The temperature measuring sensor is installed on the pipeline between the heat exchanger and the hot air nozzle.

[0007] Further, the feeding module includes a feeding pump, a feeding check valve, a feeding cut-off valve, and a feeding head. The output end of the feeding pump is connected to the feeding check valve through a conduit. One end of the feeding check valve away from the feeding pump is connected to the feeding cut-off valve through a conduit. One end of the feeding cut-off valve away from the feeding check valve is connected to the feeding head through a conduit. The feeding head is located above the transmission module.

[0008] Further, the feeding head is a T-shaped feeding pipe, and a spreading seam for forming a sheet when the paste-like material is extruded is provided on the T-shaped feeding pipe.

[0009] Further, the discharge detection module includes a collection hopper, a discharge cut-off valve, a pre-cooler, a metal detector, a final cooler, a discharge pump, and a level gauge. The collection hopper is installed inside the body and is close to the output end of the transmission module. The discharge end of the collection hopper is connected to the discharge cut-off valve through a conduit. The discharge end of the discharge cut-off valve is connected to the pre-cooler through a conduit. The discharge end of the pre-cooler is connected to the metal detector through a conduit. One end of the metal detector away from the pre-cooler is connected to the final cooler through a conduit. One end of the final cooler away from the metal detector is connected to the discharge pump through a conduit. The level gauge is installed inside the body and is directly above the collection hopper.

[0010] Further, a scraper is also installed on the collection hopper. One end of the scraper is in contact with the conveying surface of the transmission module. The scraper is used to scrape the paste-like material attached to the conveying surface of the transmission module into the collection hopper.

[0011] Further, the water outlet control module includes a hydrophobic cut-off valve, a hydrophobic valve, and a drainage regulating valve. Both the hydrophobic cut-off valve and the drainage regulating valve are connected to the body. One end of the hydrophobic cut-off valve away from the body is connected to the hydrophobic valve.

[0012] Further, the cleaning module includes a first flushing component and a second flushing component. Both the first flushing component and the second flushing component are installed inside the body. The first flushing component is used to clean the inner wall of the body, and the second flushing component is used to clean the transmission module.

[0013] Further, the first flushing assembly is composed of a plurality of spray cleaning heads. The second flushing assembly includes an outer cleaning spray head group, an inner cleaning spray head group, and a slag receiving tank. The outer cleaning spray head group is installed inside the main body and is located below the transmission module. The inner cleaning spray head group is installed inside the main body and is located inside the transmission module. The slag receiving tanks are distributively installed directly below the inner cleaning spray head group.

[0014] Further, the spray cleaning head is a rotary spray cleaning head.

[0015] The beneficial effects of the present utility model are as follows:

[0016] 1. In the present utility model, by setting the main body as a pressurized container, adopting pressurized temperature control, monitoring various parameters, and continuous production, steam leakage and emissions are eliminated. Good heat preservation can be achieved, temperature and pressure can be accurately controlled, the working environment is greatly improved. Also, according to the corresponding relationship between the temperature and pressure of saturated water vapor, steam consumption is greatly reduced, the energy cost is sharply reduced. At the same time, the processed materials enable animals to absorb nutrients faster, reduce animal diseases, have a higher feed utilization rate, improve the output feed ratio, and increase economic benefits.

[0017] 2. In the present utility model, by setting the online temperature detection of the pre-cooler and the final cooler, the outlet temperature of the material can be effectively controlled, which is convenient for subsequent production. And through the metal detector, the safety of subsequent production equipment can be protected, the maintenance workload can be reduced, and it has certain application value and promotion value. Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0019] Figure 1 It is the principle block diagram of the present utility model.

[0020] Figure 2 It is the structural schematic diagram of the present utility model.

[0021] Figure 3 It is the top view structural schematic diagram of the T-shaped feeding pipe of the present utility model.

[0022] In the figure: 1 - body, 11 - safety valve, 12 - steam exhaust valve; 2 - reflux heat exchange module, 21 - hot air nozzle, 22 - reflux air duct, 23 - fan, 24 - heat exchanger, 25 - temperature measuring sensor; 3 - feeding module, 31 - feeding pump, 32 - feeding check valve, 33 - feeding cut-off valve, 34 - feeding head, 341 - paving joint; 4 - transmission module, 5 - discharge detection module, 51 - collecting hopper, 511 - scraper; 52 - discharge cut-off valve, 53 - pre-cooler, 54 - metal detector, 55 - final cooler, 56 - discharge pump, 57 - level gauge; 6 - water outlet control module, 61 - drain cut-off valve, 62 - drain valve, 63 - drainage regulating valve; 7 - cleaning module, 71 - first flushing assembly, 72 - second flushing assembly, 721 - outer cleaning spray head group, 722 - inner cleaning spray head group, 723 - slag receiving tank. Detailed implementation manners

[0023] To facilitate the understanding of the present invention, the present invention will be described in more detail below in conjunction with the drawings and specific implementation manners. It should be noted that when an element is expressed as "fixed to" another element, it can be directly on the other element, or there can be one or more intermediate elements therebetween. When an element is expressed as "connected to" another element, it can be directly connected to the other element, or there can be one or more intermediate elements therebetween. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this specification are only for the purpose of illustration.

[0024] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by those skilled in the technical field to which the present invention belongs. The terms used in the specification of the present invention are only for the purpose of describing specific implementation manners and are not used to limit the present invention. The term "and / or" used in this specification includes any and all combinations of one or more of the related listed items.

[0025] Referring to Figure 1 、 Figure 2 , an energy-saving paste material processing system, comprising a body 1, a reflux heat exchange module 2, a feeding module 3, a transmission module 4, a discharge detection module 5, a water outlet control module 6 and a cleaning module 7. The reflux heat exchange module 2 is used to heat the paste material inside the body 1. The feeding module 3 is used to supply the paste material to be processed onto the transmission module 4. The transmission module 4 is used to convey the paste material to the discharge detection module 5. The discharge detection module 5 is used to collect the heated paste material and detect and cool it. The water outlet control module 6 is used for liquid level detection and drain and drainage regulation inside the body 1. The cleaning module 7 is used to clean the structural components inside the body 1.

[0026] As an implementation mode, quick-opening doors are installed at both the left and right ends of the main body 1, and a number of lighting windows, sight glasses, and maintenance windows are also installed on the main body 1.

[0027] As an implementation mode, the reflux heat exchange module 2 includes a hot air nozzle 21, a reflux air duct 22, a fan 23, a heat exchanger 24, and a temperature measuring sensor 25. The hot air nozzle 21 is installed inside the main body 1, and the hot air nozzles 21 are installed and distributed inside near the transmission module 4. One end of the reflux air duct 22 is connected to the main body 1, the other end of the reflux air duct 22 is connected to the input end of the fan 23, the output end of the fan 23 is connected to the heat exchanger 24, the heat output end of the heat exchanger 24 is connected to the hot air nozzle 21, and the temperature measuring sensor 25 is installed on the pipeline between the heat exchanger 24 and the hot air nozzle 21.

[0028] As an implementation mode, the reflux heat exchange module 2 further includes a direct heating valve 201, a safety valve 202, a heat exchange regulating valve 203, an indirect heating valve 204, a cooling valve 205, a heat exchange steam trap 206, and a cooling drain valve 207.

[0029] As an implementation mode, the feeding module 3 includes a feeding pump 31, a feeding check valve 32, a feeding cut-off valve 33, and a feeding head 34. The feeding pump 31 is a double-shaft rotor pump. The output end of the feeding pump 31 is connected to the feeding check valve 32 through a conduit. One end of the feeding check valve 32 away from the feeding pump 31 is connected to the feeding cut-off valve 33 through a conduit. One end of the feeding cut-off valve 33 away from the feeding check valve 32 is connected to the feeding head 34 through a conduit, and the feeding head 34 is located above the transmission module 4.

[0030] As an implementation mode, referring to Figure 3 , the feeding head 34 is a T-shaped feeding pipe, and a spreading seam 341 for forming a sheet when the paste-like material is extruded is provided on the T-shaped feeding pipe.

[0031] As an implementation mode, the conveying surface of the transmission module 4 is a high-density metal mesh surface. By adopting the transmission module 4 with a high-density metal mesh surface structure, it can be used normally in a high-temperature environment and is easy to clean.

[0032] As an implementation manner, the discharge detection module 5 includes a collecting hopper 51, a discharge cut-off valve 52, a pre-cooler 53, a metal detector 54, a final cooler 55, a discharge pump 56 and a level gauge 57. The collecting hopper 51 is installed inside the main body 1 and is close to the output end of the transmission module 4. The discharge end of the collecting hopper 51 is communicated with the discharge cut-off valve 52 through a conduit. The discharge end of the discharge cut-off valve 52 is communicated with the pre-cooler 53 through a conduit. The discharge end of the pre-cooler 53 is communicated with the metal detector 54 through a conduit. One end of the metal detector 54 away from the pre-cooler 53 is communicated with the final cooler 55 through a conduit. One end of the final cooler 55 away from the metal detector 54 is communicated with the discharge pump 56 through a conduit. The level gauge 57 is installed inside the main body 1 and is directly above the collecting hopper 51.

[0033] As an implementation manner, a scraper 511 is further installed on the collecting hopper 51. One end of the scraper 511 is in contact with the conveying surface of the transmission module 4. The scraper 511 is used to scrape the paste-like material attached to the conveying surface of the transmission module 4 into the collecting hopper 51.

[0034] As an implementation manner, the collecting hopper 51 is coated with polytetrafluoroethylene. The collecting hopper 51 coated with polytetrafluoroethylene can accelerate the sliding speed of the material.

[0035] As an implementation manner, the scraper 511 is made of a flexible material such as silica gel. The flexible scraper 511 is attached to one end of the conveying surface of the conveying module 4 close to the collecting hopper 51. The structural design is relatively simple and reasonable, and it is very convenient to scrape off the part of the material attached to the conveying surface.

[0036] As an implementation manner, the water outlet control module 6 includes a hydrophobic cut-off valve 61, a hydrophobic valve 62 and a drainage regulating valve 63. The hydrophobic cut-off valve 61 and the drainage regulating valve 63 are both communicated with the main body 1. One end of the hydrophobic cut-off valve 61 away from the main body 1 is communicated with the hydrophobic valve 62.

[0037] As an implementation manner, the water outlet control module 6 further includes a liquid level gauge. The liquid level gauge is installed at the inner bottom end of the main body 1. The water level inside the main body 1 is detected by the liquid level gauge, so as to reasonably control the hydrophobic and drainage operations.

[0038] As an implementation manner, the cleaning module 7 includes a first flushing assembly 71 and a second flushing assembly 72. The first flushing assembly 71 and the second flushing assembly 72 are both installed inside the main body 1. The first flushing assembly 71 is used to clean the inner wall of the main body 1, and the second flushing assembly 72 is used to clean the transmission module 4.

[0039] As an embodiment, the first flushing component 71 is composed of a plurality of rotating spray cleaning heads, and the second flushing component 72 includes an external cleaning nozzle group 721, an internal cleaning nozzle group 722 and a slag receiving trough 723. The external cleaning nozzle group 721 is installed in the main body 1 and is located below the transmission module 4, the internal cleaning nozzle group 722 is installed in the main body 1 and is located inside the transmission module 4, and the slag receiving trough 723 is distributed and installed directly below the internal cleaning nozzle group 722.

[0040] As an implementation mode, the rear end of the slag receiving trough 723 is connected to the rear side wall inside the main body 1, and the front end outlet of the slag receiving trough 723 passes through the outside of the transmission module 4 and a through slot is opened to allow the received slag water to flow to the lower part of the main body 1.

[0041] As an implementation mode, the external cleaning nozzle group 721 is close to the outer conveying surface of the bottom end of the transmission module 4, and the internal cleaning nozzle group 722 is close to the inner conveying surface of the top end of the transmission module 4, and the external cleaning nozzle group 721 and the internal cleaning nozzle group 722 are composed of a number of flat-mouth nozzles arranged in parallel. The external cleaning nozzle group 721 and the internal cleaning nozzle group 722 composed of the flat-mouth nozzles are used to perform high-pressure flushing on the inner and outer surfaces of the transmission module 4 respectively, so as to flush away the materials and foreign matter mixed in the high-density metal mesh surfaces on the inner and outer surfaces of the transmission module 4.

[0042] As an implementation mode, a safety valve 11 and a steam exhaust valve 12 are also installed above the body 1 .

[0043] Working principle of the utility model: During use, first, the reflux heat exchange module 2 heats the interior of the main body 1 to a preset temperature. Then, the feeding pump 31 of the feeding module 3 cooperates with the spreading seam formed on the feeding head 34 to extrude and flatten the paste-like material onto the operating conveying module 4, thereby operating continuously. The paste-like material to be processed is continuously flattened on the conveying module 4 and simultaneously steamed and sterilized. After the conveying module 4 transports the material to the end far from the feeding head 34, it automatically falls into the collection hopper 51 of the discharging and detecting module 5. Moreover, the adhering material on the high-density metal mesh surface of the conveying surface of the conveying module 4 is scraped into the collection hopper 51 by the flexible scraper 511. Then, the processed paste-like material is continuously processed through the discharging cut-off valve 52, the pre-cooler 53, the metal detector 54, the final cooler 55, and the discharging pump 56. The online temperature of the pre-cooler 53 and the final cooler 55 is detected to effectively control the material outlet temperature, facilitating subsequent production. The metal detector 54 detects metals in the conveyed paste-like material, thereby protecting the safety of subsequent production equipment and reducing the maintenance workload. And during this process, the material level gauge 57 monitors the material height in the collection hopper 51 in real time, thereby adjusting the discharging speed of the discharging pump 56 accordingly. When the continuous processing of the paste-like material is completed, the cleaning module 7 conducts targeted cleaning work on the interior of the main body 1. Specifically, the first flushing assembly 71 cleans the inner wall of the main body 1, and the second flushing assembly 72 cleans the conveying module 4.

[0044] It should be noted that the description and drawings of the present utility model provide the preferred embodiments of the present utility model. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described in this specification. These embodiments do not serve as additional limitations to the content of the present utility model. The purpose of providing these embodiments is to make the understanding of the disclosed content of the present utility model more thorough and comprehensive. Moreover, the above-mentioned technical features continue to be combined with each other to form various embodiments not listed above, all of which are regarded as within the scope described in the description of the present utility model. Further, for those of ordinary skill in the art, improvements or changes can be made based on the above description, and all such improvements and changes should fall within the protection scope of the appended claims of the present utility model.

Claims

1. An energy-saving paste material processing system, characterized in that: The invention comprises a main body (1), a reflux heat exchange module (2), a feed module (3), a transmission module (4), a discharge detection module (5), a water discharge control module (6) and a cleaning module (7), wherein the reflux heat exchange module (2) is used to heat the paste material inside the main body (1), the feed module (3) is used to feed the paste material to be processed to the transmission module (4), the transmission module (4) is used to transport the paste material to the discharge detection module (5), the discharge detection module (5) is used to collect the heated paste material and detect it, the water discharge control module (6) is used to detect the liquid level inside the main body (1) and to adjust the drainage, and the cleaning module (7) is used to clean the structural components inside the main body (1).

2. The energy-saving paste material processing system according to claim 1, characterized in that: The return heat exchange module (2) comprises a hot air nozzle (21), a return air duct (22), a fan (23), a heat exchanger (24) and a temperature sensor (25); the hot air nozzle (21) is installed in the body (1), and the hot air nozzle (21) is installed and distributed inside the transmission module (4); one end of the return air duct (22) is connected to the body (1), the other end of the return air duct (22) is connected to the input end of the fan (23), the output end of the fan (23) is connected to the heat exchanger (24), the heat output end of the heat exchanger (24) is connected to the hot air nozzle (21), and the temperature sensor (25) is installed on the pipeline between the heat exchanger (24) and the hot air nozzle (21).

3. The energy-saving paste material processing system according to claim 2, characterized in that: The feeding module (3) comprises a feeding pump (31), a feeding check valve (32), a feeding cut-off valve (33) and a feeding head (34); the output end of the feeding pump (31) is connected to the feeding check valve (32) via a conduit; the end of the feeding check valve (32) away from the feeding pump (31) is connected to the feeding cut-off valve (33) via a conduit; the end of the feeding cut-off valve (33) away from the feeding check valve (32) is connected to the feeding head (34) via a conduit; and the feeding head (34) is located above the transmission module (4).

4. The energy-saving paste material processing system according to claim 3 is characterized in that: The feed head (34) is a T-shaped feed pipe, and a paving seam is provided on the T-shaped feed pipe for forming a sheet-shaped paving seam when the paste material is extruded.

5. The energy-saving paste material processing system according to claim 4, characterized in that: The discharge detection module (5) comprises a collecting hopper (51), a discharge cut-off valve (52), a precooler (53), a metal detector (54), a final cooler (55), a discharge pump (56) and a level meter (57). The collecting hopper (51) is installed in the body (1), and the collecting hopper (51) is close to the output end of the transmission module (4). The discharge end of the collecting hopper (51) is connected to the discharge cut-off valve (52) through a conduit. The discharge cut-off valve (52) is connected to the discharge pump (56) through a conduit. The discharge end is connected to the precooler (53) through a conduit, the discharge end of the precooler (53) is connected to the metal detector (54) through a conduit, the end of the metal detector (54) away from the precooler (53) is connected to the final cooler (55) through a conduit, and the end of the final cooler (55) away from the metal detector (54) is connected to the discharge pump (56) through a conduit. The level meter (57) is installed in the body (1) and is located directly above the collecting bucket (51).

6. The energy-saving paste material processing system according to claim 5, characterized in that: The collecting hopper (51) is also provided with a scraper (511), one end of which is in contact with the conveying surface of the transmission module (4), and the scraper (511) is used to scrape off the paste material attached to the conveying surface of the transmission module (4) into the collecting hopper (51).

7. The energy-saving paste material processing system according to claim 6, characterized in that: The water outlet control module (6) comprises a drain cut-off valve (61), a drain valve (62) and a drainage regulating valve (63); the drain cut-off valve (61) and the drainage regulating valve (63) are both connected to the body (1); and one end of the drain cut-off valve (61) away from the body (1) is connected to the drain valve (62).

8. The energy-saving paste material processing system according to claim 7, characterized in that: The cleaning module (7) comprises a first flushing component (71) and a second flushing component (72); the first flushing component (71) and the second flushing component (72) are both installed in the body (1); the first flushing component (71) is used to clean the inner wall of the body (1); and the second flushing component (72) is used to clean the transmission module (4).

9. The energy-saving paste material processing system according to claim 8, characterized in that: The first flushing component (71) is composed of a plurality of spray cleaning heads, and the second flushing component (72) includes an external cleaning nozzle group (721), an internal cleaning nozzle group (722) and a slag receiving trough (723), wherein the external cleaning nozzle group (721) is installed in the main body (1) and is located below the transmission module (4), the internal cleaning nozzle group (722) is installed in the main body (1) and is located inside the transmission module (4), and the slag receiving trough (723) is installed directly below the internal cleaning nozzle group (722).

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